Carrier 42NQ012N Service Manual page 38

8-5-2. Refrigerant Piping Connection
<Flaring>
1. Cut the pipe with a pipe cutter.
90˚
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
• Projection margin in flaring : A (Unit : mm)
Rigid (Clutch type)
Outer dia. of R410A
copper pipe tool used
6.35 0 to 0.5
9.52 0 to 0.5
12.7 0 to 0.5
Imperial (Wing nut type)
Outer dia. of
R410A
copper pipe
6.35 1.5 to 2.0
9.52 1.5 to 2.0
12.7 2.0 to 2.5
• Flaring size : B (Unit : mm)
Outer dia. of copper pipe
6.35
9.52
12.7
• In case of flaring for R410A with the conventional
flare tool, pull it out approx. 0.5 mm more than that
of R22 to adjust to the specified flare size.
The copper pipe gauge is useful for adjusting
projection margin size.
Obliquity Roughness Warp
Conventional
tool used
1.0 to 1.5
1.0 to 1.5
1.0 to 1.5
Die Pipe
Fig. 8-5-3
B
Fig. 8-5-4
+0
B
–0.4
R410A R22
9.1 9.0
13.2 13.0
16.6 16.2
<Tightening Connection>
Align the centers of the connecting pipes and tighten
the flare nut as much as possible with your fingers.
Then tighten the nut with a wrench and torque
wrench as shown in the figure.
CAUTION
• Do not apply excessive force.
• Otherwise, the nut may crack depending
on the conditions.
Outer dia. of copper pipe
Ø6.35 mm
Ø9.52 mm
Ø12.7 mm
• Tightening torque for connection of flare pipe
The pressure of R410A is higher than R22.
(Approx. 1.6 times.) Therefore securely tighten the
flare pipes which connect the outdoor unit and the
indoor unit with the specified tightening torque
using a torque wrench.
If any flare pipe is
incorrectly connected,
it may cause not only
a gas leakage but also
A
trouble in the
refrigeration cycle.
Half union
Externally
threaded side
Use a wrench
to secure.
– –
37
FILE NO. SVM-10031
(Unit : N·m)
Tightening torque
14 to 18 (1.4 to 1.8 kgf•m)
33 to 42 (3.3 to 4.2 kgf•m)
50 to 62 (5.0 to 6.2 kgf•m)
Flare at
indoor unit
side
Flare at
outdoor unit
side
Fig. 8-5-5
Mark line
Fig. 8-5-6
Flare nut
Internally
threaded side
Use a torque wrench
to secure.
Fig. 8-5-7