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Bosch HDS 200 User Manual

Hd scan tool for class 4-8 diesel, light and medium vehicles
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HDS 200 HD Scan Tool
for Class 4-8 Diesel, Light and Medium Vehicles
en User guide

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  Summary of Contents for Bosch HDS 200

  • Page 1 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles en User guide...
  • Page 2 | 2 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Serial No: __________________________________ SW ID: _____________________________________ HW Ver: ____________________________________ Boot Ver: ___________________________________ Prod ID: ____________________________________ Board ID: ___________________________________ Burn Date: _________________________________ Record the above information about your tool.
  • Page 3: Table Of Contents

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 3 | en Table of Contents 4 .6 Vehicle-Specific Features . . . . . . . . . . . . 16 Review Data .
  • Page 4: Safety Precautions

    | 4 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Safety Precautions Important Safety Warnings and Instructions For your safety, read this manual thoroughly before operating your scan tool. Always refer to and follow...
  • Page 5 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 5 | en WARNING WARNING Risk of poisoning. Risk of flying particles. • Use this scan tool in locations with • Safety goggles and protective gloves must...
  • Page 6 | 6 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles WARNING CAUTION Engine compartment contains electrical Risk of equipment or circuit damage. connections and hot or moving parts. • Unless specifically directed by manufac- •...
  • Page 7: Getting Started

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 7 | en Getting Started Introduction to On-Board Diagnostics Introduction SAE J1587/J1708 The scan tool was developed by experts in the Heavy SAE J1587 is a diagnostic protocol standard developed...
  • Page 8: Obd Ii

    | 8 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Ability for vehicle systems to record operating condi- tions when a fault occurs. • Expanded diagnostic capabilities that records a code whenever a condition occurs that affects vehicle emissions.
  • Page 9: Obd Ii Data Link Connector (Dlc) Pins

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 9 | en OBD II Data Link Connector (DLC) Pins Example: P0101 = Mass or volume air flow cir cuit range/perfor- mance problem...
  • Page 10: Using The Scan Tool

    | 1 0 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Using the Scan Tool Specifications Display Color, backlit, QVGA resolution The Scan Tool Operating Temperature 0 to 50°C (32 to 122°F) Storage Temperature -20 to 70°C (-4 to 158°F)
  • Page 11: Keypad

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 11 | en • √ Indicates selected items in a data list or that data USB Power is available for items on the Review Data and Print When the tool is connected to a PC via a USB cable, the Data Menu.
  • Page 12: Changing Auto-Power Off

    | 1 2 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles System Setup Auto-Power Off English/Metric 2 minute(s) Auto-Power Off Quick Test Print Header Language Setup Increase time Long PID Names...
  • Page 13: Print Header

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 13 | en System Setup Print Header Print Header selection allows the user to turn off the English/Metric scan tool printing the currently-selected vehicle prior to...
  • Page 14: Pre-Trigger Setup

    | 1 4 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Long PID Names Tool Information Tool Information allows the user to view specific tool infor- mation that may be needed when contacting customer service.
  • Page 15: Keypad Test

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 15 | en System Setup English/Metric Auto-Power Off Quick Test Print Header Language Setup Long PID Names Pre-Trigger Setup Tool Information Display Test •...
  • Page 16: Program Mode

    | 1 6 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles PROGRAM MODE From System Setup menu: See User Manual Select Memory Test. • Use the UP and DOWN keys until Memory Connect Tool to PC Test is highlighted.
  • Page 17: Recording

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 17 | en ABSLT TPS(%) CALC LOAD(%) Review Data COOLANT(°F) ✓I/M Monitors ENG SPEED(RPM) ✓DTCs (Codes) FUEL SYS 1 OPEN ✓State OBD Check...
  • Page 18: Locating Data Link Connector

    | 1 8 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • The scan tool’s internal battery power can be • The Print Data menu shows a checkmark next to used to print data.
  • Page 19: Heavy Duty Standard Diagnostics

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 19 | en Turn Key Off • Use the UP and DOWN keys until HD SAE (J1708/J1587, J1939) is highlighted. • Press Main Menu...
  • Page 20: Read Codes

    | 2 0 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Vehicle Information Read Codes • Review Data • Print Data • System Setup Read Codes No codes found The Read Codes function allows the scan tool to read the DTCs from the vehicle’s control modules.
  • Page 21: Lamp Status

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 21 | en The Erase Codes function may also erase diagnostic SID:6 information pertaining to the specified DTC. Perform MID: 128 FMI:2 Erase Codes function only after systems have been Engine #1 checked completely and DTCs have been written down.
  • Page 22: View Data

    | 2 2 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Erase Codes • Press Observe the “Command sent” message is displayed. • Press Erase Codes Command canceled Press ENTER to continue...
  • Page 23: View Entire List

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 23 | en (Module Identifier=MID and Source Address = Select PIDs to Graph SA) and full module description. ✓ Eng ECU Temp(°F) Est Perc Fan Spd(%)
  • Page 24: Record Data

    | 2 4 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Custom Setup Return to Heavy Duty Standard menu. • Press Record Data The Record Data function records PIDs while vehicle is...
  • Page 25: Module Information

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 25 | en • Scan tool validates PIDs from vehicle. Record Data Refer to “5.3 View Data” on page 22 to setup Custom List or View Entire List and Pre-Trig- ger Setup to set the number of frames to keep prior to triggering the recording.
  • Page 26: Vehicle Information

    | 2 6 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Select Module vehicle. Information collected includes Total Vehicle J1587 Modules Distance, Total Vehicle Hours, & VIN. Engine #1 The scan tool cannot verify if data is correct for scanned Transmission modules.
  • Page 27: I/M Monitors (Emissions)

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 27 | en IMPORTANT Select I/M Monitors. Review Data, Print Data, and System • Use the UP and DOWN keys until I/M Setup are covered in Section 5 of this Monitors is highlighted.
  • Page 28: Read Codes

    | 2 8 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Global Automotive OBDII This Drive Cycle I/M Monitors Misfire Monitor Read Codes Fuel System Mon Erase Codes Comp Component...
  • Page 29: Erase Codes

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 29 | en DTC Type Description After servicing the vehicle, erase stored DTCs and verify Confirmed codes are reported when a no codes have returned. If a DTC returns, problem has...
  • Page 30: Mil Status

    | 3 0 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Erase Codes MIL is OFF Are you sure you want to MIL lamp should be OFF erase diagnostic results and...
  • Page 31: View Data

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 31 | en State OBD Check scan tool identifies them by their identification names (ID) assigned by manufacturer (i.e. $10 MIL Status Codes Found or $1A).
  • Page 32: Custom List Select

    | 3 2 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles ABS LOAD(%) Select Data to View ABSLT TPS($01) ABSLT TPS($07) Entire Data List ACC POS D(%) Custom Data List BARO PRS(”HG)
  • Page 33: Record Data

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 33 | en Validating PIDs ABS TPS B(%) MIL STATUS Validating PID List PID 116/329 Please Wait Throttle Position B If the icon displays while a PID is selected, press Refer to”6.6 View Data”...
  • Page 34: View Freeze Data

    | 3 4 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • Refer to”Recording” on page 17 for instruc- TROUB CODE P2122 tions on how to play back data. FUEL SYS 1...
  • Page 35: O2 Monitor Tests

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 35 | en Since DTCs Cleared Global Automotive OBDII Misfire Monitor I/M Monitors Fuel System Mon Read Codes Comp Component Erase Codes Catalyst Mon...
  • Page 36: Diagnostic Monitor Tests

    | 3 6 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles • O2 sensors are located before (upstream) and after • The O2 sensors located upstream (before cata- (downstream) catalyst(s). Sensors are named (xy)
  • Page 37: On-Board Systems

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 37 | en O2 Sensor B1S1 • Press Non-CAN Vehicles RICH-LN Thresh 0.4497(V) Select Diag Mon Test MEAS 0.4497(V) 0.4497(V) Test $03 Test $49...
  • Page 38: Vehicle Information

    | 3 8 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles On-Board Systems Global Automotive OBDII EVAP System Test Drive Cycle Monitor O2 Monitor Tests Diagnostic Monitor Tests On-Board Systems...
  • Page 39 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 39 | en Vehicle Information VIN (MOD $09) 1HGCM56866A018504 Retrieving CALID data. It may take up to 1.5 minutes. Press BACK to exit...
  • Page 40: Modules Present

    | 4 0 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles O2 Sensor Monitor Completion Counts O2SCOMPX Modules Present Bank x O2 Sensor Conditions Encountered ID Protocol O2SCONDX Counts Bank x...
  • Page 41: Troubleshooting

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 41 | en Vehicle Communication Fault Modules Present The vehicle’s control module(s) enters into an unrecov- ID Protocol erable state. $10 K2K* Turn vehicle key to off position.
  • Page 42: Tool Self-Tests

    | 4 2 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles PID Description AECD2_TIME1, Total Run Time with EI-AECD #2 Timer TIME 2 1 Active, #2 Timer Active AECD20_TIME1, Total Run Time with EI-AECD #20...
  • Page 43 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 43 | en PID Description PID Description DPF1_OUTT, DPF Bank 1 Outlet Temperature Sen- ICP_A_CMD, B_ Commanded Injection Control Pres- DPF2_OUTT sor, Bank 2 Outlet Temperature Sensor...
  • Page 44: Appendix B-Glossary

    | 4 4 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles PID Description PID Description SCR inducement system actual state VGT_A_ACT, B_ Variable Geometry Turbo A Position, 10K history DEV1 (0 - 10000 km), 10K...
  • Page 45 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 45 | en An emission control system operated by the PCM. Dur- disengage cruise control systems and torque converter ing cold starts, an air pump injects outside air into the clutch (TCC) solenoids.
  • Page 46 | 4 6 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Crankshaft position sensor. Sends a frequency signal to Duty Cycle: the PCM. It is used to reference fuel injector operation...
  • Page 47 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 47 | en Fan control Instant Fltr: Intk: Filter Intake Freeze frame: IPC: A block of memory containing DTCs of the vehicle oper- Instrument panel cluster ating conditions for a specific time.
  • Page 48 | 4 8 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles PCM indicating the temperature of the incoming air. The delivery system usually operates in open loop mode PCM uses this signal for fuel delivery calculations.
  • Page 49 HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 49 | en gizes the Purge Solenoid so the trapped vapors are Sequential fuel injection or sequential electronic fuel drawn into the engine and burned.
  • Page 50 | 5 0 | User guide | HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles Throt: determine shift points, engine load, and cruise control Throttle functions. Throttle body: VTD: A device which performs the same function as a carbure- Vehicle theft deterrent tor in a fuel injection system.
  • Page 51: Third Party Licenses

    HDS 200 HD Scan Tool for Class 4-8 Diesel, Light and Medium Vehicles | User guide | 51 | en Third Party Licenses Copyright© 2015 STMicroelectronics International N.V.. All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted, provided that the following conditions are met: Redistribution of source code must retain the above copyright notice, this list of conditions and the following disclaimer.
  • Page 52: Limited Warranty

    The sole and exclusive remedy for any Unit found to be defective is repair or replacement, the option of BOSCH. In no event shall BOSCH be liable for any direct, indirect, special, incidental or consequential damages (including lost profit) whether based on warranty, contract, tort or any other legal theory.
  • Page 53 Bosch Automotive Service Solutions Inc . 3000 Apollo Drive Brook Park, OH 44142 Telephone 1-855-267-2483 www .boschdiagnostics .com...