Table Of Contents - Farr KT5500 Technical Manual

KT5500 5- " T & CLInCHER® B
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/
ong
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Introduction .................................................................................................................................................................
Introduction & Contact Information . ...................................................................................................................... 1.1
Equipment Specifications ..................................................................................................................................... 1.2
Lubricant Specifications ....................................................................................................................................... 1.4
Setup & Operation ......................................................................................................................................................
Sling / Load-Bearing Device Safety . ..................................................................................................................... 2.1
Major Component Identification . ........................................................................................................................... 2.4
Hydraulic Schematic / Component Identification . ................................................................................................. 2.8
Hydraulic Connections ......................................................................................................................................... 2.11
Tong & Backup Jaw Availability & Installation . ..................................................................................................... 2.12
Tong Rig-Up & Leveling ....................................................................................................................................... 2.16
Tong Operation .................................................................................................................................................... 2.19
Extreme Cold Weather Operation Procedures . .................................................................................................... 2.22
Maintenance ................................................................................................................................................................
General Maintenance Safety Practices ................................................................................................................ 3.1
Cleaning ............................................................................................................................................................... 3.1
Preventive Maintenance Practices ....................................................................................................................... 3.1
Lubrication . ........................................................................................................................................................... 3.2
Adjustments . ......................................................................................................................................................... 3.7
Recommended Periodic Checks .......................................................................................................................... 3.8
Overhaul Procedures ........................................................................................................................................... 3.9
Assembly Procedures .......................................................................................................................................... 3.11
Daily Inspection & Maintenance Checklist (Power Tong) . .................................................................................... 3.21
Daily Inspection & Maintenance Checklist (Backup) ............................................................................................ 3.23
Daily Inspection & Maintenance Checklist (Power Unit) ...................................................................................... 3.26
Monthly Inspection & Maintenance Checklist (Power Tong) ................................................................................ 3.27
Tubular Connection Equipment De-commissioning Procedures . ......................................................................... 3.28
Tubular Connection Equipment Re-commissioning Procedures . ......................................................................... 3.31
Troubleshooting .........................................................................................................................................................
Tong Will Not Develop Sufficient Torque ............................................................................................................ 4.1
Failure Of Jaws To Grip Pipe .............................................................................................................................. 4.3
Tong Running Too Slowly . ................................................................................................................................... 4.4
Failure Or Difficulty Of Tong To Shift . ................................................................................................................. 4.5
General Comments . ............................................................................................................................................. 4.6
Parts And Assemblies ................................................................................................................................................
Gear Train Layout ................................................................................................................................................ 5.2
Support Roller ...................................................................................................................................................... 5.4
Rotary Idler . .......................................................................................................................................................... 5.6
Pinion Idler .......................................................................................................................................................... 5.8
Pinion Assembly . .................................................................................................................................................. 5.10
Clutch Assembly . .................................................................................................................................................. 5.12
Shifter Assembly .................................................................................................................................................. 5.14
Cage Plate Assembly ........................................................................................................................................... 5.16
Tong Jaws ............................................................................................................................................................ 5.18
Tong Body Assembly ........................................................................................................................................... 5.20
Brake Band Assembly .......................................................................................................................................... 5.22
Motor Mount Assembly . ........................................................................................................................................ 5.24
Hydraulic Assembly . ............................................................................................................................................. 5.26
Tong Door Assembly . ........................................................................................................................................... 5.28
Safety Door Assembly . ......................................................................................................................................... 5.30
Leg Assemblies .................................................................................................................................................... 5.32
Backup Body (Tension Lc Configuration) ............................................................................................................ 5.36
Backup Body (Compression LC Configuration) . ................................................................................................... 5.38
Low-Profile Backup Body (Compression LC Configuration) . ................................................................................ 5.40
CLINCHER® Cylinders ........................................................................................................................................ 5.42
Rigid Sling Assembly . ........................................................................................................................................... 5.44
Torque Measurement .................................................................................................................................................
Hydraulic Section .......................................................................................................................................................
Hydraulic Motor Information ................................................................................................................................. 7.1
Hydraulic Valve Information ................................................................................................................................. 7.14
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Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Section 7