Related Manuals for Hawk Acoustic Wave Series
Summary of Contents for Hawk Acoustic Wave Series
- Page 1 Sultan Sonar Manual Rev 1.0 A Higher Level of Performance Manual Sultan Acoustic Wave Series Level, Flow, Positioning, Collision Protection For more information, please visit > www.hawkmeasure.com...
-
Page 2: Table Of Contents
Table of Contents Sultan Acoustic Wave Series Contents System Components Average Level Remote Amplifier Differential Level Panel Mount Remote Amplifier Advanced Setup Menu Flange and Cone Assembly Advanced Parameters AWR234 Remote Amplifier Wiring The Unit Output Adjustment Setup Menu Sultan Remote Units... -
Page 3: System Components
System Components Sultan Acoustic Wave Series Remote Amplifier Panel Mount Remote Amplifier SULTAN 234 RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5 10kHz Remote Transducer 40kHz Remote Transducer Flange Cone Remote systems consist of an amplifier and separate transducer of varying size &... -
Page 4: Flange And Cone Assembly
Flange and Cone Assembly Sultan Acoustic Wave Series AWR234 Remote Amplifier Screw the transducer tightly Remove red cap Screw the flange assembly fully down onto the flange and cone (including cardboard). down onto the cone (as far assembly. down as it will go until the parts are tightly fastened). -
Page 5: Wiring The Unit
Wiring The Unit Sultan Acoustic Wave Series Sultan Remote Units The Sultan Remote amplifier has wiring information printed inside the flip lid of the unit. Unscrew the lower flip lid to access the wiring If you are connecting HawkLink communications, terminals. -
Page 6: Sultan Integral Units
Wiring The Unit Sultan Acoustic Wave Series Sultan Integral Units The Sultan Integral unit has wiring information printed inside the flip lid of the unit. Unscrew the lid to expose the facia. To connect a wire, push down on the button above... -
Page 7: Sultan Panel Mount Units
Wiring The Unit Sultan Acoustic Wave Series Sultan Panel Mount Units The Sultan Panel Mount has wiring information printed on the back of the unit. Terminal blocks can be removed during installation The transducer terminals are labeled by colour on the to allow easier wire connection. -
Page 8: Sultan Smart Units
Wiring The Unit Sultan Acoustic Wave Series Sultan SMART Units The Sultan SMART unit has wiring information printed inside the lid of the unit. RELAY 1 RELAY 2 Screw Cap Version If you are connecting HawkLink communications, connect the blue wire to B and the white wire to A. -
Page 9: Wiring 4-20Ma Output
Wiring 4-20mA Output Sultan Acoustic Wave Series When connecting the 4-20mA output to a user device such as a PLC input, DCS or indicator, use a voltmeter to check the field wires to be used for the 4-20mA signal. If DC voltage around 24V is present, use sinking connection. -
Page 10: Wiring Transducer For Anti Crosstalk
5. (UPDATE MARCH 2012). New release software includes an additional menu in the ‘Output Adjust’ section called ‘test input’. The option ‘Synchronise’ improves the cross talk sequencing for larger amounts of units. HAWK does not recommend more than 6 transducers in a single anti cross talk circuit. SULTAN 1... -
Page 11: Digital Output Pulse Sequencing
Digital Output Pulse Sequencing Sultan Acoustic Wave Series Sequencing Sultan Pulse Rate via Digital Controller A PLC/DCS with digital outputs can be used to control or sequence pulse rates. PLC / DCS Sultan Terminal Rail Digital Output – + –... -
Page 12: Incorrect Mounting
Incorrect Mounting Sultan Acoustic Wave Series These are examples of common INCORRECT mountings which can prevent the unit from operating correctly. mount near infeed mount over or adjacent to any obstacles mount cone or transducer mount on angle face above roofline... -
Page 13: Correct Mounting
Correct Mounting Sultan Acoustic Wave Series Mount away from infeed Mount away from all obstacles Mount cone / transducer Mount perpendicular face within the vessel to liquids... -
Page 14: Installation Guide
Please read all of the installation guide and contact Observe the minimum and maximum temperature your HAWK representative if you have any doubts or limits (-20°C/-4°F to 60°C/140°F) Do not mount near questions. The transducer face MUST be at least the... - Page 15 Installation Guide Sultan Acoustic Wave Series Minimum Insertion Moisture Seal The transducer face or cone must be at least 50mm Sultan Integral and Smart units have cable glands (2 inches) inside the tank. with a moisture seal which must be tightened around the cable.
-
Page 16: Installation Examples
Installation Examples Sultan Acoustic Wave Series SOLID DUAL LIQUID POWDER (Granular) OUTFEED Aim transducer at Transducer should vertical Two transducers may Mount away point of outfeed. from infeed require anti-crosstalk wiring setup (see manual) MOUNTING NOZZLE FLUSH STAND PIPE POSITION... -
Page 17: Setting Your System
Setting Your System Sultan Acoustic Wave Series After the unit has been installed, mounted and powered you can now enter the Quickstart settings to get the unit operational in your application conditions. Blanking High Be sure to enter settings for High & Low level, App... -
Page 18: Dimensions
Dimensions Sultan Acoustic Wave Series Integral Units Remote Transducers Standard Type Compact Type Standard Type Compact Type (2”BSP / NPT) (2”BSP / NPT) 160mm (6.3”) 110mm (4.3”) 1" BSP/NPT Nipple 3 x M16 Conduit entries 53.5mm (2.1") 53.5mm Flange (2.1") -
Page 19: Flanges
Dimensions Sultan Acoustic Wave Series Flanges Standard ANSI/DN/JIS Flange Dimensions STANDARD ANSI/DIN/JIS FLANGE DIMENSIONS FLANGE E (PCD) F (OD) G (ID) H (Hole) SIZE E (PCD) F (OD) G (ID) H (Hole) TYPE mm in. Holes Size Flange Type 190.5 7.5 19 0.75... -
Page 20: Minimum Measurement Range
Minimum Measurement Range Sultan Acoustic Wave Series Each Transducer frequency has a different Blanking distance and recommended minimum distance (or high level) between the sensor face and measured product. This distance is measured from the sensor face or the bottom tip of flange down depending on model. -
Page 21: Wiring Diagrams
Wiring Diagrams Sultan Acoustic Wave Series AWR Remote Transmitter AWR234 COMMS RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5 + – – + – TRANSDUCER 4-20mA 4-20mA TRANSDUCER COMMS DC-In AC-In* *AC-In is replaced by 36-60VDC with Sinking 4-20mA Sinking 4-20mA Power Input Option ‘C’. -
Page 22: Diagnostics & Software Overview
Diagnostics & Software Overview Sultan Acoustic Wave Series During running mode the Sultan will always display the selected primary display mode. There are further options referred to as ‘diagnostics’ which can be accessed using the arrow buttons which give immediate information about unit performance. -
Page 23: Quickset Flow Chart
Quickset Flow Chart Sultan Acoustic Wave Series QuickSet Select unit of Feet measurement Metres Unit from Centimeters Inches Adjust vessel low level (maximum Low Level measured distance from transducer face) Adjust vessel high Level (minimum High Level measured distance from transducer face) 3.50mA... -
Page 24: Quickset Parameters
Quickset Parameters Sultan Acoustic Wave Series Quickset To access to the Quickset parameter menu, press Fail-Safe and hold the button until “Unlock 0” is displayed Allows the user to select their preferred fail safe on the LCD. Then use the... -
Page 25: Application Types
Application Types Sultan Acoustic Wave Series HAWK introduced additional application types to the Crusher Sultan series in software v5.78 (released 16 March Fast Fill 800m/h Empty 800m/h 2012) along with a basic selection of process speed Fill 200m/h Empty 200m/h of ‘fast’, medium, or ‘slow’. - Page 26 Application Types Sultan Acoustic Wave Series Positioning Solids Fast Fill 4000m/h Empty 4000m/h Fast Fill 100m/h Empty 100m/h Fill 2000m/h Empty 2000m/h Fill 50m/h Empty 50m/h Slow Fill 1000m/h Empty 1000m/h Slow Fill 10m/h Empty 10m/h Powder Stockpile Fast Fill...
-
Page 27: Display Mode
Display Mode Sultan Acoustic Wave Series Non-standard display modes AvgMatrl and Diff O/P are special operation modes which require two transducers connected to an amplifier via a junction box. Avg Matrl calculates the average level measured by the two transducers and Diff O/P calculates the difference in level between the two transducers. -
Page 28: Average Level
Average Level Sultan Acoustic Wave Series Note: Average level requires a junction box AWRT-JB-01 Setting Sensor ID What is Average Level? You will need to assign one transducer to ID2. Average Level (AvgMatrl) is used to measure the To do this perform the following steps average of two levels using two Transducers and one amplifier providing one output. -
Page 29: Differential Level
Differential Level Sultan Acoustic Wave Series Note: Differential level requires a junction box AWRT-JB-01 What is Differential Level? Setting Sensor ID Differential Level (Diff O/P) is the term used to define You will need to assign one transducer to ID2. -
Page 30: Advanced Setup Menu
Advanced Setup Menu Sultan Acoustic Wave Series Advanced settings adjusts the transducer sensing characteristics. It is not recommended you adjust these settings unless you are familiar with the effect they will have on your unit. Advanced Gain4 Adjust transducer start gain (sensitivity to echoes) -
Page 31: Advanced Parameters
Advanced Parameters Sultan Acoustic Wave Series Gain4 (Gn): Where possible use the conservative values and increase this distance by 50% if there is foam, dust, This parameter is to increase or decrease the starting steam, or condensation. Gain4 value (sensitivity to return echoes). Gain4 is See also ‘Minimum Measurement Range’... -
Page 32: Output Adjustment Setup Menu
Output Adjustment Setup Menu Sultan Acoustic Wave Series Output Adj Adjust Fill Damping Fill Damp 0-999 Adjust Empty Damping Empty Damp 0-999 4mA Adj Adjust 4.00mA for remote indicator 20mA Adj Adjust 20mA for remote indicator Analog Flip the high/low output to 4-20mA or 20-4mA... -
Page 33: Output Adjustment Parameters
Output Adjustment Parameters Sultan Acoustic Wave Series Output Adjustment settings configure Analog, Relay and communication settings. You can also adjust the fill and empty damping for smoother mA output readings Fill & Empty Damping This mode can be used to test correct behavior of outputs, or externally connected equipment. -
Page 34: Relay Switch Actions
Relay Switch Actions Sultan Acoustic Wave Series Relay 1 - 5 • Set Relay Parameters in Output Adjustment menu Sub-Menu Description Options • The two relay levels are RlyL1 and RlyL2 Adjust Relay switch point • The display will show RlyL1 1, the last 1 indicated... -
Page 35: Comm Types Setup Menu
Sultan Acoustic Wave Series All HAWK products come standard with Modbus. If a unit supports additional communications protocols, it will be indicated on the wiring label inside the unit and the part number. Foundation Fieldbus and Profibus PA have stand alone manuals located in the downloads-manuals section www.hawkmeasure.com... -
Page 36: Modbus
Modbus Sultan Acoustic Wave Series Modbus setup & basic spans & diagnostic registers for HAWK Sultan Series instruments v3.85 and later. Protocol: Modbus RTU (2 wire) Span Adjustment (Read/Write) MUST Read/Write Speed: 19200 Baud SINGLES-NOT BLOCKS: Data bits: 8 40011 - LOW LEVEL span set point in mm... - Page 37 Modbus Sultan Acoustic Wave Series Extended Parameters (Read/Write) *MUST Read/ 40032 - OFFSET (mm) Write SINGLES-NOT BLOCKS*: 40020 - LOCK CODE 40059 - DISPLAY UNITS 40021 - FILL DAMPING 3-Millimetres 40022 - EMPTY DAMPING 4-Centimetres 40063 - ANALOG 5-Metres 0 - 4-20mA (4mA low, 20mA high - standard)
-
Page 38: Devicenet - Setup & Parameters / Wiring
DeviceNet - Setup & Parameters / Wiring Sultan Acoustic Wave Series Setting the Baud Rate and the Output Data DeviceNet Address Profibus/DeviceNet now transmit 18 bytes/9 words, description of the words is as follows (For firmware The DeviceNet factory default of Baud Rate and version 5.54 and above). -
Page 39: Profibus - Setup & Parameters
Profibus - Setup & Parameters Sultan Acoustic Wave Series Setting the Profibus DP Address Output Data Factory defaults of FBusAdds is 126 in a Sultan unit DeviceNet now transmits 18 bytes/9 words, with Profibus CommType. To modify this value follow... -
Page 40: Pc Comms - Goshawkii
(all echoes which pass the unit filter), transmitting and displaying on the unit face. The best and easiest way to set up, troubleshoot and monitor a HAWK unit is via GosHawkII. To connect to a unit using this software you need either a HawkLink modem or HawkLink USB connector. -
Page 41: Converting 234 Wire To 2 Wire Loop
Converting 234 Wire to 2 Wire Loop Sultan Acoustic Wave Series Sultan234 units can be switched to 2 wire loop mode by flipping a SMART card on the analogue module. The module is located behind the display and will Remove screws... -
Page 42: Troubleshooting
Troubleshooting Sultan Acoustic Wave Series 39. Unit displays or transmits distance that is higher than the actual level / unit is locking on high level 40. Output doesn’t match level during filling / emptying 40. Output is erratic / inconsistent 40. -
Page 43: Displays Distance
Displays Distance Sultan Acoustic Wave Series Unit displays or transmits distance that is higher than the actual level / unit is locking on high level 1. Check the mounting conditions within the vessel. High Level unit Level tracking Are there any obstacles in front or near the front &... -
Page 44: Output
If the unit is ‘locked’ showing a higher level than see ‘Unit displays or transmits distance that is higher than the actual level’. Ensure resistance load is within HAWK specification on analog wires. For analogue output related problems it is important to isolate the Sultan (disconnect from the network) and use a multimeter to read the analogue terminals directly. -
Page 45: Unit Voltage Specs & Checks
Unit Voltage Specs & Checks Sultan Acoustic Wave Series Remote & Integral Sultan 234 Transducers Specified ranges (supply dependent): 90-260VAC, The Transducer power (red wire) should draw 12-30VDC, 36-60VDC). For suspected power issues 8-10VDC. If this figure is too high or too low check ensure user supply is appropriate &... -
Page 46: Troubleshooting
Ensure you are using quality shielded instrument cable. cable. When the unit powers up does the transducer pulse If using a junction box ensure you follow HAWK once? If it does this indicates the transducer has specification for extending cable. powered correctly (red/black terminals). Check the Integral units with Error 02 will be an internal problem, comms wiring (blue/white). -
Page 47: Technical Support
Sultan Acoustic Wave Series Before contacting Hawk for assistance please write down the ‘Diagnostics’ displayed on the unit to assist with support speed. See ‘DIAGNOSTICS & SOFTWARE OVERVIEW’ for further information. Also include a diagram or drawing of the vessel marked with where the transducer is installed along with... -
Page 48: Part Numbering
Part Numbering Sultan Acoustic Wave Series Sultan Remote Transmitter Model AWR2 Remote 2 Wire, No relays, 12-30VDC only, Modbus AWR234 Remote 2 / 3 / 4 Wire, 5 relays, Modbus Housing Polycarbonate Power Supply 12-30VDC 36-60VDC 12-30VDC and 90-260VAC Additional Communications (PC comms GosHawk standard) -
Page 49: Sultan Remote Transducer 3" And 3.5
Part Numbering Sultan Acoustic Wave Series Sultan Remote Transducer 3” and 3.5” odel AWRT Acoustic Wave Remote Transducer Transducer Frequency 30 30kHz for applications up to 15m for 3” (Cone required1) 20 20kHz for applications up to 20m, 3” only (Cone required1) 15kHz for applications up to 30m, 3”... -
Page 50: Sultan Remote Transducer 2" Version
Part Numbering Sultan Acoustic Wave Series Sultan Remote Transducer 2” Version Model AWRT Acoustic Wave Remote Transducer Transducer Frequency 50 50kHz for liquid applications up to 5m (Cone required See ‘Transducer / Cone / 40 40kHz for liquid applications up to 7m (Cone required... -
Page 51: Sultan Integral 3" And 3.5
Part Numbering Sultan Acoustic Wave Series Sultan Integral 3” and 3.5” Model AWI2 Integral 2 Wire, No relays, Modbus AWI234 Integral 2 / 3 / 4 Wire, 2 relays, Modbus Housing Valox 357U Power Supply 12-30VDC 12-30VDC and 90-260VAC Transducer Frequency 30 30kHz for applications up to 11m for 2”... -
Page 52: Sultan Integral 2
Part Numbering Sultan Acoustic Wave Series Sultan Integral 2” Model AWI2 Integral 2 Wire, No relays, 12-30VDC only, Modbus AWI234 Integral 2 / 3 / 4 Wire, 2 relays, Modbus Housing Valox 357U Power Supply 12-30VDC 12-30VDC and 90-260VAC Transducer Frequency... -
Page 53: Flange Selection
Part Numbering Sultan Acoustic Wave Series Flange Selection Cone Selection Focaliser Cone Flange Cone Type Dimension Standard C04 cone for 2” NPT transducer ANSI C04 cone for 2” BSP transducer 4” cone for 20kHz and 3” 30kHz transducers Flange Sizes 08-15 8”... -
Page 54: Transducer / Cone / Flange Combination Table
Part Numbering Sultan Acoustic Wave Series Transducer / Cone / Flange Combination Table • Each line represents fitting combinations. Flange Dimension Standard A, D or J replaces underscore (_) position Transducer Cone Flange Option 1 Flange Option 2 Flange Option 3... -
Page 55: Specifications
Specifications Sultan Acoustic Wave Series Maximum Range Frequencies • 5m (16ft) 50kHz liquids • 4kHz, 5kHz, 9kHz, 10kHz, 15kHz, 20kHz, 30kHz, 40kHz, 50kHz • 7m (22ft) 40kHz liquids • 10m (33ft) 30kHz liquids, 5m (16ft) solids Operating Voltage • 20m (65ft) 20kHz liquids/slurries, 10m (33ft) solids •... -
Page 56: Specifications / Approvals & Certification
Specifications / Approvals & Certification Sultan Acoustic Wave Series Beam Angle Typical Weight • 7.5° without focaliser 50kHz/40kHz / 30kHz Sultan Integral / Transducer with appropriate flange • 4° with focaliser 50kHz/40kHz and cone • 6° with focaliser 30kHz/20kHz / 15kHz/10kHz/5kHz •...