Woodway PPS 43 Owner's Manual
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Woodway PPS 43 Owner's Manual

Pps medical series treadmill ergometer
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PPS Medical Series Treadmill
Ergometer Owner's Manual
WOODWAY PPS Series Treadmill Ergometer
Class IIa device per directive 93/42EEC.
Class A (high accuracy class) per EN957-1:2005
Class S (commercial use class) per EN957-1:2005
In Conformity with the following standards
FORM: PPS SERIES OWNERS MNUL
REV: 05-31-2012
APPR BY: MF
CE Declaration of Conformity
ISO 13485:2003
ISO 9001:2008
Directive 2007/47/EC
Machinery Directive 2006/42/EC
EN 957-1:2005
EN 957-6:2001
EN60601-1-2: 2006
EN60601-1: A1 1993. A2 1995
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  • Page 1 PPS Medical Series Treadmill Ergometer Owner’s Manual CE Declaration of Conformity WOODWAY PPS Series Treadmill Ergometer Class IIa device per directive 93/42EEC. Class A (high accuracy class) per EN957-1:2005 Class S (commercial use class) per EN957-1:2005 In Conformity with the following standards...
  • Page 2 PPS Series Includes: PPS 43” PPS 55” PPS 70” © WOODWAY USA Waukesha, WI 53186 PHONE# 262 548 6235 FAX# 262 548 6239 www.WOODWAY.com email: info@WOODWAY.com European Rep: WOODWAY GmbH Steinackerstr. 20, D-79576 Weil am Rhein PHONE# +49 (0) 7621-940 999-0 FAX# +49 (0) 7621-940 999-40 www.WOODWAY.de...
  • Page 3 MY WOODWAY ________________________ (model name) RRIVED _______________________ (date) WOODWAY SERVICE PROVIDER INFORMATION SHEET NAME OF COMPANY _________________________________________________ CONTACT PERSON _________________________________________________ ADDRESS __________________________________________________________ __________________________________________________________ PHONE NUMBER ____________________________________________________ FAX NUMBER _______________________________________________________ MAJOR CITIES AND AREAS YOUR COMPANY SERVICES ___________________ ___________________________________________________________________ ___________________________________________________________________ FORM: PPS SERIES OWNERS MNUL...

  • Page 4: Table Of Contents

    Table of Contents CHAPTER 1: GETTING STARTED ................6 IMPORTANT SAFETY INSTRUCTIONS ..............7 TECHNICAL DATA ....................18 THINGS TO CONSIDER BEFORE STARTING EXERCISE PROGRAM ....19 CHAPTER 2: TREADMILL INSTALLATION ..............20 ERECTION SITE ......................22 TRANSPORT/STORAGE AND DISPOSAL ............... 22 POWER CONSUMPTION ..................

  • Page 5: Woodway History

    In 1975, WOODWAY GmbH was founded in Weil am Rhein, Germany. The name "WOODWAY" is derived from the German "Waldweg" (Wald = Wood and Weg = Way) – the feel of running on a soft pine needle covered path in the forest.

  • Page 6: Chapter 1: Getting Started

    Chapter GETTING STARTED IMPORTANT SAFETY INSTRUCTIONS TECHNICAL DATA THINGS TO CONSIDER FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 7: Important Safety Instructions

    When servicing any piece of fitness equipment, basic precautions must be followed. Familiarize yourself with all warnings, instructions and procedures concerning proper care and maintenance of a WOODWAY treadmill. Instructions are found in this service training manual and some also appear on labels and instructions on the treadmill itself.
  • Page 8  Always unplug the treadmill immediately after using before cleaning or servicing.  Do not soak the treadmill surfaces with any liquid; use a sprayer or damp cloth. Keep all electric components, such as the motor, power cord, and power switch away from water.
  • Page 9 TREADMILL! It can be clipped to an article of clothing while exercising. This is for your safety in case an emergency arises.  WOODWAY treadmills are built to handle runners weighing up to 800 pounds at speeds between 0-4 MPH and 550 pounds at speeds up to 18 MPH. A treadmill running belt might not stop immediately if any object becomes caught in the belt or rollers.
  • Page 10 7. Only qualified maintenance staff can carry out electrical and mechanical repair work. Please contact your dealer, the Service Center, or the WOODWAY factory directly. Only original spares may be used. 8. The treadmill must be connected to a correctly earthed socket. Please consult the section on earthing the system.

  • Page 11: Earthing The System

    Earthing the system The treadmill must be correctly earthed. In the event of a malfunction or failure of components, the earthing device provides the route of least resistance for the electric current, thus reducing the risk of electric shocks. The unit is equipped with a mains cable with earthed plug.
  • Page 12 Woodway formation technique consultatif: Pour maximiser les avantages et la sécurité de votre entraînement sur tapis roulant Woodway recommande à tous les utilisateurs à maintenir bonne et due forme en cours d'exécution et non shuffle leurs pieds. Lors de l'entretien toute pièce d'équipement de conditionnement physique, les précautions de base doivent être suivies.
  • Page 13 DANGER - Pour réduire le risque de choc électrique • Lisez toutes les instructions avant d'utiliser. • Ne pas modifier la fiche fournie avec le tapis roulant. Il est équipé d'un cordon d'alimentation avec une fiche de terre. Si elle ne tient pas dans la prise, faites installer une prise adéquate par un électricien qualifié.
  • Page 14 ATTENTION - • Consultez votre médecin avant de commencer tout programme d'exercice, surtout si l'un des suivants se rapportent à vous: des antécédents de maladie cardiaque, d'hypertension artérielle, le diabète, les maladies respiratoires chroniques, le taux de cholestérol élevé, fument des cigarettes, ou une expérience toute autre maladie chronique ou physique déficiences.
  • Page 15 FOURNIE AVEC LE TAPIS DE COURSE! Il peut être fixé à un vêtement pendant l'exercice. Ceci est pour votre sécurité en cas d'urgence. • Tapis de course Woodway sont construites pour gérer les coureurs pesant jusqu'à 800 livres à des vitesses comprises entre 0-4 km / h et 550 livres à une vitesse allant jusqu'à...
  • Page 16 7. Seul le personnel d'entretien qualifié peut effectuer des réparations électriques et mécaniques. S'il vous plaît contactez votre revendeur, le centre de service, ou à l'usine Woodway directement. Seuls les pièces de rechange d'origine peuvent être utilisés. 8. Le tapis de course doit être raccordé à une prise correctement mise à la terre.
  • Page 17 Le tapis de course doit être correctement mis à la terre. En cas de dysfonctionnement ou de défaillance des composants, le dispositif de mise à la terre fournit l'itinéraire le moins de résistance au courant électrique, réduisant ainsi le risque de chocs électriques. L'unité est équipée d'un câble d'alimentation avec prise de terre.

  • Page 18: Technical Data

    Technical Data Mechanical Data Overall dimensions: 6 ft. (L) x 2.85 ft. (W) x 4 ft. (H) Weight: Approx. 485 lbs Stand: four (4) rubber feet Maximum load-bearing capacity: 500 lbs running, 800 lbs walking Speed range: 0 to 12.5 mph Incline range: 0 to 25% Running mat acceleration:...

  • Page 19: Things To Consider Before Starting Exercise Program

    Things to Consider Before Starting Exercise Program CONSULT A PROFESSIONAL FITNESS TRAINER It is advisable for all exercise beginners to consult a professional fitness instructor or personal trainer to develop an overall fitness evaluation/wellness program before starting an exercise routine. CONSULT A PHYSICIAN If you are over 40, have a history of heart disease, are overweight, or have not been involved in any kind of exercise program for several years, it is recommended that you...

  • Page 20: Heart Rate Chart

    Heart Rate Chart 60% OF 75% OF 85% OF MAXIMUM MAXIMUM MAXIMUM MAXIMUM HEARTRATE HEART RATE HEART RATE HEART RATE 200 BPM* 120 BPM 150 BPM 170 BPM * BPM = Beats Per Minute HOW OFTEN SHOULD YOU EXERCISE? The biggest mistake made by people when starting an exercise program is that they try to do too much too fast.

  • Page 21: Chapter 2: Treadmill Installation

    Chapter TREADMILL INSTALLATION ERECTION SITE TRANSPORT/STORAGE AND DISPOSAL POWER CONSUMPTION SOCKET FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 22: Erection Site

    Erection Site In most cases, your WOODWAY treadmill will be delivered completely assembled. Check immediately upon delivery for any signs of transport damage. Please report all damage immediately to the transport company and to the factory. The treadmill must be installed on a flat, sufficiently firm floor surface. When installed on higher stories, ensure that the system is positioned as far as possible in the corner of the rooms to ensure sufficient stability even when running at higher speeds.

  • Page 23: Power Consumption

    14 AWG, earthed, maximum length 10 feet. Socket The WOODWAY treadmill is supplied with a 2-pole plug (CEE 7/7 or earthed safety plug) as standard feature and can therefore only be connected to a CEE 7/7 mains socket.

  • Page 24: Chapter 3: Treadmill Description

    Chapter TREADMILL DESCRIPTION PPS SERIES DETAILS TREADMILL COMPONENTS OPERATING THE TREADMILL DATA MONITOR DESCRIPTION OF CONTROLS SAFETY FEATURES LIFTING SYSTEM (INCLINE) FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...
  • Page 25 PPS Series Details PPS Med Line General Description Model PPS 43 PPS 55 PPS 70 17” x 68” 22” x 68” 27” x 68” Slat Running Surface Area 60 slats with 35-40 shore hardness 173 x 43 cm 173 x 55 cm...
  • Page 26 PPS Med 43 PPS Med 55 PPS Med 70 FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...
  • Page 27 PPS Bari-Mill General Description Model Bari-mill 43 Bari-mill 55 Bari-Mill 70 17” x 68” 22” x 68” 27” x 68” Slat Running Surface Area 60 slats with 35-40 shore hardness 173 x 43 cm 173 x 55 cm 173 x 70 cm L x W 72”...
  • Page 28 PPS Bari-Mill 43 PPS Bari-Mill 55 PPS Bari-Mill 70 FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 29: Product Labels

    Product Labels ELECTRICAL EQUIPMENT CLASS I TYPE B ENCLOSURE: IP2X NOTE -GROUNDING RELIABILITY CAN ONLY BE ACHIEVED WHEN THIS EQUIPMENT IS CONNECTED TO AN EARTH-GROUNDED RECEPTACLE MARKED "HOSPITAL GRADE" Warning: Disconnect from supply circuit before opening. Attention: Débrancher circuit avant l'ouverture. FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 30: Treadmill Components

    Treadmill Components Running Mat: The patented running mat consists of 60 individual slats fitted on a set of continuous toothed belts. The toothed belts engage in the front crown wheel and this in turn engages in the drive motor. This makes it completely impossible for the treadmill to slip. The individual slats consist of two materials: a rubber surface, and an aluminum T- section.

  • Page 31: Operating The Treadmill

    Operating the Treadmill Before switching the treadmill on, the person operating the machine must check that the emergency solenoid is correctly position. Otherwise the display will not light up. Then press the ON key. The display now lights up. To adjust speed or incline, the person operating the machine presses the corresponding buttons and checks the displays.
  • Page 32 Speed Display: The top three-digit display indicates the current speed of the treadmill. The displayed speed in miles per hour is set with a key to the right of the display. The two LEDs between the display and key indicate which of the two units is currently activated. The sign in front of the displayed value can be used to indicate a backward running belt in the event that the treadmill offers such a facility.
  • Page 33 Treadmill Control Mode Display: The control mode is displayed by five LEDs on the right-hand side of the monitor. The significance of the LEDs (from top to bottom) is as follows:  Manual control via the hand-rail keypad is active. ...

  • Page 34: Description Of Treadmill Controls

    Description of Treadmill Controls Overview and Basic Functions: The WOODWAY treadmill control is equipped with various elements which adjust the speed and incline systems, allowing for complex control sequences and carrying out of safety and monitoring functions together with pulse measurement. The hardware consists of a micro-controller system based on the SAB80C537 with peripheral switching to the motor control and sensory components and to the control interfaces.
  • Page 35 These are set to 0 when re-starting. It is possible to return to the initial status with the WOODWAY standard protocol from all RUN modes by entering the command "treadmill STOP" and then repeating the command again once the treadmill has stopped (corresponding STOP status, current speed = 0).
  • Page 36 The set commands are only accepted when these are permitted in the current control mode. The only setting command of the WOODWAY standard protocol which is also valid in the program control status, external control status and pulse control status is the command "STOP treadmill".

  • Page 37: Safety Features

    Safety Features CAUTION: USE EMERGENCY STOP SWITCH IMMEDIATELY IF PROBLEM ARISES. ATTENTION: en cas d'urgence STOP immédiatement la commande si problème se pose. Magnetic Emergency Stop Switch (Lanyard System): The magnetic emergency stop switch consists of a contact-free switch (break contact) which is mounted on the WUS/data monitor or on the handrail.

  • Page 38: Lifting System (Incline)

    Lifting System (Incline) The treadmills in the Bari Mill series are fitted with a lifting mechanism consisting of a threaded spindle and pinion, with a maximum incline angle of 25%. The lifting system is started by a DC gear motor, with the drive power being transferred to a set of pinions by a chain and chain wheel.

  • Page 39: Chapter 4: Preventative Maintenance

    Chapter PREVENTATIVE MAINTENANCE CLEANING AND INSPECTION LUBRICATION ADJUSTMENTS AND CALIBRATION FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 40: Cleaning And Inspection

    Cleaning and Inspection Periodic cleaning and inspection of your WOODWAY treadmill will help to lengthen the life while helping to keep it looking like new. With this preventative maintenance it will be easier to spot problems that might not otherwise be found.

  • Page 41: Lubrication

    Adjustments and Calibration Incline System The Rack and Pinion style incline system is used in WOODWAY treadmills. The 15% & 25% incline systems use similar components and only differ in rack travel. Running Belt The running belt should not require adjustment.

  • Page 42: Chapter 5: Replacing Parts

    Chapter REPLACING PARTS OUTER COVERING MANUAL DISPLAY DRIVE MOTOR AND PULLEY DRIVE BELT HANDRAIL RUNNING MAT INDIVIDUAL SLATS BEARING GUIDE BELT ROLLER GUIDES AND TRACK ROLLERS FRONT AND REAR DEFLECTION ROLLER END SWITCHES INCLINE MOTOR FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 43: Outer Covering

    Outer Covering Removal: Disconnect the treadmill from the mains and remove the two (2) large screws in the outer covering using a cross-recess screwdriver. The covers can then be lifted up from the frame of the treadmill. Replacement: Position the two outer coverings on both sides of the frame. Then tighten the large screws.

  • Page 44: Drive Belt

    Drive Belt Required tools: 2 ring fork wrenches 17, 17 / 10 socket nut, ratchet Removal: 1. Mark the position of the right-hand bearing support. This bearing holds the front shaft on the frame. Then measure the distance between the upper and lower part of the treadmill belt (in the middle).

  • Page 45: Handrail

    Replacement: In reverse order of removal. Running Mat Repairs to the running mat system (running mat/deflection rollers) should only be carried out by the WOODWAY customer service or following consultation with the factory. Individual Slats Required tools: T20 TORX element: 10” extension and/or electric screwdriver Removal: 1.

  • Page 46: Bearing Guide

    Tighten the screw and nut to 18.8 foot pounds. Front and Rear Deflection Rollers Repairs to the front and rear deflection rollers should be replaced by the WOODWAY customer service or following consultation with the factory. FORM: PPS SERIES OWNERS MNUL...

  • Page 47: End Switches

    End Switches Removal: 1. Remove the right-hand side covering. 2. Disconnect the cable from the old end switch unit and install a new end switch unit. 3. Remove the end switch and bracket. Replacement: Install the new end switch unit and then replace the side covering panels. Incline Motor Required tools: 10 mm socket wrench element or wrench Removal:...

  • Page 48: Chapter 6: Warranty Information

    Chapter WARRANTY INFORMATION FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 49: Our Guarantee

    (4) years after original installation. A direct payment or credit toward the purchase of a new WOODWAY of 20% of the purchase price of the treadmill will be made to the owner of a WOODWAY treadmill. This guarantee is limited to the original owner.

  • Page 50: Chapter 7: Wrap Up

    Chapter WRAP UP TROUBLESHOOTING PREVENTATIVE MAINTENANCE LOG NUMBERS TO KNOW FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 51: Troubleshooting

    Troubleshooting If you are having problems with your treadmill, please be prepared with answers to the following questions before calling our service center. QUESTIONS:  What is the make, model and serial number of your treadmill?  What happened prior to the problem? ...
  • Page 52 4. Erratic or Blinking Display  Probable causes: Low line voltage; too much load on the same line.  Make sure treadmill is on a dedicated electrical circuit.  Possible static problem / spray with staticide.  Display power supply on Interface board is defective. 5.

  • Page 53: Preventative Maintenance Log

    Preventative Maintenance Log D ATE M AI NTEN ANCE PERFORMED? RESULT FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

  • Page 54: Numbers To Know

    Numbers to Know Your Treadmill Serial #(s): Model/# Model/# Model/# Model/# Model/# Model/# Model/# Model/# Model/# Model/# (The serial number can be found on the back of the treadmill’s display board housing & also on the front/left section of treadmill frame – side cover must be removed to locate on the frame).
  • Page 55 800-WOODWAY ( 9 6 6 - 3 9 2 9 ) FORM: PPS SERIES OWNERS MNUL REV: 05-31-2012 APPR BY: MF...

This manual is also suitable for:

Pps 55Pps 70

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