Winco DR130F4 Installation And Operator's Manual
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INSTALLATION AND
OPERATORS MANUAL
COPY YOUR MODEL AND SERIAL NUMBER HERE
No other WINCO generator has the same serial number as yours.
If you should ever need to contact us on this unit, it will help us to
respond to your needs faster.
MODEL __________________________________________________
SERIAL NUMBER _________________________________________
PURCHASE DATE _________________________________________
DEALER NAME ___________________________________________
DEALER PHONE # ________________________________________
DR100F4
www.wincogen.com
DR20I4-DR130F4
GENERATORS
16200-022
16200-025
16200-013
16200-019
16200-028

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Summary of Contents for Winco DR130F4

  • Page 1 16200-025 COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours. If you should ever need to contact us on this unit, it will help us to respond to your needs faster.
  • Page 2: Table Of Contents

    “Troubleshooting Tables” near the end of this manual. PRODUCT DESCRIPTION The warranty listed in the manual describes what you can PREPARING THE UNIT expect from WINCO should you need service assistance in the future. UNPACKING LIFTING THE GENERATOR SET INSTALLATION...
  • Page 3: Safety Information

    SAFETY INFORMATION E. Store fuel only in an approved container, and only in a well ventilated area. F. Follow local codes for closeness to combustible This engine generator set has been designed and material. manufactured to allow safe, reliable performance. Poor maintenance, improper or careless use can result in 3.
  • Page 4: Specifications

    SPECIFICATIONS DR20I4 DR30I4 Generator Generator Wattage 20,000 20,000 20,000 20,000 Wattage 29,000 30,000 30,000 30,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz Hertz Engine...
  • Page 5: Dr45F4

    DR45F4 DR65F4 Generator Generator Wattage 45,000 45,000 45,000 45,000 Wattage 62,000 62,000 62,000 62,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz Hertz Engine...
  • Page 6: Dr90F4

    DR90F4 DR100F4 Generator Generator Wattage 86,000 90,000 90,000 90,000 Wattage 100,000 105,000 105,000 115,000 Volts 120/240 120/208 120/240 277/480 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Phase Single Three Three Three Amps Amps CB Size CB Size Hertz Hertz Engine...
  • Page 7: Dr130F4

    DR130F4 Generator Wattage 123,000 130,000 130,000 130,000 Volts 120/240 120/208 120/240 277/480 Phase Single Three Three Three Amps CB Size Hertz Engine Model FPT N67 TM1 6.7L Starting System 12 Volt Muffler Standard Fuel Consumption (full load) 8.8 Gal/Hr Generator Testing Resistance Note: Review the Stamford Newage nameplate on your generator before selecting the correct information below.
  • Page 8: Introduction

    Go to insure proper operation of each individual component as to the WINCO website for a list of engine dealers (http:// well as the total system’s performance and reliability. wincogen.com/Engine_Support) or contact the WINCO Service Department.
  • Page 9 D = Diesel R = Remote Start Generator Output Rating in kW Engine Manufacturer: I = Isuzu; F = FPT Number of Generator Poles Base Unit - Options Separator Voltage A (3) = Single Phase 120/240V D (4) = Three Phase 120/208V J (17) = Three Phase 120/240V L (18) = Three Phase 277/480V HOUSING TYPE...
  • Page 10: Preparing The Unit

    If any damage is noted, it is always easiest to points located on the fuel tank to move the entire generator refuse the shipment and let WINCO take care of the freight set into place. DO NOT PLACE FUEL IN THE TANK PRIOR claim.
  • Page 11: Installation

    Winco private branded premium oil This allows the engine-generator free movement without available at comparable prices to conventional oils. See your affecting the base or surrounding equipment.
  • Page 12: Installing The Battery

    DR20I4 - DR65F4 DANGER: EXPLOSIVE FIRE RISK: 1. Never smoke when near batteries. DR90F4 - DR130F4 12 2. Do not cause a flame or spark in the battery area. 3. Always discharge static electricity from your body Installation and servicing of batteries must only be...
  • Page 13: Connecting Battery Charger & Block Heater

    CONNECTING BATTERY CHARGER & All selected emergency circuits are removed from main distribution panels and installed in the emergency BLOCK HEATER distribution panel. The ATS is then installed between the main panel and the emergency distribution panel. A three-stage battery charger is provided standard on Suggested circuits: freezer, refrigerator, furnace, emergency this unit.
  • Page 14: A.c. Electrical

    A.C. ELECTRICAL generator power feeds have already been wired into the upper lugs. CONNECTIONS Please refer to the circuit breaker installed on your unit for breaker lug capacities and proper toque specifications. NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNECTIONS TO TERMINALS OF A To select the proper conductor size between the generator CLASS 2 CIRCUIT...
  • Page 15: Electrical Connections

    D.C. ELECTRICAL CONNEC- If your application requires the installation of a Remote Emergency Stop switch, remove the jumper and wire your TIONS switch to these terminals. This unit will not start and run without either the jumper installed or a remote N/C switch installed..
  • Page 16: Starting Procedure

    STARTING PROCEDURE INITIAL START UP CONTROL LAYOUT WARNING: EQUIPMENT DAMAGE: Before attempting to start this unit, complete your pre-start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting. Starting this unit without it properly connected can cause serious personal injury or equipment damage.
  • Page 17 If you have the proper voltage at the generator the next step is to check the voltage at the generator terminals in the Automatic Transfer Switch. The voltage between the G1 and the G3 terminals should be the same as it was on the generator front panel.
  • Page 18: Maintenance Schedule

    MAINTENANCE SCHEDULE FIAT ISUZU SERVICE INTERVALS SERVICE INTERVALS Check Engine Oil Level Daily Check Engine Oil Level Daily Check Coolant Level and for Leakage Daily Check Coolant Level and for Leakage Daily Check Air Filter Daily Check Air Filter Daily Check Electrolyte Level in Battery and Clean Terminals 6 Months Check Electrolyte Level in Battery and Clean Terminals...
  • Page 19: Troubleshooting Table

    TROUBLESHOOTING TABLE AVR WIRING Problem Possible Causes SX460 Automatic Voltage Regulator Unit will not crank when power Digital genset not in AUTO fails Transfer control switch not in The following is a list of connections on the AVR. These AUTOMATIC position have been factory set and other than voltage adjustment, Incorrect wiring between ATS and genset...
  • Page 20: Wiring Size Table

    WIRING SIZE TABLE The table below is based on Table 310.15 (B) (16) un the National Electric Code 2014 edition. Allowable ampacitier of insulated conductors rated 0 through 2000V, 75°C through 90°C. Not more than three current-carrying conductors in Raceway, Cable, or Earth (direct buried). Adjust for 40°C (104°F) ambient temperature.
  • Page 21: Engine Harness Schematic

    ENGINE HARNESS SCHEMATIC DR20 DR45/DR65 OPM-109/D...
  • Page 22: Dse 7310 Mkii Wiring Diagram

    DSE 7310 MKII WIRING DIAGRAM DR20 - DR130 OPM-109/D...
  • Page 23: Three Phase Ac Wiring

    THREE PHASE AC WIRING HIGH AND LOW WYE HIGH AND LOW WYE THREE PHASE-HIGH WYE THREE PHASE AC WIRING THREE PHASE-LOW WYE 277/480 VOLTS HIGH & LOW WYE 120/208 VOLTS THREE PHASE-HIGH WYE THREE PHASE-LOW WYE 277/480 VOLTS 120/208 VOLTS THREE PHASE - HIGH WYE 277/480V THREE PHASE - LOW WYE 120/208V THREE PHASE AC...
  • Page 24: Limited Warranty

    Warranty service may be performed by an authorized WINCO Inc. service center only. Service work performed by unauthorized persons will void all warranties. WINCO Inc. shall not be liable for any claim in an amount greater than the purchase price of the product. In no event shall WINCO Inc. be held liable for any special, indirect, consequential or liquidated damages.

This manual is also suitable for:

Dr20i4Dr30i4Dr45f4Dr65f4Dr90f4Dr100f4

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