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Related Manuals for Woodway PPS 43 Plus
Summary of Contents for Woodway PPS 43 Plus
- Page 1 Treadmill Ergometer PPS Medical Series PPS 43 Plus PPS 55 Plus PPS 70 Plus PPS 43 Med PPS 55 Med PPS 70 Med PPS 43 Med-i PPS 55 Med-i PPS 70 Med-i PPS 43 Ortho PPS 55 Ortho PPS 70 Ortho Translation of the original German Operating Manual Edition: 10/2017-v1.3en...
- Page 2 0843 European Representative: Manufacturer: WOODWAY GmbH WOODWAY USA, Inc. Steinackerstr. 20 W229 N591 Foster Ct. 79576 Weil am Rhein Waukesha, WI 53186 Germany Tel.: +1 262 - 548 - 6235 Tel.: +49 (0) 7621 - 940 999 - 0 Fax.: +1 262 - 522 - 6235 Fax.:...
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Page 3: Table Of Contents
Switching Device On/Off ............. 42 Using the Keypad ............... 44 Operating the Data Monitor (DaMo) ..........45 Operation with Woodway User System (WUS) ......47 8.7.1 Manual Operation ............48 8.7.2 Start Program ..............49 8.7.3 Edit Program ..............50 8.7.4 Create Program ............... - Page 4 Table of Contents Adjustment of Bar Rails .............. 55 Reversing the Direction .............. 56 8.10 Body Weight Support Systems ............ 57 Options and Accessories ................. 58 Order Numbers ................58 Video Railing for PPS Ortho ............59 Mounting Aid ................60 POLAR Heart Rate Measurement ..........
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Page 5: Introduction
Introduction Introduction Operating Instructions Information This manual provides information on the safe operation of the WOODWAY slat-belt treadmill. One condition for safe operation is compliance with all safety and operating instruc- tions. CAUTION Improper operation can cause accidents! Not using the slat-belt treadmill as intended according to the manufacturer's instructions can cause accidents and equipment damage. -
Page 6: Copyright
NOTE The use of NON-original replacement parts may change the characteristics of the device and interfere with the safe use! WOODWAY GmbH does not accept liability for damages resulting from this. Disposal! Wear parts are considered hazardous waste! After being replaced wear parts must be disposed of according to country-specific waste laws. -
Page 7: Customer Service
Introduction Customer Service For service questions, please contact as follows: WOODWAY GmbH Steinackerstr. 20 79576 Weil am Rhein GERMANY Contact: Tel. +49 (0) 7621 - 940 999 - 14 Fax. +49 (0) 7621 - 940 999 - 40 Email: service@woodway.de... -
Page 8: Ec Declaration Of Conformity
Introduction EC Declaration of Conformity Fig. 1 CE Declaration of Conformity 10/2017-v1.3en... -
Page 9: Safety
Warnings attached directly to the device must be observed and kept in a legible condition. Inappropriate use will result in the rejection of any liability or guarantee by WOODWAY GmbH. Description of Warning Notices Warning notices indicate potential hazards or safety risks. They are indicated in this manual by a color-coded signal word panel (symbol with the appropriate signal word). -
Page 10: Markings On Device
Safety relevant information is identified on the device using the following symbols: Refer to instruction manual CE label according to Directive 93/42/EEC of the Council for Medical Products 0843 Manufacturer WOODWAY USA, Inc. European Representative WOODWAY GmbH Year of construction Serial number Used part of type B... - Page 11 Safety CAUTION! - To reduce the risk of fire, replace only with same type and rating of fuse. Disconnect power before replacing fuse. WARNING! - Disconnect from supply circuit before opening. WARNING! - Remove E-STOP lanyard when not in use and store out of reach of children.
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Page 12: Personnel Qualifications And Responsibilities
The representative of the treadmill is responsible for the regular maintenance and testing as required by law. They are also obligated to provide adequate train- ing/instruction to the operating personnel. WOODWAY GmbH recommends the training be carried out by trained and authorized WOODWAY dealer or service part- ner. Operator: Operators of treadmills for medical applications are persons who use the device and have the "power of control"... - Page 13 Safety In all fields of use the treatment of patients with a variety of physical and/or mental limitations is carried out (for example, gait impairments, limited reflexes, etc.). Special User Groups! Special attention must apply to these user groups. Compared to treadmill exercise with healthy people the risk of injury is considerably higher with these users.
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Page 14: Unauthorized Modes Of Operation
It is forbidden to use the treadmill without its side rails or with walking poles. • The operation of WOODWAY slat-belt treadmills outside of the named ambient conditions in the section "Commissioning" (temperature, humidity, air pres- sure) as well as outdoors, i.e. outside of closed rooms is not allowed. -
Page 15: Electromagnetic Compatibility (Emc)
Safety Electromagnetic Compatibility (EMC) It is expressly noted that ELECTRICAL MEDICAL EQUIPMENT is subject to special precautions regarding electromagnetic compatibility (EMC). They must be installed and operated accordingly. The PPS series treadmills meet the requirements of EN 60601-1-2:2001 (Group 1, CISPR 11 Class A), EN 61000-3-2 and EN 61000-3-3. It should be noted that portable and mobile RF communications equipment and other devices with interference beyond the permissible values can affect the elec- tronics of the treadmill. -
Page 16: Technical Data
This symbol is used to label electrical and electronic devices that must not be disposed of together with normal, unseparated household waste. Information on the electrical connection Treadmill serial number; for WOODWAY Customer Service inquiries keep the device serial number handy. Model no. and product code... -
Page 17: Technical Specifications
For performance tests, intense intervals or sprint training the runner's additional safety measures must be provided. In this case WOODWAY strongly recommends the use of the all protection option with chest strap and emergency stop function to minimize the risk of injury. -
Page 18: Transportation And Storage
The manufacturer is not liable for damages and missing parts if this information was not recorded in writing on the delivery note upon delivery of the unit. Damage or defects must be reported to the carrier and to the responsible WOODWAY dealer immediately. -
Page 19: Transportation With Carrying Poles
Transportation and Storage Transportation with Carrying Poles Four carrying poles (square steel pipes) are included as treadmill accessories. The carrying poles can be inserted into the front and back openings provided in the treadmill frame (Fig. 3 and Fig. 4). Fig. -
Page 20: Removing / Mounting Side Handrails
Transportation and Storage Removing / Mounting Side Handrails In most cases the WOODWAY is delivered completely assembled. In some cases the conditions at the intended location do not allow for assembly free delivery (doors, stairs, elevators, etc.) and the treadmill needs to be partially disassembled. -
Page 21: Fig. 6 Remove Electronics Shielding Panel
Transportation and Storage Fig. 6 Remove electronics shielding panel Disconnect cables: Disconnect cables from display cable, emergency stop cable and the earth. First remove the cable ties that secure the wiring harness to the frame, Fig. 7. Fig. 7 Fixing of the wiring harness to the frame Ensure that the wires are not damaged! Then loosen the nut of the grounded star point, and then remove the two 25-pin D-SUB plugs, each fixed with two small Phillips screws, Fig. -
Page 22: Fig. 8 Treadmill Controls (Wls)
Transportation and Storage Fig. 8 Treadmill controls (WLS) Now carefully pull the harness through the hole below the toroidal transformer, Fig. 9. Fig. 9 Wiring harness layout Removing the Remove the railing mount and the railing. railing mount: PPS Med or PPS Ortho: Loosen the upper fixing screw (M18) in the front and rear with a 5 mm Allen wrench, Fig. -
Page 23: Fig. 10 Fixing Bolts In Railing Mount Pps Ortho / Pps Med
Transportation and Storage Fig. 10 Fixing bolts in railing mount PPS Ortho / PPS Med PPS Plus: Loosen the base frame mount using a 17 mm box wrench (one bolt per rail). The inner nut is secured by an additional counter nut. Pull the bar railings ver- tically out of the guide, Fig. -
Page 24: Storing
Transportation and Storage Mounting the railing Mounting of the railing is carried in the opposite order. The following points must be checked during mounting: Are all cables in good condition? Are all bolts tight? No other plugs have been accidentally pulled out. Are all plugs properly inserted and screwed tight? Are the wires fixed to the treadmill frame with wire ties? Mount the side panels. -
Page 25: Product Description
Figure Description of models The WOODWAY PPS Med / PPS Med-i series is the first choice for use in hospitals around the world due to their long-standing and proven use in the fields of medical diagnostics and therapy, therapy clinics and rehabilitation centers. -
Page 26: Equipment And Options
Product Description Equipment and Options WOODWAY slat-belt treadmills are available in the following walking surface widths: • 43 cm • 55 cm • 70 cm Due to the fact that several options are available the devices can be individually adapted. -
Page 27: Main Components
The individual slats consist of two components. The base is a solid aluminum profile and the tread rubber comprises a rubber-caoutchouc compound. The combination provides for an exceptionally pleasant feel when walking. The rubber surface significantly reduces the impact energy. Thus WOODWAY treadmills are much easier on the joints than conventional treadmills. 10/2017-v1.3en... -
Page 28: Fig. 13 Power Console
Product Description Support system The support system consists of two supporting rails (secondary carrier), which are equipped with high-performance bearings. Six V-belt guides on each carrier ensure lateral stability. The system which consists of a total of 112 ball bearings supports the running sur- face and distributes the load evenly over the entire treadmill. -
Page 29: Control And Display Elements
Product Description Control and Display Elements WOODWAY The WOODWAY user system (WUS) is equipped with an LCD touch panel, which User-System provides convenient operation of all treadmill and program functions. Creating your own training programs is also possible. The 5'' Screen (diagonal 125mm) provides a clear display of current training infor- mation. -
Page 30: Fig. 16 Woodway User-System (Wus) External With Emergency Stop
WUS display as a desktop unit for the supervisor (therapists, sports external physicians, or other supervisor). The external WOODWAY user system is also available as a supplement to the PPS Ortho. Fig. 16 WOODWAY User-System (WUS) external with emergency stop switch Keypad Keypad for PPS Ortho, or with spiral wire for PPS or PPS Med Plus. -
Page 31: Safety Equipment
► Clarification and elimination of causes of the dangerous situations only by the WOODWAY Customer Service. ► Only restart the device after approval by WOODWAY customer service. Emergency stop The emergency stop button (mushroom type) is mounted on the right hand railing switch of all PPS series devices. - Page 32 Product Description On treadmills with a reverse direction function, the emergency stop button has a magnetic mount and can be freely positioned on the railing. Before starting a workout ensure that the emergency stop button can always be reached by the run- ner or the treadmill operator.
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Page 33: Fig. 19 Emergency Stop Magnetic Switch On The Display
Product Description Fig. 19 Emergency stop magnetic switch on the display Clothing clip Pull cord, adjustable length Magnet Fig. 20 Emergency stop magnetic switch on emergency stop button on railing Depending on the model, the magnetic is either fixed in the position indicated on the display (red box with yellow ring, see Fig. - Page 34 There is an increased risk of injury from fall- ing, especially in rehabilitation where patients with various physical limitations use the treadmill. Dismounting in WOODWAY PPS Series treadmills have slip-resistant surface alongside the running emergency surface. This offers additional grip when dismounting and prevents the feet from situations slipping off of the side panels.
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Page 35: Commissioning
Installation It is recommended that transport, installation and assembly of the treadmill to be carried out by WOODWAY or by an authorized dealer or service provider. Otherwise shipping damage or improper installation and assembly of the treadmill could cause a hazard when using the device. -
Page 36: Fig. 21 Safety Area (Safe Fall Area) Behind The Treadmill
A mat must be placed under the device. This will pre- vent lint from entering into the treadmill and at the same time reduce carpet wear. A floor protection mat can be obtained from your WOODWAY dealer (see "Options and accessories) •... -
Page 37: Fig. 22 Adjusting Leveling Feet
Commissioning Adjust leveling feet: After positioning the device at the installation site, adjust the horizontal height using a level. The height of the four leveling feet can be adjusted. Fig. 22 Adjusting leveling feet • Loosen the counter nut with a 19 mm open-end wrench •... -
Page 38: Electrical Connection
► Electrical parts such as motor, power cord and power switch must not come in contact with water. The WOODWAY treadmill comes standard with a grounded plug in accordance with CEE 7/7 (grounded "Schuko" plug). An appropriate "Schuko" socket is to be used on site. -
Page 39: Completion Of Commissioning
Commissioning Ungrounded outlets may NOT be used! The use of power strips is not permitted! WARNING Danger of Injury by Tripping Over Wires! Improperly installed wires represent a tripping hazard and danger of injury. ► Safe laying of power cords, interface cable, etc. outside of walking areas. ►... -
Page 40: Operation
For intense sprints of about 20 km/h and prolonged high stress runs where the protection! runner is subject to increased fatigue/exhaustion, WOODWAY strongly recommends the use of fall protection with fall stop. For these and similar applications the risk of injury is very high without the use of fall protection. -
Page 41: Application Possibilities For Children
Operation Application Possibilities for Children Due to their design and operation, PPS series slat-belt treadmills are only for limited use by children. WARNING Special Hazards Associated with Treadmill use by Children! There is an increased risk of accidents through the use of treadmills by children. -
Page 42: Switching Device On/Off
Press the green on (Symbol: ) switch, after 5-6 seconds the display will switch on. b. Switching the WOODWAY User System (WUS) on: Press the green on button on the right side of the WUS housing, after 5-6 seconds the display will switch on. -
Page 43: Fig. 24 On Switch Pps Ortho
Operation Switch the device off via the main switch on the power supply console when it will not be used for a long time. Fig. 24 On switch PPS Ortho Emergency stop switch with magnet and pull line in place On switch ATTENTION Do not move the running surface belt during th4e initialization phase (approx. -
Page 44: Using The Keypad
Operation Using the Keypad The keypad can be attached to a suitable point on the handrail so that the controls are easily accessible to the runner. The magnetic mount makes it possible to remove the keypad from the railing. In this way the runner's supervisor can use the keypad as a remote control. -
Page 45: Operating The Data Monitor (Damo)
Operation Operating the Data Monitor (DaMo) The data monitor has 4 multi-digit displays to indicate the current training parame- ters as well as several LEDs to indicate the control mode. On the data panel the following values are shown: • Treadmill speed in meters per second (m/s) or kilometers per hour (km/h) •... - Page 46 Operation Distance and calorie In the display (Pos. 9) the distance in kilometers and calorie consumption of the consumption: runner since the last time the treadmill was switched on are alternately shown at intervals of 10 seconds. The upper value shows the distance and the lower value the calorie consumption.
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Page 47: Operation With Woodway User System (Wus)
Operation Operation with Woodway User System (WUS) The WOODWAY user system (WUS) is used to display the current parameters, the control modes and to operate the treadmill. In addition, in the WUS housing con- tains the stand-by button (on the right side of the housing), the contact surface for the emergency stop magnet with integrated pull cord and clip or an emergency stop button (external display), which the operator can trigger. -
Page 48: Manual Operation
Operation By pressing the green button on the right side of the display (Pos. 4), the treadmill is turned on. After the initialization the „START“ button appears in the display. The device is now ready for operation. By pressing the „START“ button the main menu is opened. -
Page 49: Start Program
Start Program With this function the treadmill programs can be called up. Treadmill programs can be permanently installed WOODWAY fixed programs or cus- tomized programs. A program is called up directly from the main menu via the "START PROGRAM" (Fig. 29 Page 48) button: Fig. -
Page 50: Edit Program
Operation A vertical line moves from left to right and shows you your position in the program. In addition, you see the following information: • Current speed of the treadmill, either in km/h or miles/h or m/s, select the unit •... -
Page 51: Fig. 34 Wus Edit Program
Operation EDIT PROGRAM: The selected program can be edited here: Fig. 34 WUS edit program - and + BUTTON: Changes the respective program steps The parameter to be changed is selected. Then the new values are entered as SPEED etc.: shown below: Fig. -
Page 52: Create Program
Operation 8.7.4 Create Program The process for creating a new program corresponds to the process for editing an existing program. Select the EDIT PROGRAM button in the main menu (Fig. 29). Then select the CREATE PROGRAM button. Now proceed exactly as when editing a program by changing the individual parame- ters. -
Page 53: Fig. 37 Wus Pulse Control
Operation After selecting a program, the following screen appears: Fig. 37 WUS pulse control Here, you must first enter the age using the "Age" button and the physical condition using the "physical condition" button. Enter the information in the following screen: Fig. -
Page 54: Edit/Show Parameters
Operation 8.7.6 Edit/Show Parameters Edit parameters: To change parameters select the "EDIT PARAMETERS" option in the start menu. Fields with adjustable parameters will be displayed: Fig. 39 WUS edit parameters The desired values can be set by pressing the respective buttons. The set values appear on the screen, for example, Language: German, speed in km/h. -
Page 55: Adjustment Of Bar Rails
Operation Adjustment of Bar Rails PPS Plus type treadmills are equipped with bar railing. The PPS and PPS Med Ortho models are optionally available with a bar railing. Depending on the design, the flexible handrail allows it to be adapted to the height and width of the individual user. -
Page 56: Reversing The Direction
If the treadmill is equipped with the reverse mode, it can be activated in two differ- ent ways. Either the WOODWAY user system (WUS) is required or a PC / laptop with installed WOODWAY treadmill control software, with which the PPS treadmill via the serial communication interface (RS-232, COM port) is connected. -
Page 57: Body Weight Support Systems
A separate manual is supplied with the body weight support system! For information on the use of body weight support systems please contact your WOODWAY local dealer or service center. ATTENTION When using the body weight support system, PPS series treadmills must be equipped with an additional brake (retrofitting possible). -
Page 58: Options And Accessories
Options and Accessories Options and Accessories Order Numbers The following accessories and options can be obtained from a WOODWAY dealer or WOODWAY service center. Will the accessories Depending on year and equipment, it should be checked in advance whether the fit? particular unit is suitable for the selected accessories/options. -
Page 59: Video Railing For Pps Ortho
Options and Accessories Video Railing for PPS Ortho The cross member on the front part of the PPS Ortho handrail can be removed if required using two quick releases. The unblocked view or video analysis of patients is possible from the front and from behind. WARNING Danger of Injury by Falling! In the event of a fall in reverse mode when the crossbar is mounted... -
Page 60: Mounting Aid
Options and Accessories Fig. 45 PPS Ortho video railing Incorrect lever position of the quick disconnect, danger of injury! → Pull out the lever, turn it 90° and release it again Correct lever position for the quick disconnect, the lever rests on the crossbar! Mounting Aid To ensure safe mounting on the treadmill, patients with physical limitations may have to depend on expert personnel for support. -
Page 61: Polar Heart Rate Measurement
The supervisor must be capable of stopping of the pa- tient from possibly falling when mounting the treadmill. POLAR Heart Rate Measurement WOODWAY treadmills are equipped with a Polar heart rate measurement system. This can be used with numerous POLAR transmitters. Fig. 47 Chest strap with POLAR transmitter The transfer of data transmission between transmitter and receiver is always "un-... -
Page 62: Usb To Serial Converter
PC / notebook and the treadmill. The industrial USB-to-serial adapter of the brand ATEN (Model UC-232A), which can be obtained from the WOODWAY customer service can be recommended as a proven model. Fig. 48 USB to serial adapter, manufacturer: ATEN, Model: UC-232A Technical data (USB-to-Serial Converter, brand ATEN, model UC-232A): •... -
Page 63: Interface Wire
There are null-modem cables with different configurations (depending on whether a "hardware handshake" and/or "hardware flow control" is desired). A typical configu- ration is shown in the following table. For controlling a WOODWAY treadmill usually only the signals GND, TxD and RxD are required. If a "minimal" null-modem cable is used, within the respective connector the pins 1, 4 and 6 as well as 7 and 8 should be connected (see illustration). -
Page 64: Maintenance And Cleaning
► It is the sole responsibility of the representative to assign qualified personnel for maintenance and repair work. ► In case of doubt or questions, always contact the WOODWAY customer service or dealer! ► The manufacturer is not liable for personal injury and material damage... -
Page 65: Maintenance Intervals
Maintenance and Cleaning Cleaning agent For cleaning and disinfection of parts that are touched (handrail, display, controls, etc.) a formaldehyde-free rapid disinfectant such as "Bacillol plus" or "Descosept" is recommended. For cleaning, never use sharp brushes or abrasive cleaning agents, paint and plastic surfaces can be damaged. 10.2 Maintenance Intervals DANGER... - Page 66 ATTENTION If there are deficiencies or deviations in the control function, notify the WOODWAY customer service immediately. The device must be taken out of service and disabled until repaired. Repairs may only be carried out by trained and authorized personnel.
- Page 67 Maintenance and Cleaning A repair must take place: • if liquid has gotten into the device, • with damaged power cord (cable, plug) • if the drive system toothed belt of the shows deficiencies • in case of suspected bearing damage, •...
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Page 68: Technical Safety Checks (Tsc)
Maintenance and Cleaning 10.3 Technical Safety Checks (TSC) Medical PPS series treadmills are devices in protection class I and have an applica- tion part in type B (railing). The power cord is normally not removable. Permanent PPS Series devices are usually not intended for permanent connection. The connection installation of a permanent connection must be performed by suitably trained personnel. - Page 69 Maintenance and Cleaning Visual inspection According to the standard EN 62353, an inspection is carried out visually prior to the measurements. The following points must be checked on PPS series devices: Treadmill operating manual. Is the operating manual for the device immediately available for the user, and it is valid for the tested treadmill model? Accessory operating manuals.
- Page 70 This document is prepared in three versions, wherein a copy remains with the rep- resentative of the treadmill and one for the tester's records. The third copy should be sent to WOODWAY customer service (WOODWAY maintains a file on each treadmill). In this way, they can provide efficient and reliable support.
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Page 71: Disabling The Treadmill
Disabling can also be to the WOODWAY Customer Service by telephone. In this case, the treadmill representative is obliged to carry out the disabling and to con- firm with WOODWAY customer service in writing. - Page 72 Maintenance and Cleaning The removal of the power plug from the outlet alone is not sufficient for the disa- bling of the treadmill, since third persons who have not been informed about the disabling can plug the treadmill back into the power supply and use it. The following measures must therefore be taken to disable a PPS series treadmill: The unit must be turned off and the power plug must be unplugged from the wall socket (disconnection).
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Page 73: Device Fuses
Maintenance and Cleaning 10.5 Device Fuses The fuses must comply with the published technical specifications, see sec. 4.3 Page 17. Bridging the fuses is prohibited (risk of electric shock, fire risk). When replacing a fuse, turn off the power using the main power switch and unplug the power cord from the outlet. -
Page 74: Troubleshooting
With the exception of the maintenance work described in this chapter, the treadmill can only be checked and repaired by qualified personnel. If necessary the WOODWAY dealer or service center is to be contacted! For inquiries have the following information handy: •... -
Page 75: No Display
Troubleshooting 11.2 No Display If the display is not lit when you turn the treadmill, check the following points: • Is the emergency stop mushroom released (or emergency stop button on the external display)? • Is the treadmill connected to the power source? •... -
Page 76: Serial Rs-232 Interface
Troubleshooting 11.6 Serial RS-232 Interface Possible causes of a serial interface malfunction are: • Defective wire connection in adequate pin allocation for the components • Incorrectly set component protocols (Treadmill, PC, EKG, Spiroergometry) • Improperly configured connection settings between the components (COM Port) 11.7 Electrostatic Discharge... -
Page 77: Disposal
Disposal Disposal The disposal of the equipment must be in accordance with the respective national regulations. Electrical and electronic devices must be disposed of separately from normal house- hold waste. An appropriate waste disposal company should be contacted. Properly dispose of the device at the end of its service life (e.g. -
Page 78: Instruction Record
All persons who will be working with the unit in the future (user) must receive the instructions. After successful commissioning and instructions the instruction record is signed by the instructor all persons trained and a copy must be sent to WOODWAY GmbH. Step Description Conducted Transfer of operating and maintenance instructions. - Page 79 When cleaning the unit always pull the power plug before the start. • Maintenance and repair of medical devices and electrical equipment only by authorized personnel (WOODWAY service technicians, authorized WOODWAY service partner or medical technician). Notice on regular and recurring maintenance intervals with regard to safety checks (TSC).
- Page 80 Please fill out the instruction protocol completely and return it to WOODWAY. WOODWAY slat-belt treadmill Serial no.: ____________________________...
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Page 81: Table Of Figures
WUS show parameters ..............54 Fig. 42 Adjustment of gas spring parallel bar rails........... 55 Fig. 43 Manual operation with the WOODWAY treadmill control software ..56 Fig. 44 PPS Ortho video railing ..............59 Fig. 45 PPS Ortho video railing ..............60 Fig. - Page 82 Table of Figures Fig. 49 USB Interface wire RS-232 (2 × D-SUB 9-pin), configuration "minimum" null-modem wire.............. 63 Fig. 50 Device fuses ..................73 10/2017-v1.3en...
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