Rosemount 3152 Reference Manual
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Rosemount 3152 Reference Manual

3150 series nuclear pressure transmitters
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Reference Manual
00809-0100-4835 Rev BD
July 2016
Rosemount 3150 Series Nuclear Pressure
Transmitters including the Rosemount
3152, 3153 and 3154

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Summary of Contents for Rosemount 3152

  • Page 1 Reference Manual 00809-0100-4835 Rev BD July 2016 Rosemount 3150 Series Nuclear Pressure Transmitters including the Rosemount 3152, 3153 and 3154...
  • Page 3 For Assistance: Within the United States, contact Rosemount Nuclear Instruments, Inc. at 1-952-949-5210. Outside the United States, contact the nearest Rosemount representative.
  • Page 4 July 2016 Rosemount Nuclear Instruments, Inc. Warranty and Limitations of Remedy The warranty and limitations of remedy applicable to this Rosemount equipment are as stated on the reverse side of the current Rosemount quotation and customer acknowledgment forms. RETURN OF MATERIAL Authorization for return is required from Rosemount Nuclear Instruments, Inc.
  • Page 5 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Revision Status Changes from March 2015 (Rev BC) to July 2016 (Rev BD) Page Page Changes (Rev BC) (Rev BD) Cover, Cover, Document revision change from March 2015 to July 2016, Rev BC to Rev BD...
  • Page 6 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016...

  • Page 7: Table Of Contents

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Table of Contents SECTION 1 Using this Manual..........1-1 Introduction Overview .
  • Page 8 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 SECTION 4 Overview ..........

  • Page 9: Using This Manual

    USING THIS MANUAL maintaining the Rosemount 3150 Series Pressure Transmitters. Instructions for the 3152, 3153 and 3154 models are included in this manual. Where differences in instructions between the models occur they shall be noted within those instructions. The manual is organized...
  • Page 10 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016...

  • Page 11: Overview

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 SECTION 2: INSTALLATION Overview........

  • Page 12: General Considerations

    • Use only components supplied with the Rosemount 3152, 3153 or 3154 transmitter or designated by Rosemount Nuclear Instruments, Inc. as spare parts for the 3152, 3153 or 3154. Improper assembly of mounting bracket to traditional process flange can damage sensor module.
  • Page 13 Two mounting options are qualified for the transmitter: panel mount or 2-inch pipe mount. A stainless steel panel bracket is provided with the 3154. For the 3152 and 3153 series, the user has the option of specifying either the stamped carbon steel panel bracket or the stainless steel panel bracket.

  • Page 14: Process Connections And Interfaces

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used.

  • Page 15: Impulse Piping

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 2-1 – Swagelok™ Compression Fitting Detail Dimensions are nominal in inches (mm) The Swagelok™ tube fittings come completely assembled and are ready for immediate use. Do not disassemble them before use because dirt or foreign materials may get into the fitting and cause leaks.

  • Page 16: Mounting Configurations

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 • Use impulse piping of large enough diameter to avoid friction effects and blockage • Vent all gas from liquid piping legs • Vent all liquid from gas piping legs •...

  • Page 17: Conduit

    Use your plant-approved, qualified thread sealant on the conduit connection threads. IMPORTANT For all 3152 and 3153 transmitters, install the conduit plug (provided with the transmitter) in the unused conduit opening per the torque values outlined in Section 5: Maintenance and Troubleshooting, Table 5-2.

  • Page 18: Electrical Considerations

    CONSIDERATIONS carefully before proceeding to the electrical installation procedure. Rosemount 3150 Series transmitters provide a 4-20 mA signal when connected to a suitable dc power source. Figure 2-3 illustrates a typical signal loop consisting of a transmitter, power supply, and various receivers (controller, indicator, computer).
  • Page 19 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 2-4 – Transmitter Supply Voltage vs. Load Figure 2-4a – IEEE Qualified and Design Regions (applicable to 3152N, 3153N and 3154N models only) 2500 DESIGN REGION 2150 IEEE 2000...
  • Page 20 (floating) or grounded at any one point in the signal loop. For installations with EMC performance requirements, consult the Rosemount Nuclear Instruments, Inc. EMC test reports for additional details regarding recommended practices for electrical wiring per various national and international codes and regulations.

  • Page 21: Installation Procedures

    Figure 2-5). Please note that the bolts required for this step are customer supplied hardware. Based on qualification tests performed by Rosemount, the bolts listed in Table 2-1 are recommended for the bracket- to-customer interface. Torque each bolt to value shown in Table 5-2 in Section 5 Maintenance and Troubleshooting.
  • Page 22 (3) Bracket Codes 2 and 7 are available on the 3152, 3153 and 3154-series (4) Bracket Codes 3 and 8 are available on the 3152, 3153 and 3154-series; this bracket code includes the listed bracket along with the pipe mount hardware (Rosemount P/N 01154-0044-0001)
  • Page 23 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 (1) (2) Figure 2-5 – Typical Transmitter Mounting Bracket Configuration, Traditional Flange NOTE: All dimensions are nominal in inches (millimeters) (1) Transmitter and bracket orientation with respect to gravity will not impact qualification.
  • Page 24 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 2-6 – Transmitter Dimensional Drawings 3152, 3153 Traditional Flange NOTE: All dimensions are nominal in inches (millimeters) 3154 Traditional Flange NOTE: All dimensions are nominal in inches (millimeters) 2-14...

  • Page 25: Mechanical - Conduit

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Mechanical – Conduit CAUTION Be careful not to damage the set screw interface between the sensor module and the electronics housing. NOTE Install the conduit seal in accordance with the manufacturer’s instructions or use the procedure in this section.
  • Page 26 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 2-7 – Terminal Block Assembly Figure 2-8 – Ground Screw Ground Screw Location 3152 & 3153 3154 Figure 2-9 – Cover and Metal-to-Metal Contact Housing Metal-to-Metal Installation 3152 & 3153 3154...
  • Page 27 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 2-17...

  • Page 28: Overview

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 SECTION 3: CALIBRATION Overview........
  • Page 29 • Use only components supplied with the 3152, 3153 or 3154 transmitter or designated by Rosemount Nuclear Instruments, Inc. as spare parts for the 3152, 3153 or 3154.

  • Page 30: Definitions

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Definitions The following definitions and descriptions are provided to aid in calibration: Differential pressure between the high pressure “H” and low pressure “L” process inputs, as marked on the transmitter module.
  • Page 31 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-1 – Zero and Span Zero and Span Adjustment Screws Electronics Assembly located inside electronics housing Figure 3-2 – Electronics Assembly Coarse Zero Damping Adjustment Select Jumper (optional)

  • Page 32: Span Adjustment Range

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Span Adjustment Range For transmitter ranges 2 to 6, the span is continuously adjustable to allow calibration anywhere between the transmitter URL and 1/10 of URL. For example, the span on a Range 2 transmitter can be...

  • Page 33: Calibration Procedures

    00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 CALIBRATION PROCEDURES The following calibration procedures describe the recommended steps necessary to calibrate the Rosemount 3150 Series pressure transmitters. Span and Zero Adjustment CAUTION The 3150 Series pressure transmitters contain electronic circuit boards which may be static sensitive.
  • Page 34 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-4a – Example for Zero Based Range 2 for a calibration of 0 to 100 inH O (100 inH O span) Calibration (English Units) Adjust the zero: With 0 inH O applied to the transmitter, turn the Zero adjustment until the transmitter reads 4 mA.

  • Page 35: Zero

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-5a – Example for Elevated Range 2 with Zero Elevation for a calibration of –120 to –20 Zero Calibration (English Units) O (100 inH O span) Calibrate the transmitter to 0 to 100 inH O as described in the Zero Based Calibration Procedure.
  • Page 36 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-6a – Example for Suppressed Range 2 with Zero Suppression for a calibration of 20 to 120 Zero Calibration (English Units) O (100 inH O span) Calibrate the transmitter to 0 to 100 inH O as described in the Zero Based Calibration Procedure.

  • Page 37: Coarse Zero Select Jumper Position Selection Procedure

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Coarse Zero Select Jumper The Coarse Zero Select Jumper (see Figure 3-2) is shipped from the Position Selection Procedure factory in either the Nominal position or the position required to obtain the calibration specified when ordered.

  • Page 38: Damping Adjustment

    Damping Adjustment The 3150 Series amplifier boards for transmitter output code options B (3152) and T (3153 and 3154) are designed to permit damping of rapid pulsations in the pressure source through adjustment of the single turn damping adjustment potentiometer (see Figure 3-2).

  • Page 39: Correction For High Static Line Pressure

    Correction for High Static Line Pressure High Static Line Pressure Span Rosemount 3150 Series Range 1, 2, and 3 differential pressure Effect on Range Codes 1, 2 and 3 transmitters do not require correction for high static pressure span DP Transmitters effect.
  • Page 40 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-8 outlines examples of calculating a High Static Line Pressure Span Correction using Method 1. Figure 3-8a uses English units (psi) while Figure 3-8b uses SI units (MPa). Range 4; for a calibration of –10 to 45 psi corrected for 1,500 psi static Figure 3-8a –...
  • Page 41 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 High Static Line Pressure Span Method 2 for High Static Line Pressure, Ranges 4 and 5 Correction for Range Code 4 and 5 DP Transmitters (continued) Adjust transmitter pressure input while leaving the output at 4 mA and 20 mA.
  • Page 42 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-9a – Example 1 for High Range 4 for a calibration of 0 to 45 psi corrected for 1,500 psi static line pressure Static Line Pressure, Span Correction using Method 2 (English Units) In this example LRV is 0 psid.
  • Page 43 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 3-10a – Example 2 for High Range 5 for a calibration of –250 to 750 psi corrected for 1,500 psi static line pressure Static Line Pressure, Span Correction using Method 2 (English Units) Calculate the corrected LRV pressure input = -250 psi –...

  • Page 44: Code 4 And 5 Dp Transmitters

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 High Static Line Pressure Zero Zero shift with static pressure is not systematic. However, the effect Correction for Differential Pressure can be eliminated during calibration. To trim out the zero error at high...
  • Page 45 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 3-18...

  • Page 46: Overview

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 SECTION 4: OPERATION Overview........

  • Page 47: Transmitter Theory Of Operation

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 TRANSMITTER THEORY OF The block diagram in Figure 4-1 illustrates the operation of the 3150 series pressure transmitter. OPERATION The 3150 series pressure transmitters have a variable capacitance sensor (see Figure 4-2). Differential capacitance between the sensing...

  • Page 48: The Sensor Cell

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 4-1 Block Diagram Process pressure is transmitted through an isolating diaphragm and THE SENSOR CELL silicon oil fill fluid to a sensing diaphragm in the center of the Sensor.

  • Page 49: Demodulator

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Capacitor Plates Silicon Oil Rigid Insulation Center Diaphragm Isolating Diaphragms The demodulator consists of a diode bridge that rectifies the ac signal DEMODULATOR from the sensor cell to a dc signal. The oscillator driving current, I...

  • Page 50: Oscillator

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 The oscillator frequency is determined by the capacitance of the OSCILLATOR sensing element and the inductance of the transformer windings. The sensing element capacitance is variable. Therefore, the frequency is variable about a nominal value of 110kHz.
  • Page 51 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016...

  • Page 52: Overview

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 SECTION 5: MAINTENANCE & TROUBLESHOOTING Overview ........
  • Page 53 • Use only components supplied with the 3152, 3153 or 3154 transmitter or designated by Rosemount Nuclear Instruments, Inc. as spare parts for the 3152, 3153 or 3154.

  • Page 54: General Considerations

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 The Rosemount 3150 Series transmitters have no moving parts and GENERAL CONSIDERATIONS require a minimum of scheduled maintenance. Calibration procedures for range adjustments are outlined in Section 3 Calibration. A...
  • Page 55 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 5-1 – Parts Drawing, Exploded View Table 5-1 – 3150 Series Parts List ITEM # DESCRIPTION ITEM # DESCRIPTION Electronics Cover Sensor Module O-ring for Electronics Cover C-rings for Process Flange...

  • Page 56: Test Terminal

    To install the new electronics assembly, refer to the steps outlined in Electrical Housing Reassembly section. If this procedure reveals a malfunctioning assembly, return the defective assembly to Rosemount Nuclear Instruments, Inc. for replacement. See Notices regarding field repair at the beginning of this manual.

  • Page 57: Sensor Module Checkout

    NOTE Results obtained using the above procedure may vary depending on the specific meter that is used for testing (manufacturer, model, type, etc.). Please contact Rosemount Nuclear Instruments, Inc. with any questions regarding test procedure and/or results. RESISTANCE CHECK Using a low-voltage ohmmeter, check resistance between the following sensor module pins: A.

  • Page 58: Disassembly Procedure

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 5-2 – Sensor Module Pin Connections MODULE HOUSING NOTE DISSASSEMBLY Before removing the transmitter from service: PROCEDURE • Follow all plant safety rules and procedures. • Isolate and vent the process from the transmitter before removing the transmitter from service.

  • Page 59: Electrical Housing Disassembly

    266) applied at the factory during manufacturing. If this interface is damaged, the qualification of the transmitter becomes invalid. For any maintenance that requires the sensor module (8) be removed from the housing (5), please contact Rosemount Nuclear Instruments, Inc.
  • Page 60 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 5-3 – Location of Zero and Span Adjustment Screws and Electronics Assembly Captive Screws Two 6-32 Screws Ensure potentiometers and adjustment screws are aligned while removing electronics Figure 5-4 – Removing Electronics Assembly...
  • Page 61 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 5-5 – Removing Terminal Block Assembly Two 6-32 Screws 5-10...

  • Page 62: Reassembly Procedure

    The following reassembly instructions assume that the housing-to-module interface is intact. For any maintenance that requires the sensor module (8) be removed from the housing (5), please contact Rosemount Nuclear Instruments, Inc. Preliminary 1. Replace the cover o-rings (2) whenever removing an electronics housing cover (1).
  • Page 63 Rosemount 3150 Series July 2016 2. Verify connector plug o-ring is in place as shown in Figure 5-7. If connector plug o-ring is missing, please contact Rosemount Nuclear Instruments, Inc. for assistance. ® 3. Apply a small amount of Molykote...
  • Page 64 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Figure 5-9 – Installation of Electronics Assembly Connector Plug Ensure these two clips are fully engaged under lip of sensor module 5. Push the electronics assembly (4) into the electronics housing (5) and fasten with the two 6-32 captive screws.

  • Page 65: Process Flange Reassembly

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Electronics Housing Cover 1. Inspect the housing (5) and cover (1) threads to ensure they are Installation free of foreign material. If foreign material is present, remove it. NOTE Use of thread lubricant on the cover is recommended to reduce galling between the cover and housing.
  • Page 66 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 With the process flange sitting secure on the sensor module, install two flange cap screws (13) into the flange location shown in Figure 5-12. Tighten the cap screws approximately two or three rotations only.

  • Page 67: Post Assembly Tests

    Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 POST-ASSEMBLY TESTS 1. Conduct hydrostatic testing to 150% of maximum working pressure or 2,000 psi (13.79 MPa), whichever is greater. Conduct the testing for a duration of ten minutes minimum, and...
  • Page 68 Sensor Module See Disassembly Procedure for instructions on disassembly. Check for obvious defects (i.e. punctured isolating diaphragm, etc.) and contact Rosemount Nuclear Instruments, Inc. Power Supply Check the power supply output voltage at the transmitter. Check the insulation and condition of primary element.
  • Page 69 Sensor Module See Disassembly Procedure for instructions on disassembly. Check for obvious defects (i.e. punctured isolating diaphragm, etc.) and contact Rosemount Nuclear Instruments, Inc. Power Supply Check the power supply output voltage at the transmitter. CAUTION...
  • Page 70 Reference Manual 00809-0100-4835 Rev. BD Rosemount 3150 Series July 2016 5-19...

  • Page 71: Spare Parts Shelf Life

    Transmitter Spare Parts List ..... . page 6-4 This section provides information pertaining to the spare part kits OVERVIEW offering for Rosemount model 3152, 3153 and 3154 Transmitters. Techniques for transmitter troubleshooting and methods for disassembly and reassembly are provided in Section 5. •...

  • Page 72: Transmitter Spare Parts List

    • Use only components supplied with the 3152, 3153 or 3154 transmitter or designated by Rosemount Nuclear Instruments, Inc. as spare parts for the 3152, 3153 or 3154.
  • Page 73 Rosemount Nuclear Instruments, Inc. approved installation and calibration procedures herein. NOTE Spare parts for Rosemount 3152, 3153 and 3154 models are not hydrostatically tested or nuclear cleaned. NOTE The part numbers shown are current at the time of printing of this manual, but may be revised in the future.
  • Page 74 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Spare parts list for Rosemount 3152, 3153 and 3154 model TRANSMITTER SPARE PARTS transmitters. LIST Spare Parts Category Quantity Required Item Number Rosemount Order Number Part Description Transmitter: Electronics 3152N Electronics Assembly, Output Code A...
  • Page 75 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Spare Parts Category Quantity Required Item Number Rosemount Order Number Part Description Process Flange Kits for DP Transmitters Flange Assembly w/Qty (2) C-rings: Flange Code F0 9,10 03154-5022-1001 Flange Assembly w/Qty (2) C-rings: Flange Code F1...
  • Page 76 03154-5025-0001 (1) Rosemount recommends one spare or kit for every 25 transmitters in Category “A”, one spare part or kit for every 50 transmitters in Category “B”, and one spare part or kit for every 5 transmitters in Category “C”.
  • Page 77 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Page Intentionally Left Blank...
  • Page 78 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Page Intentionally Left Blank...
  • Page 79 Reference Manual 00809-0100-4835 Rev BD Rosemount 3150 Series July 2016 Page Intentionally Left Blank...
  • Page 80 Lubri-Bond A is a registered trademark of E/M Corp. Rosemount Nuclear Instruments, Inc. satisfies Lubriplate is a registered trademark of Lubriplate Lubricants all obligations coming from legislation to harmonize product requirements in the European Union. © 2016 Rosemount Nuclear Instruments, Inc. All rights reserved.

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