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SMAR FY302 Installation, Operation And Maintanance Manual

Foundation series 302 of field devices
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Summary of Contents for SMAR FY302

  • Page 1 Foundation Fieldbus www.esma-rt.ru...
  • Page 2 Specifications and information are subject to change without notice. Up-to-date address information is available on our website. web: www. esma-rt.ru...
  • Page 3 • Standardized interfaces among the devices that facilitate interoperability; • Application modeling using functional blocks language. This manual presents details of fieldbus installation, besides common configuration points of Smar. ™ fieldbus devices. series 302 F OUNDATION Whenever possible, consult standards, physical regulations, as well as the safety practices of each area.
  • Page 4 GENERAL - Installation, Operation and Maintenance Manual ATENTION This Manual is compatible with version 3.XX, where 3 denote software version and XX software release. The indication 3.XX means that this manual is compatible with any release of Series 302 field devices with software version 3.

  • Page 5: Table Of Contents

    CALIBRATION................................. 3.16 SECTION 4 - MAINTENANCE ........................4.1 GENERAL.................................. 4.1 TROUBLESHOOTING ................................4.1 PROCEDIMENTO DE INICIALIZAÇÃO DE FÁBRICA (FACTORY INIT) ..............4.2 RETURNING SMAR PRODUCTS AND/OR MATERIALS..................4.3 SECTION 5 - UNITS CODES ........................5.1 APPENDIX A – SMAR WARRANTY CERTIFICATE ................. A.1...
  • Page 6 GENERAL - Installation, Operation and Maintenance Manual...

  • Page 7: Section 1 - Installation

    Section 1 INSTALLATION Network Wiring Access the wiring block by removing the Electrical Connection Cover. This cover can be locked closed by the cover locking screw; to release the cover, rotate the locking screw clockwise. (See Figure 1.1). Figure 1.1 - Housing Adjusting Screw and Cover Lock NOTE The covers should be closed by hand completely, until the O’Ring is tight.

  • Page 8: Foundation Fieldbus Physical Medium, Cabling And Installation

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual The Series 302 devices are protected against reverse polarity, and can withstand up to 35 VDC without damage. The Figure 1.3 show as to connect a device in a fieldbus network. Figure 1.3 –...

  • Page 9: Foundation Fieldbus Hse Network

    50 Ω, resulting in a modulated voltage of 0.75 Vpp to 1 Vpp overlapping the bus voltage (9 – 32 Vdc). Both the current and the operation minimum voltage can vary according to the manufacturer or device model (consult the respective manual). For Smar devices, each fieldbus device consumes about 12 mA. Foundation Fieldbus HSE Network This network is based on the same Ethernet physical layer.

  • Page 10: General Notions Of Installation For The H1 Network

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Summary of characteristics H1 and HSE Networks The Table 1.1 show a summary of characteristics presents in H1 and HSE networks. Baud Rate 31.25 Kbits/s 10 Mbit/s or 100 Mbit/s Distance (segment) 1.900 m 100 m...
  • Page 11 Installation Table 1.2 presents in detail the specifications of the several cables at 25 ºC. It is worth to remind that most of the cable manufacturers recommend the operation temperature between -40 ºC and +60 ºC. It is necessary to verify the critical points of temperature through where the cabling passes and if the cable supports it.
  • Page 12 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual In relation to the spurs be attentive to the lengths of the same. The amount of devices, < including repeaters, if any, should comply with the Table 1.3. In classified areas the maximum spur is 30 m. Length Total H1 Considering the...
  • Page 13 Installation H1 Network Terminators Two bus terminators should be connected to the H1 network, being one in the PSI output and the other in the last device (usually the most distant from the PSI), depending on the adopted topology. If in the cabling distribution there is a junction box in the end of the main trunk with several spurs, the field terminator should be placed in this point, to facilitate the maintenance when removing devices.
  • Page 14 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Following, the real waves forms related to the three cases mentioned on Figure 1.7. Figure 1.8 –Wave form without Active BT Figure 1.9 –Wave form with more than 2 Active BTs Figure 1.10 –Wave form with Correct BT...
  • Page 15 Smar makes the DF52 power supply that meets these characteristics. In terms of power supply signal, consider as acceptable values in practice: •...
  • Page 16 (Figure 1.12). Smar offers the RP302 repeater, as well as the DF47 model that works both as repeater and intrinsic safety barrier.
  • Page 17 Installation Figure 1.13 - Field Network with Derivation Box Figure 1.14 –Field Network with Derivation Box The FISCO Concept Intallation The FISCO model (Fieldbus Intrinsically Safe Concept) has the following characteristics: a) There is only one active element - the power supply - in the field bus, located in the non-classified area;...
  • Page 18 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual The FISCO concept was optimized so that a larger number of field devices is allowed according to the bus length, taking into account the cable variation characteristics (R', L',C ') and terminators that assist categories and groups of gases with a simple evaluation of the installation involving intrinsic safety.
  • Page 19 Installation Figure 1.15 – Effective Distance in a Cable Distribution Topologies In relation to topology, there are the following models: Star or Tree, Bus and Point-to-point (Figure 1.16). In practice, there is usually a mixed topology. Figure 1.16 – Examples to the Fieldbus Topology Shield and Grounding When considering shielding and grounding in field bus, the following should be taken into account: Electromagnetic compatibility;...
  • Page 20 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual According to the IEC61158-2, to ground means to be permanently connected to the ground through sufficiently low impedance and with enough conduction capacity to prevent any voltage to cause damages to equipments or people. Voltage lines with 0 V should be connected to the ground and be galvanically isolated from the bus.
  • Page 21 Installation Figure 1.19 – Capacitive Grounding IEC61158-2 recommends the complete isolation. This method is used mainly in the United States and in England. In this case, the shield is isolated from all the grounds, except the negative ground of the power supply or of the intrinsic safety barrier on the safe side. The shield has continuity from the PSI output, through the junction and distribution boxes and reaches the equipments.
  • Page 22 (type A cable loop resistance: 44 O/km), the drained current, of the area classification, besides the FDE current (usually 0 mA, depending on the manufacturer). The total segment current should be smaller than the one drained by the power supply. Smar devices consume 12 mA.
  • Page 23 Installation − Where: : Power supply output voltage; : Loop resistance (Type A cable, R = 44 Ω/km); : H1 Bus total length; : Voltage in the terminal block of the H1 devices most distant from the PSI. 〉 Being .
  • Page 24 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual It should be considered as intrinsic safety barrier the quantity of devices, the amount of cables and the capacitance and inductance limit values for the Ex I installation. Table 1.6 presents a brief comparison between the FISCO and FNICO models and the entity model. FISCO Entity Model FNICO...
  • Page 25 Installation Figure 1.21 –Power Supply Redundancy b) Double active power supplies and impedance, in case of a cabling break for: See Figure 1.22 • Guaranteed power supply; • Non-guaranteed Integral communication; • Guaranteed failure position. Figure 1.22 – Double power supplies and PSI 1.19...
  • Page 26 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual 1.20...

  • Page 27: Section 2 - Operation

    Section 2 OPERATION The Series 302 devices have an optional digital LCD display that works as a local operator interface for basic factory pre-programmed functions or for personalized user functions through the host system remote tool in the engineering and/or maintenance station. To accomplish these configurations through local adjustment, use the SD-1 magnetic tool for local adjustment.

  • Page 28: Indication Operation

    Basic details of the Syscon Use Introduction Syscon is the software tool that configures, maintains and operates the newest SMAR product line and communicates with the comprehensive new series of controllers. These controllers are all connected to the High Speed Ethernet providing field network connections to well-known fieldbus protocol.

  • Page 29: Communication

    The plant control configuration is now managed by a unique tool, the Studio302, which integrates all applications included in the Smar’s SYSTEM302 Enterprise Automation System and incorporates Windows-based Users and Groups to provide a multi-user environment. Now the Syscon project files have controlled access defined for each professional operating the plant and a precise register of the history of modifications to guarantee the integrity of the project configuration data.

  • Page 30: Block List

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Active LAS Bridge. Bridge set to assume the LAS function when the active LAS stop communicating. Active LAS field device. Field device set to assume the LAS function when the active LAS stop communicating.

  • Page 31: Using The Assetview Asset Manager

    Each device has a standard Web page layout. Each device installed in the plant has a page where the user can calibrate, configure, detect, diagnose or reconcile the device configuration. Navigate the topology tree and click on a device icon to view its page. Figure 2.7 shows the FY302 page with the FY-302-AV01 tag.

  • Page 32: Diagnostics

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Diagnostics Simple diagnostics are displayed to the user. Comprehensive tests can be done from time to time using several charts to check the condition of the field device. Because of the diagnostic it is possible to first remotely check the device if there really is a failure before going into the field.

  • Page 33: Section 3 - Local Adjustment Setting

    In this system, the equipment addressing is made with the same physical tag. The steps described below are based on the Smar – Syscon system configurator 6.1 Version. Importantly, these settings may vary with each manufacturer.

  • Page 34: Creating A Device From A Template

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Figure 3.2 - Advanced Options Click Ok to add the device to the configuration. OBSERVATION If the Default Template file is not found, Syscon will automatically create the Resource and Transducer Blocks for the selected device.

  • Page 35: Changing The Device Attributes

    Configuration Figure 3.4 - Selecting a Model Instrument The Tag Table will open, showing the list with block and device tags based on the preferences settings and the old tags used in the template file. To edit a tag, right-click the block or device icon at the New Tag column and click Rename.

  • Page 36: Master Backup Device

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual NOTE When the Syscon is in on-line mode, the Device Selection dialog box displays the devices that have not been instantiated in the project. If the user selects Unspecified in the Device Tag list and apply this tag to the instrument, the Syscon will automatically generate a new tag for the standard instrument, based on the preferences settings.

  • Page 37: Deleting Devices

    Configuration Figure 3.8 - Configuring the Link Master Device When the Syscon is working online, open the device menu and select Change Class BOF. Click Yes to confirm the change and Syscon will display a message requesting that the instrument is rebooted. A message box will inform that it is necessary to reinitialize the device.

  • Page 38: Ordering Devices

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Ordering Devices Select a device icon and drag it over the other device icon. The selected device will be placed above the other device in the configuration tree. Figure 3.11 - Fixing the window Fieldbus Instruments The window Fieldbus will be as in the Figure 3.12: Figure 3.12 –...
  • Page 39 Configuration Figure 3.14 - Device Exchange Dialog Box You can change the Manufacturer, the Device Type and the Device Revision attributes. Edit the attributes and click Ok. Syscon will compare the new device capabilities with the previous device capabilities and display the incompatibilities at the Device Exchange Deviations dialog box.
  • Page 40 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Click this button to refresh the information on the dialog box. Click this button to expand all nodes. Click this button to collapse all nodes. Click this button to accept the changes and close the Deviations dialog box. Click this button to cancel the Exchange procedure and close the Deviations dialog box.

  • Page 41: Function Blocks

    Configuration Figure 3.17 - Compatibility Dialog Box The panel on the left indicates the blocks that are not compatible with the new device. For each block not compatible, click its icon and the panel on the right will show the types of the compatible blocks.

  • Page 42: Display Transducer

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Display Transducer The 302 series devices can be equipped with an LCD display. In the normal monitoring mode, the system may show a variable. The display transducer block can be configured by the Syscon. In the example below, the LD302 has four blocks instantiated: analog input block, display and Transducer and Resource blocks.

  • Page 43: Local Programming Tree

    Configuration Specifies the block tag where the A group of desired parameter is parameters must parameter. be set to show and/or act on a given parameter in Relative index to the local selected adjustment. parameter This mnemonic characterizes the parameter that appears on the display Type of access: monitoring and...

  • Page 44: Display Configuration Using Syscon

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Display Configuration Using Syscon The user must determine and set up the values described in the table below, for each selected parameter. This value indicates that default parameter index 14 and the sub-index 2 transducer block –...
  • Page 45 Configuration These settings are required to set a parameter on the LCD display. Figure 3.22 – Display Block Parameter Adjustment After the first firmware download, the display block will adjust the tags of functional blocks with default values. Figure 3.23 – Display Block Parameter Adjustment 3.13...

  • Page 46: Using Local Adjustment

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual To validate and update the new of the display block configuration select "Update Display” Figure 3.24 – Display Block Parameter Adjustment Using Local Adjustment To enable this function, the equipment must have the digital display. The equipment has two holes located under the identification tag, and the magnetic sensors are activated via magnetic tool.

  • Page 47: Local Adjustment Methodology

    Configuration Local Adjustment Methodology Enter the local adjustment by inserting the magnetic tool in the ZERO hole. Wait until the "MD" flag appears on the LCD. Then insert the magnetic tool twice in the SPAN hole The message "LOC ADJ" will appear. Next, insert the magnetic tool in the ZERO hole. Leaving the tool in the ZERO hole, browse through the items in the menu.

  • Page 48: How To Configure A Transducer Block

    Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual The default values for the local adjustment are trim parameters, transducer block output or input and Tag identifying the block. How to Configure a Transducer Block Each time you select a field device on the configuration tool, automatically you can see the transducer block as it appears on screen.

  • Page 49: Section 4 - Maintenance

    Section 4 MAINTENANCE General SMAR Series 302 devices are extensively tested and inspected before delivery to the end user. Nevertheless, during their design and development, consideration was given to the possibility of repairs being made by the end user, if necessary.
  • Page 50 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual COMMUNICATION ERRORS Installation problems, non-configuration or other main causes of communication errors: • Loose connections • Badly installed terminator, without endpoint. • Very low or unstable power supply; • Very long spurs or excessive spurs; •...

  • Page 51: Returning Smar Products And/Or Materials

    If it becomes necessary to return the transmitter and/or configurator to Smar, simply contact our office, informing the defective instrument's serial number, and return it to our factory. In order to...
  • Page 52 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual...
  • Page 53 Section 5 UNITS CODES Value Unit Description Equivalence 1000 Kelvin ΔT = 1°C is equal to 1001 °C degree Celsius ΔT = 1K 1002 °F degree Fahrenheit 1003 °R degree Rankine 1004 radian 1 r = 1 m/m = 1 1005 °...
  • Page 54 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence 1047 quart quart 1048 gallon US gallon 1049 ImpGal Imperial gallon 1050 bushel bushel 1051 barrel 1 bbl = 42 US gallons 1052 bbl (liq) barrel liquid 1 liquid bbl = 31.5 US gallons 1053 standard cubic foot...
  • Page 55 Units Value Unit Description Equivalence 1098 Mg/m megagrams per cubic meter 1099 kg/dm kilograms per decimeter 1100 g/cm grams per cubic centimeter 1101 grams per cubic meter 1102 metric tons per cubic meter 1103 kg/L kilograms per liter 1104 g/ml grams per milliliter 1105 grams per liter...
  • Page 56 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence 1149 mmH2O millimeters of water 1150 mmH2O (4°C) millimeters of water at 4°C 1151 mmH2O (68°F) millimeters of water at 68°F 1152 ftH2O feet of water 1153 ftH2O (4°C) feet of water at 4°C...
  • Page 57 Units Value Unit Description Equivalence 1200 W/(m watt per square meter kelvin 1201 -K/W square meter kelvin per watt 1202 joule per kelvin 1203 kJ/K kilojoule per kelvin 1204 J/(kg-K) joule per kilogram kelvin 1205 kJ/(kg-K) kilojoule per kilogram kelvin 1206 J/kg joule per kilogram...
  • Page 58 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence μF/m 1251 microfarad per meter 1252 nF/m nanofarad per meter 1253 pF/m picofarad per meter 1254 coulomb meter 1255 ampere per square meter 1256 MA/m megampere per square meter 1257 A/cm ampere per square centimeter...
  • Page 59 Units Value Unit Description Equivalence 1302 mS/cm millisiemens per centimeter μS/mm 1303 micorsiemens per millimeter 1304 per henry 1305 steradian 1 sr = 1 m 1306 W/sr watt per steradian 1307 W/(sr-m watt per steradian square meter 1308 W/(m watt per square meter 1309 lumen 1 lm = 1 cd-sr...
  • Page 60 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence 1353 liter per hour 1354 liter per day 1355 ML/d megaliter per day 1356 cubic feet per second 1357 cubic feet per minute 1358 cubic feet per hour 1359 cubic feet per day 1360...
  • Page 61 Units Value Unit Description Equivalence 1404 kilobequerel 1405 Bq/kg becquerel per kilogram 1406 kBq/kg kilobecquerel per kilogram 1407 MBq/kg megabecquerel per kilogram 1408 gray 1 Gy = 1 J/kg 1409 milligray 1410 1 rad = 10 1411 sievert 1 Sv = 1 J/kg 1412 millisievert 1413...
  • Page 62 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence 1455 Mgal/min mega US gallon per minute μgal/h 1456 micro US gallon per hour 1457 mgal/h milli US gallon per hour 1458 kgal/h kilo US gallon per hour 1459 Mgal/h mega US gallon per hour...
  • Page 63 Units Value Unit Description Equivalence 1506 cubic megameter per hour μm 1507 cubic micrometer per day 1508 cubic millimeter per day 1509 cubic kilometer per day 1510 cubic megameter per day 1511 cubic centimeter per second 1512 /min cubic centimeter per minute 1513 cubic centimeter per hour 1514...
  • Page 64 Series 302 FIELDBUS FOUNDATION – Installation, Operation and Maintenance Manual Value Unit Description Equivalence 1557 Gew% 1558 mg/l Milli gramm per liter μg/l 1559 Micro gramm per Liter 1560 %Sät 1561 1562 %vol Volume percent 1563 ml/min Milli liter per minute 1564 mg/dm Milli gramm per cubic deci meter...

  • Page 65: Appendix A - Smar Warranty Certificate

    Appendix A SMAR WARRANTY CERTIFICATE SMAR guarantees its products for a period of 24 (twenty four) months, starting on the day of issuance of the invoice. The guarantee is valid regardless of the day that the product was installed. SMAR products are guaranteed against any defect originating from manufacturing, mounting,...
  • Page 66 13. It is the customer’s responsibility to clean and decontaminate products and accessories prior to shipping them for repair, and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions. It is the customer’s responsibility to tell SMAR and its dealer when the product was utilized in applications that contaminate the equipment with harmful products during its handling and repair.

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