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DX90F4-
DX350F4
GENERATORS
INSTALLATION AND
OPERATORS
MANUAL
DSE 7310 MKII ELECTRIC START
WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057
SERVICE DEPT. 507-357-6831 • SALES DEPT. 507-357-6821
www.wincogen.com

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  • Page 1 DX90F4- DX350F4 GENERATORS INSTALLATION AND OPERATORS MANUAL DSE 7310 MKII ELECTRIC START WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 SERVICE DEPT. 507-357-6831 • SALES DEPT. 507-357-6821 www.wincogen.com...
  • Page 2: Table Of Contents

    COPY YOUR MODEL AND SERIAL NUMBER HERE the generator. No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to USING THIS MANUAL respond to your needs faster.
  • Page 3: Safety Information

    SAFETY INFORMATION A. Operate only in well ventilated areas. B. Never operate indoors including attached garages This engine generator set has been designed and manufactured to C. Never operate the unit in such a way as to allow exhaust gases allow safe, reliable performance.
  • Page 4: Specifications

    SPECIFICATIONS DX90F4 DX130F4 Generator Generator Wattage 67,000 90,000 90,000 90,000 Wattage 109.000 130,000 123,000 130,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz...
  • Page 5: Dx250F4

    DX250F4 DX350F4 Generator Generator Wattage 137,000 250,000 250,000 250,000 Wattage 350,000 350,000 350,000 Volts 240/480 120/208 120/240 277/480 Volts 120/208 120/240 277/480 Phase Single Three Three Three Phase Three Three Three Amps Amps 1215 1051 CB Size 1000 1000 1000 1000 CB Size Hertz Hertz...
  • Page 6: Introduction

    0.091 ohms/phase running in exercise mode. Stamford Newage Model# HCI434D (12 lead) GENERATOR SET Voltage Regulator MX341 Every WINCO generator set has its own unique identity data plate. Rotor Resistance 1.05 ohms This data plate identifies the complete unit model number, the system Stator Resistance 0.00124 ohms/phase serial number, and has links to the individual components that form the Excitor Stator Resistance 18.0 ohms...
  • Page 7: Preparing The Unit

    1. As you receive your unit, it is critical to check it for any damage. If any damage is noted, it is always easiest to refuse the shipment and let WINCO take care of the freight claim. If you sign for the unit, the D = Diesel...
  • Page 8: Installation

    INSTALLATION COOLANT Before starting the engine, check the coolant level in the radiator. If WARNING: PERSONAL INJURY: it is low, refill as specified in the engine manufacturer’s maintenance PERSONAL INJURY - Before proceeding with the installation, be sure instructions. The radiator should be filled to about 1 inch below the filler the DSE7310 MKII is in the “stop” position. Before proceeding with the neck.
  • Page 9: Connecting Battery Charger & Blockheater

    WARNING: States National Electric Code. It is suggested that this circuit be fused for 15 amps. The blockheaters on these units are 1000 watt on the The electrolyte is diluted sulfuric acid that is harmful to the skin DR175 and 2250 watt on the larger units. The 2250 watt heaters and and eyes.
  • Page 10: A.c. Electrical Connections

    A.C. ELECTRICAL CONNECTIONS L1, L2, & L3 POWER OUTPUT LUGS: These lugs will handle wire sizes from #4 to 600 MCM and should be torqued to 22 ft. lbs. Two lugs per generator output leg are provided for NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL your use. These lugs are isolated from the generator frame. FIELD WIRING CONNECTIONS TO TERMINALS OF A CLASS 2 CIRCUIT In the 120/240V 3-Ph configuration with the wild leg (208 line to...
  • Page 11: D.c. Electrical Connections

    D: 50 AMP 120/240V TWISTLOCK RECEPTACLES: to run. Once the relay is opened the unit will shut down and remain in 2-50 Amp receptacles are powered only when the selector switch is in the standby mode until the remote start relay is closed again. the 208 or 240V position. They are dead when the selector switch is in the 480V position. These two receptacles are 4-wire 120/240V. (Mating B - ESTOP- &...
  • Page 12: Starting Procedure

    STARTING PROCEDURE SELECTING THE CORRECT VOLTAGE A variety of three phase voltages are available from the three position CONTROL LAYOUT selector switch. The three basic connection patterns are Delta (120/240). Low or Parallel Wye (120/208), and High Wye (277/480). Before wiring and starting this unit, be sure you have the selector switch set for the right voltage.
  • Page 13: Initial Start Up

    MANUAL MODE 2. 120/208 Volt three phase (Low/Parallel Wye configuration) this configuration will produce the following line-to-line and line-to- neutral voltage. Use of this selector switch position allows utilization WARNING: EQUIPMENT DAMAGE: of the 120V receptacle only. The 240V receptacles cannot be used Before attempting to start this unit, complete your prestart checklist and as the voltage is only 208V. ensure the generator mainline circuit breaker is in the proper position G1 - G2 - G3 208V three phase prior to starting.
  • Page 14: Maintenance Schedule

    MAINTENANCE SCHEDULE THE HIGH VOLTAGE “WILD” LEG IS. IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS IT IS ON THE GENERATOR SIDE. (i.e. if it’s on L-3 on the line side it must be on G-3 on the generator side).
  • Page 15: Troubleshooting Table

    TROUBLESHOOTING TABLE VOLTAGE REGULATOR WIRING NOTE: Before doing any trouble shooting, check the digital display on the DSE 7310 MKII. Normally, it will tell why the unit has failed. This AS440 Automatic Voltage Regulator will shorten your trouble shooting time and in many cases, prevent the replacement of parts that may not be defective.
  • Page 16: Wiring Size Table

    WIRING SIZE TABLE The table below is based on Table 310.15 (B) (16) un the National Electric Code 2014 edition. Allowable ampacitier of insulated conductors rated 0 through 2000V, 75°C through 90°C. Not more than three current-carrying conductors in Raceway, Cable, or Earth (direct buried). Adjust for 40°C (104°F) ambient temperature. Copper Copper Aluminum Aluminum 75°C 90°C Copper Clad Aluminum Copper Clad Aluminum 75°C 90° Wire Type: Wire Type: SIZE AWG Wire Type: Wire Type: RHW, THHW, THW, THWN, TBS, SA, SIS, FEP, FEPB, MI, RHH, OR KCMIL RHW, THHW, THW, THWN, TBS, SA, SIS, THHN,...
  • Page 17: Selector Switch Wiring Diagram

    SELECTOR SWITCH WIRING DIAGRAM DX90-DX130 REV A OPM-115...
  • Page 18: Dx175

    DX175 OPM-115 REV A...
  • Page 19: Dx250

    DX250 REV A OPM-115...
  • Page 20: Dse 7310 Mkii Wiring Diagram

    DSE 7310 MKII WIRING DIAGRAM DX90F4-DX130F4 OPM-115 REV A...
  • Page 21: Dse 7310 Mkii Wiring Diagram

    DSE 7310 MKII WIRING DIAGRAM DX175F4-DX350F4 REV A OPM-115...
  • Page 22: Three Phase Wiring - Delta

    THREE PHASE AC WIRING HIGH AND LOW WYE HIGH AND LOW WYE THREE PHASE-HIGH WYE THREE PHASE-LOW WYE THREE PHASE AC WIRE HIGH AND LOW WYE 277/480 VOLTS 120/208 VOLTS THREE PHASE-HIGH WYE THREE PHASE-LOW WYE THREE PHASE - LOW WYE 120/208V 277/480 VOLTS 120/208 VOLTS THREE PHASE - HIGH WYE 277/480V...
  • Page 23: Engine Wiring Harness

    ENGINE WIRING HARNESS DX90F4-DX130F4 DX175F4-DX350F4 REV A OPM-115...
  • Page 24: 12 Month Limited Warranty

    WINCO written instructions. WINCO’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product. At WINCO’s option, material found to be defective in material or workmanship under normal use and service will be repaired or replaced.

This manual is also suitable for:

Dx130f4Dx100f4Dx175f4Dx250f4Dx350f4

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