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Falcon T101 Service Manual

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Summary of Contents for Falcon T101

  • Page 1 T-Series Service manual...

  • Page 3: Table Of Contents

    Contents Introduction 33 Trim assemblies 34 Passage latchset Lock Assembly Index 35 Privacy hospital lock 36 Privacy lock Chassis assemblies Closet lock Passage latchset 38 Classroom security lock Privacy hospital lock 39 Asylum lock Closet lock 40 Entry lock Closet lock – IC Entry/office lock Classroom security lock 42 Office lock...

  • Page 5: Introduction

    This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the Falcon Lock Company. This edition lists components of T-Series locks manufactured after July 2007. Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes.

  • Page 6: Lock Assembly Index

    Office lock Key retracts latch when button Turning button locks outside lever turned. until manually unlocked. Inside (IC) always free for immediate egress. NOTE: Any function with deadlatch locks latchbolt when door is closed. 6 • Falcon • T-Series service manual...
  • Page 7 (electrified – fail secure) mechanically until unlocked by is always free for immediate (IC) electric current. When locked, key egress. retracts latch. NOTE: Any function with deadlatch locks latchbolt when door is closed. Falcon • T-Series service manual • 7...

  • Page 8: Chassis Assemblies

    28 Storeroom lock – IC 29 Storeroom lock (electrified – fail safe) 30 Storeroom lock (electrified – fail safe) – IC Storeroom lock (electrified – fail secure) Storeroom lock (electrified – fail secure) – IC 8 • Falcon • T-Series service manual...

  • Page 9: Passage Latchset

    022112-000-30 #8-32 x C\,” self tap screw 031533-006-30 Hub and plate assembly A30747-000-00 Hub and housing assembly A30746-000-00 Housing case 022114-000-30 Spindle 030733-000-55 Cotter pin (2) 002893-000-60 Retractor 022106-002-55 Inner mounting plate 030712-000-30 Falcon • T-Series service manual • 9...

  • Page 10: Privacy Hospital Lock

    Slide catch spring 012107-001-60 Retractor spring (2) 022108-001-60 Push button sleeve 022134-000-50 Retractor spring retainer 022112-000-30 Dogging bar 030722-000-30 Hub and plate assembly A30747-000-00 Push/turn button mount 030731-000-30 Housing case 022114-000-30 Push button cap 030728-000* 10 • Falcon • T-Series service manual...

  • Page 11: Closet Lock

    #8-32 x C\,” self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Key spindle assembly, std A30780-000-30 Retractor insert (2) 022986-001-50 Falcon • T-Series service manual • 11...

  • Page 12: Closet Lock - Ic

    #8-32 x C\,” self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Key spindle assembly, ic A30780-001-30 Retractor insert (2) 022986-001-50 12 • Falcon • T-Series service manual...

  • Page 13: Classroom Security Lock

    Retractor insert (2) 022986-001-50 Key spindle std 030718-000-30 Retractor spring (2) 022108-001-60 Push actuator 030711-000-30 Retractor spring retainer 022112-000-30 IS key spindle assembly, std A30913-000-00 Hub and plate assembly A30747-000-00 Connecting rod 030734-000-30 Falcon • T-Series service manual • 13...

  • Page 14: Classroom Security Lock - Ic

    Retractor insert (2) 022986-001-50 Push actuator 030711-000-30 Retractor spring (2) 022108-001-60 IS key spindle assembly, IC A30913-001-00 Retractor spring retainer 022112-000-30 Connecting rod 030734-000-30 Hub and plate assembly A30747-000-00 Key Spindle, IC 030718-001-30 14 • Falcon • T-Series service manual...

  • Page 15: Asylum Lock

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Retractor 022106-002-55 Inner mounting plate 030712-000-30 Retractor insert (2) 022986-001-50 Spindle, 2 ear, std 030732-000-30 Falcon • T-Series service manual • 15...

  • Page 16: Asylum Lock - Ic

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Retractor 022106-002-55 Inner mounting plate 030712-000-30 Retractor insert (2) 022986-001-50 Spindle, 2 ear, IC 030732-001-30 16 • Falcon • T-Series service manual...

  • Page 17: Entry Lock

    Retractor spring (2) 022108-001-60 Dogging Bar 030722-000-30 Retractor spring retainer 022112-000-30 Push/turn button mount 030731-000-30 Hub and plate assembly A30747-000-00 Push button cap 030728-000* Housing case 022114-000-30 Short slide catch 022104-000-30 Cotter pin (2) 002893-000-60 Falcon • T-Series service manual • 17...

  • Page 18: Entry Lock - Ic

    022108-001-60 Push/turn button mount 030731-000-30 Retractor spring retainer 022112-000-30 Push button cap 030728-000* Hub and plate assembly A30747-000-00 Key spindle, IC 030718-001-30 Housing case 022114-000-30 Short slide catch 022104-000-30 Cotter pin (2) 002893-000-60 18 • Falcon • T-Series service manual...

  • Page 19: Entry/Office Lock

    022108-001-60 Push/Turn Button Mount 030731-000-30 Retractor spring retainer 022112-000-30 Short Slide Catch 022104-000-30 Hub and plate assembly A30747-000-00 Turn Button Sleeve 022133-000-50 Housing case 022114-000-30 Turn Button Cap 030727-000* Cotter pin (2) 002893-000-60 Falcon • T-Series service manual • 19...

  • Page 20: Entry/Office Lock - Ic

    022108-001-60 Key spindle, IC 030718-001-30 Retractor spring retainer 022112-000-30 Short slide catch 022104-000-30 Hub and plate assembly A30747-000-00 Turn button sleeve 022133-000-50 Housing case 022114-000-30 Turn button cap 030727-000* Cotter pin (2) 002893-000-60 20 • Falcon • T-Series service manual...

  • Page 21: Office Lock

    Retractor insert (2) 022986-001-50 Dogging bar 030722-000-30 Retractor spring (2) 022108-001-60 Push/turn button mount 030731-000-30 Retractor spring retainer 022112-000-30 Turn button sleeve 022133-000-50 Hub and plate assembly A30747-000-00 Turn button cap 030727-000* Housing case 022114-000-30 Falcon • T-Series service manual • 21...

  • Page 22: Office Lock - Ic

    022986-001-50 Push/turn button mount 030731-000-30 Retractor spring (2) 022108-001-60 Key spindle, IC 030718-001-30 Retractor spring retainer 022112-000-30 Turn button sleeve 022133-000-50 Hub and plate assembly A30747-000-00 Turn button cap 030727-000* Housing case 022114-000-30 22 • Falcon • T-Series service manual...

  • Page 23: Classroom Lock

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Key spindle assembly, std A30780-000-30 Retractor insert (2) 022986-001-50 Falcon • T-Series service manual • 23...

  • Page 24: Classroom Lock - Ic

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Key spindle assembly, IC A30780-001-30 Retractor insert (2) 022986-001-50 24 • Falcon • T-Series service manual...

  • Page 25: Dormitory Lock

    Push/turn button mount 030731-000-30 Retractor spring (2) 022108-001-60 Push button cap 030728-000* Retractor spring retainer 022112-000-30 Key spindle assembly, T571, std A30915-000-00 Hub and plate assembly A30747-000-00 *= Finish or specify finish on all Falcon • T-Series service manual • 25...

  • Page 26: Dormitory Lock - Ic

    Dogging bar 030722-000-30 Retractor insert (2) 022986-001-50 Push/turn button mount 030731-000-30 Retractor spring (2) 022108-001-60 Push button cap 030728-000* Retractor spring retainer 022112-000-30 Key spindle assembly, T571, IC A30915-001-00 Hub and plate assembly A30747-000-00 26 • Falcon • T-Series service manual...

  • Page 27: Storeroom Lock

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Spindle, 2 ear, std 030732-000-30 Retractor insert (2) 022986-001-50 Falcon • T-Series service manual • 27...

  • Page 28: Storeroom Lock - Ic

    #8-32 x C\,” Self tap screw 031533-006-30 Housing case 022114-000-30 Hub and housing assembly A30746-000-00 Cotter pin (2) 002893-000-60 Spindle 030733-000-55 Inner mounting plate 030712-000-30 Retractor 022106-002-55 Spindle, 2 ear, IC 030732-001-00 Retractor insert (2) 022986-001-50 28 • Falcon • T-Series service manual...

  • Page 29: Storeroom Lock (Electrified - Fail Safe)

    Fillister head 4-40 x screw Retractor spring retainer 022112-000-30 Solenoid mounting 031514-000-30 Housing case 022114-001-30 Push rod, fail safe 031513-001-60 Key spindle, std 030718-000-30 Flanged nut, inside, electrified 030726-007-30 Solenoid, fail safe 031416-000-70 Falcon • T-Series service manual • 29...

  • Page 30: Storeroom Lock (Electrified - Fail Safe) - Ic

    Fillister head 4-40 x Screw Cotter pin (2) 002893-000-60 Solenoid mounting 031514-000-30 Inner mounting plate 030712-000-30 Push rod, fail safe 031513-001-60 Spindle, 1 ear, outer 030732-005-30 Flanged nut, inside, electrified 030726-007-30 Clutch driver 030716-001-30 30 • Falcon • T-Series service manual...

  • Page 31: Storeroom Lock (Electrified - Fail Secure)

    Fillister head 4-40 x screw Cotter pin (2) 002893-000-60 Solenoid mounting 031514-000-30 Inner mounting plate 030712-000-30 Push rod, fail safe 031513-001-60 Spindle, 1 ear, outer 030732-005-30 Flanged nut, inside, electrified 030726-007-30 Clutch driver 030716-001-30 Falcon • T-Series service manual • 31...

  • Page 32: Storeroom Lock (Electrified - Fail Secure) - Ic

    Fillister head 4-40 x Screw Cotter pin (2) 002893-000-60 Solenoid mounting 031514-000-30 Inner mounting plate 030712-000-30 Push rod, fail safe 031513-001-60 Spindle, 1 ear, outer 030732-005-30 Flanged nut, inside, electrified 030726-007-30 Clutch driver 030716-001-30 32 • Falcon • T-Series service manual...

  • Page 33: Trim Assemblies

    Trim assemblies 34 Passage latchset 35 Privacy hospital lock 36 Privacy lock Closet lock 38 Classroom security lock 39 Asylum lock 40 Entry lock Entry/office lock 42 Office lock 43 Classroom lock 44 Dormitory lock 45 Storeroom lock 46 Storeroom lock (electrified – fail safe) Storeroom lock (electrified –...

  • Page 34: Passage Latchset

    030706-002* Spindle, inside, passage/button 030703-000-30 Spring cage and spindle, outside, A30749-000-00 Spring cage and spindle, inside, A30750-000-00 passage passage/button Spindle, outside, passage A30906-000-00 Non-locking spring cage Q330-271 Finish or specify finish on all 34 • Falcon • T-Series service manual...

  • Page 35: Privacy Hospital Lock

    Spring latch A98535-000* Spindle, outside, button A30905-000-00 024416-012* ” combo screw #8-32 x Button, T291, outside Q033-044* Spindle, inside, passage/button 030703-000-30 Non-locking spring cage Q330-271 *= Finish or specify finish on all Falcon • T-Series service manual • 35...

  • Page 36: Privacy Lock

    A98535-000* Spring cage and spindle, outside, A30796-000-00 024416-012* #8-32 x ” combo screw button Spindle, inside, passage/button 030703-000-30 Spindle, outside, button A30905-000-00 Non-locking spring cage Q330-271 *= Finish or Specify Finish on All 36 • Falcon • T-Series service manual...

  • Page 37: Closet Lock

    A30905-060-00 024416-012* #8-32 x ” combo screw Locking spring cage Q330-270 Spring cage and spindle, inside, T351 A30776-001-00 Non-locking spring cage Q330-271 Spindle, inside, T351 030703-001-30 *= Finish or Specify Finish on All Falcon • T-Series service manual • 37...

  • Page 38: Classroom Security Lock

    Locking spring cage Q330-270 024416-012* ” combo screw #8-32 x Non-locking spring cage Q330-271 6-Pin Cylinder A23161-05* 6-Pin Cylinder A23161-06* Spring cage and spindle, outside, 6-pin A30910-060-00 cylinder *= Finish or Specify Finish on All 38 • Falcon • T-Series service manual...

  • Page 39: Asylum Lock

    Spring cage and spindle, outside, 6-pin A30749-060-00 cylinder, T411/T581 Spring cage and spindle, inside, 6-pin A31523-060-00 cylinder, T411 Spindle, inside, 6-pin cylinder 030906-060-00 Locking spring cage Q330-270 *= Finish or Specify Finish on All Falcon • T-Series service manual • 39...

  • Page 40: Entry Lock

    030715-000-30 Spindle, 6-pin cylinder, outside A30905-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 Spindle, inside, passage/button 030703-000-30 *= Finish or Specify Finish on All 40 • Falcon • T-Series service manual...

  • Page 41: Entry/Office Lock

    030715-000-30 Spindle, 6-pin cylinder, outside A30905-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 Spindle, inside, passage/button 030703-000-30 *= Finish or Specify Finish on All Falcon • T-Series service manual • 41...

  • Page 42: Office Lock

    030715-000-30 Spindle, 6-pin cylinder, outside A30905-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 Spindle, inside, passage/button 030703-000-30 *= Finish or Specify Finish on All 42 • Falcon • T-Series service manual...

  • Page 43: Classroom Lock

    030715-000-30 Spindle, 6-pin cylinder, outside A30905-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 Spindle, inside, passage/button 030703-000-30 *= Finish or Specify Finish on All Falcon • T-Series service manual • 43...

  • Page 44: Dormitory Lock

    030715-000-30 Spindle, 6-pin cylinder, outside A30905-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 Spindle, inside, passage/button 030703-000-30 *= Finish or Specify Finish on All 44 • Falcon • T-Series service manual...

  • Page 45: Storeroom Lock

    A30906-060-00 Mounting post (2) 030715-000-30 Spring cage, outside, T411/F581 A30749-060-00 Deadlatch A98535-00D* Locking spring cage Q330-270 024416-012* #8-32 x ” combo screw Non-locking spring cage Q330-271 = Finish or Specify Finish on All Falcon • T-Series service manual • 45...

  • Page 46: Storeroom Lock (Electrified - Fail Safe)

    031519-000-30 024416-012* #8-32 x ” combo screw Locking spring cage Q330-270 6-Pin cylinder A23161-05* Non-locking spring cage Q300-271 Spring cage and spindle, outside, 6-pin A30910-060-00 cylinder *= Finish or Specify Finish on All 46 • Falcon • T-Series service manual...

  • Page 47: Storeroom Lock (Electrified - Fail Secure)

    031519-000-30 024416-012* #8-32 x ” combo screw Locking spring cage Q330-270 6-Pin Cylinder A23161-05* Non-locking spring cage Q300-271 Spring cage and spindle, outside, 6-pin A30910-060-00 cylinder *= Finish or Specify Finish on All Falcon • T-Series service manual • 47...

  • Page 48: Parts And Accessories

    Yale 1801, 5801 030917-001-30 030917-003-30 030917-005-30 Competitor keyway compatibility Falcon T-Series locks are furnished with Falcon’s standard “G” keyway cylinder unless otherwise specified. The following cylinders manufactured by competitors are acceptable. • Assa (65611 or 65661) 6-pin • Yale (1801) 6-pin - Bicentric not available •...

  • Page 49: Ic Cylinders

    030917-005-30 Competitor IC Compatibility Locksets with the standard Falcon interchangeable core option can also accept Schlage SFIC, Arrow (including Flex Core), Best (including PKS and Peaks), InstaKey, Kaba Peaks, Keymark and KSP cores. In addition, the following larger format interchangeable cores will work when lockset is so specified.

  • Page 50: Spindles

    • Corbin-Russwin 7-Pin IC A31526-002-00 • Yale IC A31527-001-00 • Sargent IC A31528-001-00 • Sargent 6-Pin Standard A31529-060-00 • Insert and Spindle A31638-000-00 • • ASSA IC A31643-001-00 • ASSA IC A31644-001-00 • 50 • Falcon • T-Series service manual...

  • Page 51: Spring Cage Replacement Kits

    Spring cage replacement kits Q330-270 Q330-271 locking spring cage non-locking spring cage Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to acheive approximately .015-.040 film thickness Falcon • T-Series service manual • 51...

  • Page 52: Levers

    Schlage Quantum 030744-002 Dane 030926-002 ASSA, Medeco, Yale 030927-002 Schlage 030928-002 Corbin Russwin 030930-002 Sargent Latitude Q330-433-LAT Schlage Longitude Q330-433-LON Schlage Quantum 030926-003 ASSA, Medeco, Yale 030927-003 Schlage 030928-003 Corbin Russwin 030930-003 Sargent 52 • Falcon • T-Series service manual...

  • Page 53: Latches

    ” Deadlatch, ” ” Backset Projection, 2 ” Projection, 2 ” Backset Backset A92331-000 A92331-00D ” Radius Corner Spring ” Radius Corner Latch, ” Projection, Deadlatch, ” ” Backset Projection, 2 ” Backset Falcon • T-Series service manual • 53...

  • Page 54: Other Accessories

    Strikes 005164-000 A05185-000 A05185-004 Q001-049 Q001-048 ANSI Strike Square Full Lip Square >\zn ” Radius Full Lip ” Corner Corner Corner Radius T-Strike Strike T-Strike Corner Strike Dust boxes K510-066-PLA 012191-003-70 Q001-059 54 • Falcon • T-Series service manual...

  • Page 55: Warranty

    TEN (10) YEARS from the date of manufacture with the exception of the products detailed in the table below. The terms and conditions of this new warranty apply to Falcon Door Hardware shipments made on or after November 1st, 2008.
  • Page 56 About Allegion Allegion (NYSE: ALLE) is a global pioneer in safety and security, with leading brands like CISA , Interflex , LCN , Schlage , SimonsVoss and Von Duprin ® ® ® ® ® ® Focusing on security around the door and adjacent areas, Allegion produces a range of solutions for homes, businesses, schools and other institutions.

This manual is also suitable for:

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