Falcon M Series Service Manual

Falcon M Series Service Manual

Extra heavy duty, grade 1 mortise lever and knob locks

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Summary of Contents for Falcon M Series

  • Page 3: Table Of Contents

    Falcon L-900 Series Mortise Trim ....8 Mortise Cylinders ........35-39 Falcon MM Series Mortise Trim ....9 Mortise, Rim and Cam Lock ....... 35 M Series Lever Trim Springs ....... 10 Cams ............. 36-37 LM12 Single Dummy Trim ......11 Cylinder Collars ........38-39 Lock Case Assemblies ......
  • Page 4: Introduction

    M-Series Service Manual Introduction This manual contains a complete listing of parts and assemblies for M-Series mortise locks manufactured by Falcon Lock Company. This edition lists components of M-Series locks manufactured after June, 2001. All lock case covers are labeled with dates to identify year of manufacture. Example: 12507 = the 125 day of 2007.
  • Page 5 M-Series Service Manual Introduction " " (24) Bevel " in 2" (3 in 51) 1 " " (32) (10) 1 " (32) " 1 " (16) (29) Cylinder cut-out " (19) 4" " (102) (18) 2 " (73) Turn Piece 2 "...
  • Page 6: Functions

    Functions M-Series Service Manual To order Falcon M Series locksets, please consult page 19 for ordering information and assistance. Indicates interchangeable core available. Catalog Number Prefi xes: Add the following prefi x for the appropriate trim style. MM (example: MM521) = Knob Trim LM (example: LM521) = Lever Trim Note: If a special function is required and not listed here, please contact the factory for assistance.
  • Page 7 M-Series Service Manual Functions Function ANSI A156.13, 2005 Page SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Deadlocking latch bolt by Deadlocking latch bolt by levers from either side levers from either side except when outer lever Classroom except when outer lever M441 is locked by key from Security Lock...
  • Page 8 Functions M-Series Service Manual Function ANSI A156.13, 2005 Page SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Latch bolt by knob/ lever. Inside knob/ Latch bolt by key. Outside lever free. Deadbolt by M641 Dormitory Lock knob/lever rigid. Deadbolt T-turn. Rotating knob/ by key.
  • Page 9: Replacement Parts For Early Lm Series Lever Trim

    Trim and Accessories M-Series Service Manual Replacement Parts for Early LM Series Lever Trim Inside Call Out Call Out Number Description Part Number Number Description Part Number Bushing 030067-000-50 Lever Return Spring, Green 030057-002-30 Hex Nut 030282-000-30 Lever Stop 030054-001-30 Inner Insert 030051-001-55 Lock Washer...
  • Page 10: Trim Assemblies

    Trim Assemblies M-Series Service Manual Falcon LM Series Mortise Trim Inside 30 or 31 26 22 Call Out Call Out Number Description Part Number Number Description Part Number Bushing 030067-000-50 Mortise Cylinder w/9894-1 Cam 985 w/9894-1 Collar 030059-000 * Outer Insert, Tapped...
  • Page 11: Falcon L-900 Series Mortise Trim

    M-Series Service Manual Falcon L-900 Series Mortise Trim Inside Inside Inside Inside Call Out Number Description Part Number Mortise Cylinder w/9894-1 985 w/9894-1 Screw, 6 x 1/2 FHSMS 002073-000 * Spring Washer, Cylinder 008789-001-60 T-Turn Assy, Sectional A20336-000 * M911 Classroom Thumbturn 973 (RH) 974 (LH)
  • Page 12: Falcon Mm Series Mortise Trim

    M-Series Service Manual Trim Assemblies Falcon MM Series Mortise Trim 28 or 29 Call Out Call Out Number Description Part Number Number Description Part Number Bushing 030067-000-50 Outer Knob Assy, Hana Napa A30074-05H * Collar 030059-000 * Outer Washer 030205-002-50...
  • Page 13: M Series Lever Trim Springs

    M-Series Service Manual Trim Accessories M-Series Lever Trim Springs 030057-002-30 Yellow Color (.052 Thick Wire) Replacement for Green Springs Used on: Avalon All Materials Dane All Materials Quantum All Materials Sutro All Materials First used in July 1995...
  • Page 14: Lm12 Single Dummy Trim

    Lock Functions and Accessories M-Series Service Manual LM12 Single Dummy Trim Parts List - LM12 AG Call Out Call Out Number Description Part Number Number Description Part Number Bushing 030067-000-50 Lever Assembly, Avalon** A30202-00A * Collar 030059-000 * Lock Washer 030284-000-60 Hex Nut 030282-000-30...
  • Page 15: Lock Case Assemblies

    Lock Case Assemblies M-Series Service Manual M101 Passage Latchset A20800-000-626 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A20800-30F * Locking Unit M101 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Latch Bolt Assy A20639-004-626...
  • Page 16: M161 Connecting Room/Exit Latch

    Lock Case Assemblies M-Series Service Manual M161 Connecting Room/Exit Latch A30842-000-626 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A30842-30F* Locking Unit M161 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Latch Bolt Assy A20639-004-626...
  • Page 17: M301 Privacy Lock

    Lock Case Assemblies M-Series Service Manual M301 Privacy Lock A20806-000-XXX RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A20806-000-626 Locking Unit M301 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Screw 8-32 x 1/4 (2) K110-020 Case Assy...
  • Page 18: M311 Privacy Lock

    Lock Case Assemblies M-Series Service Manual M311 Privacy Lock A21841-000-626 RIGHT HAND SHOWN Parts List - A21863-30F * Locking Unit M311 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Hub, T-Turn 020652-001-30 Arm, Upper Retract 020633-000-30 Latch Bolt Assy...
  • Page 19: M321 Privacy Lock

    Lock Case Assemblies M-Series Service Manual M321 Privacy Lock A30539-000-626 RIGHT HAND SHOWN Parts List - A30539-30F * Locking Unit M321 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Screw 8-32 x 1/4 (2) K110-020 Case Assy, Not Tapped A30544-000-00...
  • Page 20: Store Door Lock/Entry/Offi Ce Lock

    Lock Case Assemblies M-Series Service Manual M371 Store Door Lock M541 Entry/Offi ce Lock A20809-000-626 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A20809-000-626 Locking Unit M371/541 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Retainer Assy, Cyl...
  • Page 21: M381/M441/M561 Entry/Restroom Lock/Classroom Security/Classroom Lock

    Lock Case Assemblies M-Series Service Manual M381 Entry/Restroom Lock M441 Classroom Security M561 Classroom Lock A30812-000-626 RIGHT HAND SHOWN Parts List - A30812-30F * Locking Unit M381/561 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Blocker Release 020491-000-30 Retainer Assy, Cyl A21209-000-00...
  • Page 22: M411 Asylum Lock

    Lock Case Assemblies M-Series Service Manual M411 Asylum Lock A30815-000-626 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A30815-30F * Locking Unit M411 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Blocker Release 020491-000-30 Retainer Assy.
  • Page 23: Dormitory Lock

    Lock Case Assemblies M-Series Service Manual M431 Classroom Security and Deadbolt M571 Dormitory Lock A20827-000-626 RIGHT HAND SHOWN Parts List - A20827-000-626 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Retainer Assy, Cyl A21209-000-00 Case Assy A20588-001-00...
  • Page 24: Hotel/Motel Lock/Dormitory Lock/Privacy Lock W/ Cylinder

    Lock Case Assemblies M-Series Service Manual M451 Hotel/Motel Lock M641 Dormitory Lock M711 Privacy Lock w/Cyl A30836-000-626 RIGHT HAND SHOWN Parts List - A30836-30F * Locking Unit M451/631/641/711 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Lever...
  • Page 25: M521 Entry/Offi Ce Lock

    Lock Case Assemblies M-Series Service Manual M521 Entry/Offi ce Lock A30824-000-626 RIGHT HAND SHOWN Parts List - A30824-30F * Locking Unit M521 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Blocker Release 020491-000-30 Latch Bolt Assy A20639-004-626 Arm, Lower Retract 021185-000-30...
  • Page 26: M531 Apartment Lock

    Lock Case Assemblies M-Series Service Manual M531 Apartment Lock A21019-001-626 RIGHT HAND SHOWN Parts List - A21308-30F * Locking Unit M361/531 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Lever 020575-000-30 Bar, Deadlocking 020579-000-630 Lever &...
  • Page 27: M581 Storeroom/Exit Lock

    Lock Case Assemblies M-Series Service Manual M581 Storeroom/Exit Lock A30830-000-626 RIGHT HAND SHOWN Parts List - A30830-30F * Locking Unit M581 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Blocker Release 020491-000-30 Lever 020575-000-30 Arm, Lower Retract 021185-000-30 Retainer Assy, Cyl A21209-000-00...
  • Page 28: M621 Front Door Lock

    Lock Case Assemblies M-Series Service Manual M621 Front Door Lock A30821-000-626 RIGHT HAND SHOWN Parts List - A30821-30F * Locking Unit M621 Call Out Call Out Number Description Part Number Number Description Part Number Arm, Lower Retract 020645-000-30 Latch Bolt Assy A20639-004-626 Button Assy, Locking A20958-000-626...
  • Page 29: M851

    Lock Case Assemblies M-Series Service Manual M851 Lock Axxxxx See Page 31 Parts List - Axxxx * Locking Unit M851 Call Out Call Out Number Description Part Number Number Description Part Number Heyco Strain Relief 08-06-02 24V DC Solenoid Ass’y 315-158-01 12V DC Solenoid Ass’y 315-158-02...
  • Page 30: M881

    Lock Case Assemblies M-Series Service Manual M881 Lock Axxxxx See Page 31 Parts List - Axxxx * Locking Unit M881 Call Out Call Out Number Description Part Number Number Description Part Number Heyco Strain Relief 08-06-02 24V DC Solenoid Ass’y 315-158-01 12V DC Solenoid Ass’y 315-158-02...
  • Page 31: M911/921/931/941 Deadbolt

    Lock Case Assemblies M-Series Service Manual M911/921/931/941 Deadbolt A20839-000-626 Parts List - A20839-30F * Locking Unit Deadbolt Call Out Call Out Number Description Part Number Number Description Part Number Case Assy A20591-000-00 Hub, T-Turn 020652-001-30 Cover 020854-000-30 Retainer Assy, Cyl A21209-000-00 Deadbolt 1”...
  • Page 32: Lock Functions And Accessories

    Lock Functions and Accessories M-Series Service Manual Mortise Locking Units FUNCTION W/ FACEPLATE FACEPLATE A20800-3xx-* 020100-000-* A30842-3xx* 020099-01U-* A20806-3xx-* 020109-000-* A21863-3xx-* 020109-000-* A30539-3xx-* 020100-000-* A21308-3xx-* 020576-01U-* 371/541 A20809-3xx-* 020109-000-* 381/441/561 A30812-3xx-* 020099-01U-* A30815-3xx-* 020099-01U-* 451/641/711 A30836-3xx-* 014548-01U-* A30824-3xx-* 020098-01U-* 431/571 A20827-3xx-* 020109-000-* A30830-3xx-*...
  • Page 33: 030173-004 Screws

    Lock Functions and Accessories M-Series Service Manual Electrifi ed Mortise Chassis - Maxim W/ 030173-004-* Screws FUNCTION W/ FACEPLATE FACEPLATE W/O FACEPLATE M851 Fail Safe 12 VAC/DC A38816-1SA-* 020099-01U-* A38812-1SA-626 M851 Fail Safe 24 VAC/DC A38816-2SA-* 020099-01U-* A38812-2SA-626 Made from A30812-000-626 M881 Fail Secure 12 VAC/DC A38816-1SE-*...
  • Page 34: Levers

    Lock Functions and Accessories M-Series Service Manual Levers Inside Outside Outer Inner Dane 021280-000 A30202-00D Avalon 030029-000 A30202-00A Quantum 030140-000 A30202-00Q Sutro 030526-000 A30202-00S For Knurled Lever identify as Roses 0.371” Gala 030052-000 2.442” dia. 0.885” dia. hole...
  • Page 35: Escutcheons

    Lock Functions and Accessories M-Series Service Manual Escutcheons 030066-001 030066-003 030066-005 030066-008 030066-009 030066-010 030066-011 030066-012 030066-013 Lock Case Assemblies Description (Part Number) Napa Passage • • • • • • • • (030066-001) Napa T-Turn Prep • • • •...
  • Page 36: Strikes

    Lock Functions and Accessories M-Series Service Manual Strikes LH A21316-0xx LH A21315-0xx RH A21316-0xx RH A21315-0xx 020569-000 020568-000 020317-000 Standard Strikes Optional Strikes Strikes Sold Separate (Lip Length) (Lip Length) (Lip Length) Description Strike for latchbolt only M101, 161, 321, 381, •...
  • Page 37: Armored Fronts/Faceplates/Sclops

    M-Series Service Manual Armor Fronts/Faceplates/Sclops Part Number Description Part Number Description M431 M301 M451 M311 014548-01U M631 M371 020109-000 M641 M541 M711 M571 M911 M921 020098-01U 020432-000 M521 M931 M941 M381 M411 M441 020576-01U 020099-01U M561 M531 M581 M851 M881 M101 020100-000 030281-00U...
  • Page 38: Mortise Cylinders

    M-Series Service Manual Mortise Cylinders Mortise, Rim and Cam Lock for Standard Cylinders Mortise Cylinder Keyed Mortise Cylinders 900 Series Cylinders are Catalog furnished with #4 straight Length Pins Application Number cam and 250 Series with #1 cloverleaf cam unless 1-1/8”...
  • Page 39: Cams

    Lock Part Number For Cylinder Number Falcon A09894-001-00 Falcon, Ilco, Lori, Schlage A09894-002-00 Arrow, Sargent & Yale Falcon M Series deadbolt functions A09894-003-00 Corbin Russwin A12667-007-00 Falcon I/C 1, 2, 3 Falcon M Series non-deadbolt A09897-000-00 Conventional I/C functions. Most old black cast iron...
  • Page 40 Mortise Cylinders M-Series Service Manual Ref. Lock Part Number For Cylinder Number Other Manufacturers Adams Rite MS, 4500 and 4700 A09899-000-00 Conventional Series A12667-001-00* 1, 2, 3 A09898-000-00 Conventional Adams Rite 4070 deadlock A12667-002-00 Arrow, Corbin Russwin ML2200 A20069-000-00 Conventional except ML2255 and ML2242 A12667-001-00 Other Manufacturers...
  • Page 41: Cylinder Collars

    M-Series Service Manual Mortise Cylinders Cylinder Collars Standard Collars for Cylinders Ordered Separately Length Cylinder Non-AR Cams AR Cam 1” 984D A08794-000 1-1/8” 250, 965, 966, 973, 974, 985 Series A08794-000 008876-002 1-1/4” 251, 986 Series A08794-001 008876-003 1-3/8” 252, 253, 987, C987, C997 A08794-002 008876-004 Longer...
  • Page 42 Mortise Cylinders M-Series Service Manual Trim Rings & Collars Dim. A Dim. B Part No. 3/32” 9/32” A08790-000 7/32” 13/32” A08790-001 11/32” 17/32” A08790-002 15/32” 21/32” A08790-003 43/64” 55/64” A08790-004 3/32” 9/32” A08794-000 7/32” 13/32” A08794-001 11/32” 17/32” A08794-002 Wave washer included. 15/32”...
  • Page 43: Instructions

    Instructions M-Series Service Manual Reversing Hand of Falcon M-Series Mortise Locks If it is necessary to reverse the hand of a Falcon M-Series Mortise lock, it is quickly and easily accomplished by the following steps. Note: If the lock has a deadbolt, it must be in the retracted position Cylinder when reversing hand.
  • Page 44: Re-Handing Instructions For Lock Trim

    Instructions M-Series Service Manual Re-Handing Instructions for Falcon M-Series Lock Trim Example shown is right hand being changed to left hand. Reverse sequence to change from left to right hand. Note: Inside trim is always opposite the outside trim. Holding lever as shown,...
  • Page 45: Lock Re-Handing Guide

    Instructions M-Series Service Manual Falcon Mortise Lock Re-Handing Guide Reverse hubs, latchbolt, and Trim Reverse hubs, latchbolt, and Trim...
  • Page 46 M-Series Service Manual...
  • Page 47 M-Series Service Manual...
  • Page 48 www.falcon.ingersollrand.com...

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