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SMAR FY301 Instruction, Operations & Maintenance Manual

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OPERATION, MAINTENANCE
AND INSTRUCTION MANUAL
Smart Valve Positioner
JUN / 16
FY301
VERSION 3
F Y 3 0 1 M E

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  • Page 1 OPERATION, MAINTENANCE AND INSTRUCTION MANUAL Smart Valve Positioner JUN / 16 FY301 VERSION 3 F Y 3 0 1 M E...
  • Page 2 Specifications and information are subject to change without notice. Up-to-date address information is available on our website. web: www.smar.com/contactus.asp...
  • Page 3 " INTRODUCTION The FY301 is a smart valve positioner for Single (spring return) or Double acting Linear motion type control valves e.g. Globe, Gate, Diaphragm, Pinch or Clamp and Rotary motion type control valves e.g. Ball, Butterfly or Plug with pneumatic type actuators e.g. Diaphragm, Piston, Vane, or Bellows. It is based on a field-proven piezo flapper and non-contacting Hall-effect position sensor that provides reliable operation and high performance.
  • Page 4 Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures,...

  • Page 5: Table Of Contents

    Vcdng"qh"Eqpvgpvu" " TABLE OF CONTENTS UGEVKQP"3"/"KPUVCNNCVKQP"000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000"303 GENERAL ..................................1.1 MOUNTING .................................. 1.1 PNEUMATIC CONNECTIONS ............................. 1.4 DIMENSIONAL DRAWING............................1.6 ELECTRONIC HOUSING ROTATING ......................... 1.7 ELECTRIC WIRING ..............................1.8 AIR SUPPLY REQUIREMENTS ..........................1.11 RECOMMENDATIONS FOR INSTRUMENT AIR SUPPLY SYSTEM ............... 1.11 RECOMMENDATIONS FOR MOUNTING APPROVED EQUIPMENTS WITH THE IP 66 W CERTIFICATIONS (USE IN SALINE ATMOSPHERES) ............................
  • Page 6 H[523"/"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" " DISASSEMBLY PROCEDURE ............................ 5.4 RESTRICTION CLEANING PROCEDURE ........................5.6 CHANGE OF THE FILTER ELEMENTS ........................5.7 EXHAUSTS PORTS ..............................5.7 ELECTRONIC CIRCUIT ............................... 5.8 PACKAGE CONTENT ..............................5.8 EXPLODED VIEW ................................ 5.9 ACCESSORIES ................................5.10 SPARE PARTS LIST ..............................5.10 DETAILED CODE WHEN ORDERING OF SPARE PARTS ..................
  • Page 7 Kpuvcnncvkqp"Hnqyejctv" " Kpuvcnncvkqp"Hnqyejctv" Start Verify, before installation, the package content. (Section 5) Proceed with field installation. (Section 1) Install the valve and the actuator. (Section 1) Check valve conditions: apply pressure in the actuator and verify if the valve Is the stem travels from 0 to 100%.
  • Page 8 H[523"/"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" " XKKK"...

  • Page 9: General

    Mounting The FY301 mounting depends on the type of actuator, its actions, single (with spring return) or double, and the movement characteristic (linear or rotary). It requires two mounting brackets: one for the magnet and another for the positioner. Smar supplies both according to the specified ordering code (see Page 6.4 for mounting bracket ordering code)
  • Page 10 FY301 – Operation, Maintenance and Instructions Manual Rotary Movement Install the magnet on the valve stem using the its proper bracket, according to the Figure 1.1. ROTATY ROTATY POSITIONER MAGNETY MAGNET BRACKET BRACKET M6x1 SCREWS VALVE STEM POSITIONER (4 PLACES) Figure 1.1 –...
  • Page 11 Installation NOTE Make sure that the arrow engraved on the magnet coincides with the arrow engraved on the positioner when the valve is in mid travel. When mounting the magnet, be sure that: There is no at trict between the internal magnet face and t he position sensor salience during the travel (rotary or linear), through the magnet.

  • Page 12: Pneumatic Connections

    The two pneumatic outputs, marked as “OUT1” and “OUT2”, work in opposite directions to open or close the valve. IMPORTANT If a failure occurs on the FY301, such as power loss (4-20 mA input signal), the output marked OUT1 goes to zero pressure and the output marked OUT2 goes to the air supply pressure value.
  • Page 13 The FY301 has five protected exhaust orifices with filters. Do not block any of these exhaust, as the air must circulate freely through them. If painting the positioner block, remove the filters before, to prevent them from being obstructed by paint.

  • Page 14: Dimensional Drawing

    FY301 – Operation, Maintenance and Instructions Manual Dimensional Drawing All dimensions are in mm (in) VALVE POSITIONER Leave, at least, a 150mm (5.8 in) space, for zero and span adjustments with the magnetic tool. (3.27) (4.45) SOCKET SET PLUG ELECTRICAL...

  • Page 15: Electronic Housing Rotating

    Installation REMOTE HALL SENSOR Figure 1.5 – FY301 Dimensional Drawing Electronic Housing Rotating The electronic housing can be rotated in order to offer a better to position the digital display and/or better access to the field connections. To rotate it, release the housing rotation set screw. See figure 1.6.

  • Page 16: Electric Wiring

    Then, tighten more 1/3 turn (120°) to guarantee the sealing. Lock the covers using the locking bolts. Conduit threads should be sealed by means of code-approved sealing methods. Explosion proof, non-incendive and intrinsic safety certification are standards for FY301. For a complete list of available certificates, please consult http://www.smar.com.
  • Page 17 Use of twisted pair (22 AWG or greater than) cables is recommended. Avoid routing signal wiring close to power cables or switching equipment. The FY301 is protected against reverse polarity, and can withstand up to 50 mA and power supply of ± 60 Vdc without damage.
  • Page 18 1.100 Ohms. Therefore, the analog output should be capable to handle a voltage drop of 22 Volts. Connection of the FY301 in multidrop configuration should be d one as in figure 1.12. Note that a maximum of two positioners can be connected on the same line and that they should be connected in series.

  • Page 19: Air Supply Requirements

    Installation Air Supply Requirements Before the air supply is connected to the positioner, we recommend the hose is opened freely for 2 to 3 minutes to allow any contamination to be blown out. Direct the air jet into a large paper towel to trap any water, oil, or other foreign materials.

  • Page 20: Recommendations For Mounting Approved Equipments With The Ip 66 W Certifications (Use In Saline Atmospheres)

    The instrument modification or replacement parts supplied by other than authorized representative of Smar is prohibited and will void the certification. Rotary and Linear Magnet Magnet models are linear and rotary, for utilization on linear and rotary actuators.

  • Page 21: Magnet Centralizer Device

    Installation Magnet Centralizer Device NOTE NOTE Centralizer device of linear magnet is used for all type of Centralizer device of linear magnet is used only for linear bracket. universal rotary bracket. Figure 1.17 - Centralizer device of rotary magnet Figure 1.16 – Centralizer device of linear magnet Remote Hall Sensor The remote Hall magnetic sensor is an accessory recommended for high temperature and extreme vibration applications.

  • Page 22: Installation In Hazardous Areas

    (maximum limit 20 m eters length) keep it away from possible sources of induction and/or magnetic interference. The cable supplied by Smar is shielded for excellent protection against electromagnetic interference, but despite this protection avoid the cable sharing the same conduit with other cables.

  • Page 23: Explosion/Flame Proof

    The electric connection’s entries must be connected or closed using the appropriate Ex-d metal cable gland and/or metal blanking plug with certified IP66 rating. The standard plugs provided by Smar do not have an Ex-d/XP certification. For Explosion proof applications a certified plug must be used. Consult Smar for certified plugs.
  • Page 24 FY301 – Operation, Maintenance and Instructions Manual 1.16...

  • Page 25: Transducer Functional Description

    Section 2 OPERATION Transducer Functional Description The main parts of the output module are the pilot, servo, Hall effect position sensor and the output control circuit. The control circuit receives a digital setpoint signal from the CPU and a feedback signal from the position sensor.

  • Page 26: Electronics Functional Description

    Isolates the 4 - 20 mA signal from the piezoelectric signal. EEPROM A non-volatile memory that stores configuration data as a backup if the FY301 main board be replaced. Central Processing Unit (CPU), RAM, PROM and EEPROM The CPU is the intelligent portion of the positioner, being responsible for the management and operation of block execution, self-diagnostics and communication.
  • Page 27 The pressure sensor’s circuit board is optional. (See request code, session 6, K1 option). Pressure Sensor Selector Selects the sensor to be read from. Sensor IN: Measures air supply pressure. Sensor OUT1: Changes the pressure in output 1. Sensor OUT2: Changes the pressure in output 2. Figure 2.2 - FY301 Block Diagram...

  • Page 28: The Local Indicator

    The LCD-Local Indicator is required for signaling and for operation in local adjustment. Normal Indicator During normal operation, the FY301 remains in the monitoring mode and the display indicates the valve position, either as a per centage or as a c urrent readout. The magnetic tool activates the local programming mode, by inserting it in orifice “Z”...
  • Page 29 Section 3 CONFIGURATION The FY301 Smart Valve Positioner is a digital instrument with the most up-to-date features a controlling ® device can possibly have. The Hart digital communication protocol enables the instrument to be connected to a computer, in order to be configured in a very simple and complete way. Such computers connected to the positioners, are called host computers.
  • Page 30 FY301 - Operation, Maintenance and Instructions Manual CONTRAST ON/OFF APPLICATIONS ROLLING BUTTON GRAY KEYBOARD HOME CALCULATOR SEARCH MENU ACTIVE NUMERICAL ALFANUMERICAL KEYBOARD KEYBOARD TEXT NOTEBOOK ALLIGATOR CLAMPS EDITOR TO CONNECT TO THE TRANSMITTER ADDRESS TASKS LIST LIST Figure 3.1 - Smar Configurator...

  • Page 31: Configuration Resources

    4-20 mA signal, up to 2 kilometers away from the positioner. Identification and Manufacturing Data The following information about the FY301 manufacturing and identification data is available:  TAG - 8-character alphanumeric field for identification of the positioner. 16-character alphanumeric field for additional identification of the positioner. May ...

  • Page 32: Device Configuration

    5-digit for status information and units. The FY301 accepts up to two local indicator configurations, showed with a 2 second pause between each one. The parameters that can be selected to visualization are showed below:...

  • Page 33: Advanced Configuration

    "0" to "15", the addresses "1" to "15" are specific addresses to multidrop connection. When FY301 is configured to multidrop , it means that the local indicator is showing “MD” and the address is an value from "1" to "15".

  • Page 34: Diagnostic

    FY301 - Operation, Maintenance and Instructions Manual Diagnostic This function allows engineering unit configuration, the parameters for diagnostic purposes and shows positioner general conditions. See parameters:  D ead zone (0 to 100%)   O dometer Curse (mm/rad) ...

  • Page 35: W1 And W2 Jumpers Connection

    In this section the “Magnetic Tool” will be referred to as “TOOL”, and the orifices identified by “S” and “Z” will be “ORIFICE S” and “ORIFICE Z”, respectively. Figure 4.1 - Local Adjustment Orifices Table indicates the results for the actions on orifices “Z” and “S” in FY301. ORIFICE ACTION Function browsing.

  • Page 36: Local Programming Tree

    FY301 - Operation, Maintenance and Instructions Manual Figure 4.2 - Jumpers W1 and W2 Local Programming Tree The programming tree is a tree shaped structure with a menu of all available software functions, as shown on figure 4.3. While in local adjustment, it is possible to browse through all configuration options by keeping the magnetic tool in orifice “Z”.

  • Page 37: Adjustable Parameters

    Programming using Local Adjustment Adjustable Parameters TYPE - Valve Type This parameter enables the user to configure valve type as well as the type of action associate to the valve. These are the options: Lind: Linear and Direct; Linr: Linear and Reverse; Rotd: Rotary and Direct;...

  • Page 38: Procedure For Valve Calibration

    FY301 - Operation, Maintenance and Instructions Manual Setup - Auto Positioning After configuring the valve type by means of parameter TYPE, the AUTO SETUP parameter shall be actuated. During the adjustment procedure the positioner will be in a state of auto positioning and the message "SETUP”...

  • Page 39: General Information

    Equipment installed in hazardous atmospheres must be inspected in compliance with the IEC60079-17 standard. FY301 Valve Positioners are extensively tested and i nspected before delivered to the end us er. Nevertheless, during their design and development, consideration was given to the possibility of repairs by the end user, if necessary.

  • Page 40: Diagnostic With Configurator

    When the configurator is communicating with the positioner, the user is informed on any problem found, through the self diagnostic. At the FY301 positioner, the error messages always alternate with the information on the top line of the configurator’s display. Table 5.2 lists the error messages and more details on corrective action.

  • Page 41: Disassembly Procedure For Maintenance

    - After the operation is complete, you are reminded to return the loop to automatic AUTO control. Table 5.2 – FY301 Diagnostics with the Configurator Disassembly Procedure for Maintenance Apply air pressure in the positioner input, without applying power supply. Verify if there is any air leakage in output 1 (OUT1).

  • Page 42: Preventive Maintenance For The Positioner

    50% travel. If it does not occur, do the following: 1. Connect the Smar configurator to the input electric wires; select "Monitoring" option on the menu screen;...
  • Page 43 Maintenance Procedures CAUTION Do not rotate the electronic housing more than 270° without disconnecting the electronic circuit from the power supply. Figure 5.2 – Transducer Rotation NOTE The numbers indicated between parentheses refer to Figure 5.4 – Exploded View 1. Remove the flat cable cover (17) by releasing the Allen screws (15). When removing this cover (17), take care to do not damage the internal board: disassembly it with care.

  • Page 44: Restriction Cleaning Procedure

    FY301 – Operation, Maintenance and Instructions Manual Verify the pilot chamber pressure measured in the correspondent FYCAL gauge. The pressure must be between 5.8 and 6.2 psi. In case it is different, made the adjustment rotating the superior disc of piezoelectric base set;...

  • Page 45: Change Of The Filter Elements

    Maintenance Procedures Remove the o-ring’s with an appropriate tool; Dive the part in petroleum base solvent and dry it with dry compressed air (apply the compressed air directly in the smaller orifice for the air to get out through the bigger orifice). Introduce the appropriate tool (PN 400-0726) into the restriction orifice to prevent any possible obstruction;...

  • Page 46: Electronic Circuit

    FY301 – Operation, Maintenance and Instructions Manual Electronic Circuit Plug transducer connector and power supply connector to main board (5). Attach the display to the main board. Observe the four possible mounting positions (Figure 5.2). The  mark on the display indicates up position.
  • Page 47 Ockpvgpcpeg"Rtqegfwtgu" " Gzrnqfgf"Xkgy"" " " " Hkiwtg"706"⁄"Gzrnqfgf"Xkgy" " 70;"...

  • Page 48: Accessories

    " ACCESSORIES ORDERING CODE DESCRIPTION SD-1 Magnetic tool for local adjustment. Hart® HPI311-M5P for the PalmOS platform, including the configuration package for the Smar and generic HPC401* transmitters. Just the Hart® interface. HPI311-M5P* Needle cleaning device for the restriction. 400-0726 * For equipment updates and HPC401 software, just check: http://www.smarresearch.com .
  • Page 49 Ockpvgpcpeg"Rtqegfwtgu" " SPARE PARTS LIST CATEGORY PARTS DESCRIPTION POSITION CÓDE (NOTE 4) PNEUMATIC BLOCK SET 400-1317 (NOTE 6) 19,23,25,28,29,30,31 and . Base & Block O-ring (NOTE 2) 400-0085 . Syntherized Bushing 400-0033 400-1120 . Analog indicator (Gage - Stainless Steel and Brass) (NOTE 5) .

  • Page 50: Detailed Code When Ordering Of Spare Parts

    H[523"⁄"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" Fgvckngf"Eqfg"Yjgp"Qtfgtkpi"qh"Urctg"Rctvu" DETAILED CODE WHEN ORDERING OF SPARE PARTS CÓDE DESCRIPTION 400-1314-3 HOUSING; FY301 Option Communication Protocol Hart & 4-20 mA Hart & 4-20 mA + Position Feedback Option Electrical Connection ½ NPT M20 X 1,5 PG13,5 Option Material Aluminum (IP/Type)
  • Page 51 Stainless Steel (IP/TYPE) Option Painting Gray Munsell N 6,5 Without Painting Safety Blue Epoxy - Electrostatic Painting Option Standard of Manufacture Smar Option Hall Remote Sensor Standard Mounting (Without Hall Remote Sensor) Remote Mounting (adapted for Remote Sensor) Option Special Sensor...
  • Page 52 Stainless Steel (IP/TYPE) Option Painting Gray Munsell N 6,5 Without Painting Safety Blue Epoxy - Electrostatic Painting Option Standard of Manufacture Smar 400-1318 TYPICAL ORDERING CODE * Choose the desired option. DETAILED CODE WHEN ORDERING OF SPARE PARTS CÓDE DESCRIPTION 400-1319 Hall Cover Set;...
  • Page 53 Stainless Steel (IP/TYPE) Option Painting Gray Munsell N 6,5 Without Painting Safety Blue Epoxy - Electrostatic Painting Option Standard of Manufacture Smar 400-1321 TYPICAL ORDERING CODE * Choose the desired option. DETAILED CODE WHEN ORDERING OF SPARE PARTS CÓDE DESCRIPTION 400-1322 Remote Extension Set;...
  • Page 54 H[523"⁄"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" 7038"...

  • Page 55: Functional Specifications

    Section 6 TECHNICAL CHARACTERISTICS Functional Specifications Travel Linear Motion: 3 - 100 mm Rotary Motion: 30° - 120° Input Signal 4 - 20 mA, 2 wires. Power Supplied by the 4-20 mA current loop. No external supply required. Input Impedance 550 Ω.

  • Page 56: Performance Specifications

    FY301 – Operation, Maintenance and Instructions Manual Performance Specifications Resolution ≤ 0.1% F.S. Repeatability ≤ 0.1% F.S. Hysteresis ≤ 0.1% F.S. Consumption 0.35 Nm /h (0.20 SCFM) at 1.4 bar (20 psi) supply. 1.10 Nm /h (1.65 SCFM) at 5.6 bar (80 psi) supply.
  • Page 57 TYPICAL MODEL NUMBER FY301 NOTES (1) Consult Smar for applications in classified areas. (5) Certificate for use in Hazardous Locations (CEPEL, FM, CSA). (2) IPW/TYPEX tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (6) Certificate for use in Hazardous Locations (CEPEL, NEMKO, EXAM, FM).
  • Page 58 Leave it blank for no optional items TYPICAL MODEL NUMBER (1) When choosing the remote sensor version, an additional “L” shape bracket is included, for 2” tube mounting. (2) For customized mounting bracket, for different brands and models, please, consult www.smar.com. 806"...
  • Page 59 Crrgpfkz"C " CERTIFICATIONS INFORMATION Gwtqrgcp"Fktgevkxg"Kphqtocvkqp" Consult www.smar.com for the EC declarations of conformity for all applicable European directives and certificates. ATEX Directive (94/9/EC) – “Electrical equipment and protective system intended for use in potential explosive atmospheres” The EC-Type Examination Certificate had been released by Nemko AS (CE0470) and/or DEKRA EXAM GmbH (CE0158), according to European Standards.

  • Page 60: Csa (Canadian Standards Association)

    Class II, Division 1, Groups E, F and G Class III, Division 1 Model FY301 Valve Positioners; input supply 12-42 V dc, 4-20mA; Enclosure Type 4/4X; intrinsically safe with entity parameters: Vmax = 28 V, Imax = 110 mA, Ci = 5 nF, Li = 12uH, when connected through CSA Certified Safety Barriers as per Smar Installation Drawing 102A0833;...

  • Page 61: Nemko (Norges Elektriske Materielkontroll)

    Egtvkhkecvkqpu"Kphqtocvkqp" Vmax = 30 Vdc, Imax = 110 mA, Ci = 8 nF, Li = 12 uH Temperature Class T4 Maximum Ambient Temperature: 60ºC (-20 to 60 ºC) NEMKO (Norges Elektriske MaterielKontroll) Explosion Proof (NEMKO 00ATEX305X) Group II, Category 2 G, Ex d, Group IIC, Temperature Class T6, EPL Gb Ambient Temperature: -20ºC ≤...
  • Page 62 H[523"⁄"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" Maximum Ambient Temperature: 40ºC (-20 to 40 ºC) Environmental Protection (CEPEL 00.0017 AND CEPEL 98.0008) Options: IP66W or IP66 The Essential Health and Safety Requirements are assured by compliance with: ABNT NBR IEC 60079-0:2008 General Requirements ABNT NBR IEC 60079-1:2009 Flameproof Enclosures “d” ABNT NBR IEC 60079-11:2009 Intrinsic Safety “i”...
  • Page 63 Egtvkhkecvkqpu"Kphqtocvkqp" Kfgpvkhkecvkqp"Rncvg"" CSA (Canadian Standards Association) FM Approvals (Factory Mutual) NEMKO (Norges Elektriske MaterielKontroll) / EXAM (BBG Prüf - und Zertifizier GmbH) C07"...
  • Page 64 H[523"⁄"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" CEPEL (Centro de Pesquisa de Energia Elétrica) C08"...
  • Page 65 Egtvkhkecvkqpu"Kphqtocvkqp" Eqpvtqn"Ftcykpi" FM Approvals (Factory Mutual) C09"...
  • Page 66 H[523"⁄"Qrgtcvkqp."Ockpvgpcpeg"cpf"Kpuvtwevkqpu"Ocpwcn" CSA (Canadian Standards Association) C0:"...
  • Page 67 Company: _____________________________________________________________________________________________________ Contact: ______________________________________________________________________________________________________ Title: _________________________________________________________________________________________________________ Section: ______________________________________________________________________________________________________ Phone: __________ _________________________ __________ _________________________ Extension:____________________ E-mail: _________________________________________________________________________ Date: ______/ ______/ __________ For warranty or non-warranty repair, please contact your representative. Further information about address and contacts can be found on www.smar.com/contactus.asp.

  • Page 68: Returning Materials

    FY301 – Operation, Maintenance and Instructions Manual Returning Materials Should it become necessary to return the positioner and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory. In order to speed up analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as much details as possible.
  • Page 69 Appendix C SMAR WARRANTY CERTIFICATE SMAR guarantees its products for a period of 24 (twenty four) months, starting on the day of issuance of the invoice. The guarantee is valid regardless of the day that the product was installed. SMAR products are guaranteed against any defect originating from manufacturing, mounting,...
  • Page 70 13. It is the customer’s responsibility to clean and decontaminate products and accessories prior to shipping them for repair, and SMAR and its dealer reserve themselves the right to refuse the service in cases not compliant to those conditions. It is the customer’s responsibility to tell SMAR and its dealer when the product was utilized in applications that contaminate the equipment with harmful products during its handling and repair.
  • Page 71 APPENDIX MOUNTING BRACKET FOR POSITIONER – LINEAR STROKE VALVE MOUNTING INSTRUCTIONS 1 –Attach the magnet to the magnet bracket support before connect them to the valve stem. 2 - The stem nuts should be used to fasten the magnet bracket. 3 –...
  • Page 72 Mounting Instructions 4 – Tighten the hex screw that join the two parts of the magnet bracket. It will avoid sliding of the two parts of the bracket during the fastening of the stem nuts. 5 – Tighten the stem nuts. 6 –...
  • Page 73 BFY – MOUNTING BRACKET FOR POSITIONER FY 7 – Adjust the clamps according to the width of the yoke and tighten the bolts finger tight. 8 – Mount the positioner back plate. Tighten the nuts finger tight. 9 – Use the plate as a guidance to adjust the position of the positioner so that the back plate is about 1 mm apart from the magnet.
  • Page 74 Mounting Instructions 10 – Fasten the nuts to fix the positioner bracket to the yoke. If the actuator is pillar type, fasten the U- clamp nuts. 11 – Mount the positioner to the plate and tighten the hex screws. You can take the back plate apart to facilitate the assembling.
  • Page 75 BFY – MOUNTING BRACKET FOR POSITIONER FY 13 – Put the pressure equivalent to the half of the stem travel and adjust the height of the bracket assembly to have the arrows matching. 14 - Tighten the bolts to fasten the clamps to the yoke.
  • Page 76 Mounting Instructions MOUNTING DETAILS FOR THE PILLAR TYPE ACTUATOR 15 - This is the mounting bracket using U- clamps to be mounted on pillar type actuators. 16 – After assembling the U-clamps, follow the steps 8 to 13.
  • Page 77 ROTARY VALVE POSITIONER BRACKET MOUNTING INSTRUCTIONS Rotary Valve Positioner Bracket Parts. 1- Attach the clamps to the threaded orifices existent on the actuator. Do not tight them completely. The bolts are not supplied with the mounting bracket and they must be in accordance with size and thread of the actuator holes.
  • Page 78 Mounting Instructions 3 – Fasten the hex screw. 4 – Attach the magnet to the NAMUR adapter. Do not fasten the bolts completely, allowing the magnet rotation. 5 – Mounting the positioner bracket through the threaded rods.
  • Page 79 BFY – MOUNTING BRACKET FOR POSITIONER FY 6 – Use the centralizer gadget to get the bracket centralized with the magnet. 7 – Adjust the positioner bracket using the centralizer gadget and the nuts to get the height. 8 – Place the nut and washers. Do not fasten the nuts completely.
  • Page 80 Mounting Instructions 9 – Tighten the clamp bolts to fasten them to the actuator. 10 – Fasten the positioner bracket bolts to the clamps fastening. 11 – Remove the centralizer gadget and fasten the positioner to the positioner bracket.
  • Page 81 BFY – MOUNTING BRACKET FOR POSITIONER FY 12 – Put the pressure equivalent to the half of the stem and adjust the magnet position to have the arrows matching. 13 – Tighten the bolts to fasten the magnet to the magnet bracket.
  • Page 82 Mounting Instructions...

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