Page 1 STAT IM 5000/5000S/5000 G4 CASSeTTe AuToClAve ™ Service Manual...
Page 2: Table Of Contents
Compressor filter ............ 37 software R6.xx ............. 109 Calibration Procedure 9: for S-class G4 Units with Filters on the STATim 5000/5000S ....... 37 Bacteria-retentive filter ..........37 Rev. 7.x Board,Software Rev. 7.xx, SL 00R1.xx ..114 Compressor filter ............ 38 6.
Page 3: Stat Im 5000 / 5000S / 5000 G4 Service Manual
Removing the controller board assembly ..... 139 Reinstalling the Fluid-O-Tech pump assembly ..173 Replacing/refitting the controller board assembly 142 Removing the SciCan or Ulka pump assembly ..174 Controller board fuse values ......... 144 Reinstalling the SciCan or Ulka pump assembly .. 175 STAT IM 5000 G4 Electronics ........
Page 4 Table of Contents Probe bracket and Data Logger ..............251 chamber thermocouple ..........212 Installing the SciCan Data Logger ......251 Removing the probe bracket and chamber Data Logger troubleshooting ........ 254 thermocouple ............212 Data Logger specifications ........255 Replacing and reinstalling the probe bracket and chamber thermocouple ........
Page 5: About This Service Guide
The following symbols A situation which A potential hazard Important appear in the margins may lead to a to the operator. information of this book. mechanical failure. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 5...
Page 6 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 7: Identifying Statim 5000 Units
S501R102 is software version 1.02 S501R200 is software version 2.00 Figure 2 Microprocessor label example: 01-xxxxxx S502R102 Sept. XX 03 EPROM label example: 52102 0319 Product Year / week STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 7...
Page 8 2005 - 2007 S5S2R5xx Aluminium    External (68p.s.i.) 5000S S5S2R6xx Aluminium 2007     External (68p.s.i.) S5S2R7xx Aluminum 2010     5000S External (68p.s.i.) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 8...
Page 9: Identifying Controller Board Types
NO ‘W1’ jumper for calibration • NO Blue ‘pressure interface/printer’ connector • All components integrated on single board • Surface mount type component. • ‘Push in’ yellow thermocouple connectors. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 9...
Page 10: Identifying Steam Generator Types
= R1xx/R2xx (revision 2.x/5.x PCB) Stainless steel steam generator (2004 – 2005): Typical features: • Software required to drive this steam generator = R4xx (revision 6 PCB only) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 10...
Page 11 Blanking plug in the side of steam generator in original thermocouple position • Software required to drive this steam generator is R5xx for revision 6 PCB and R6xx for revision 7 PCB STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 11...
Page 12 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 13: Tools, Maintenance Schedules, Procedures And Testing
STAT IM specific items from SciCan Before a STAT IM can be serviced, the following special tools are required in addition to your service tool kit. These tools are available from SciCan or your nearest service depot: 1. Control box SciCan Part # 01-103141S 2.
Page 14 8. Test connector cable (connect to Controller Board leader P1) Figure 2 NoTe: The following section describes in greater detail the equipment depicted in Figures 1 and 2. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 14...
Page 15: The Control Box
Boards (for STATim 2000 units only). The keypad of this Control Box provides the same features as a STAT IM keypad. Note: The Control Box is for use with STAT IM products ONLY. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 15...
Page 16: Calibration Cassettes And Reference Meters
STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 16...
Page 17: Reference Meters
Calibration of reference equipment used with autoclaves should ALWAYS be to national or international standards by a certified calibration laboratory. A number of meters are recommended by SciCan and are referenced as follows: For non-S unit calibration The following reference meters are recommended for use with 01-103087S and 01-103088S test cassettes: • Omega HH81A single channel multifunction digital thermometer (www.omega.com)
Page 18 • The flexible thermocouple included with the Fluke digital thermometer will not be used for calibrating SciCan sterilizers. If you wish to use the flexible thermocouple in the future, SciCan advises you to consult the digital thermometer’s manual for setting a temporary offset, if required.
Page 19 • The meter above is of the non data logging variety. If data logging is required, please consult order code variations from Heise data sheet. • The above probe is 3.2mm (1/8in) diameter. Figure 6 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 19...
Page 20 1 x Pressure tube 2 x Male Swagelok B-QC4-S-2PM ‘Quick Connect’ fittings. 1 x 1/8 NPT female to ¼ NPT male adaptor 1 x 1/8” (3.175mm) probe fitting. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 20...
Page 21 1/16” (1.6mm) temperature probe. NOTE: The 1/16” fitting is attached to the cassette when supplied and the 1/8” fitting is in the pack of accessories supplied with the cassette. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 21...
Page 22 96-106775 Rev 5.0 Figure 8. Temperature fitting cut-away If you have the SciCan supplied Omega HH81A type temperature reference meter with the 1/16” (1.6mm) temperature probe (normally used with the Non S-class type calibration cassette) then the compression fitting attached to the S class cassette is correct and does NOT have to be removed.
Page 23 ¼” BSP devices such as hypodermic pressure fittings. (See Figure 9 below). This adaptor is not used with the standard SciCan pressure tube and should be removed from the cassette extension fitting before attaching the pressure tube.
Page 24 The pressure tube (see Figure 12) supplied with the calibration cassette is designed to insulate the pressure transducer used with the pressure reference meter from the high temperatures experienced during sterilization, which may damage the transducer. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 24...
Page 25 To attach the pressure tube to the cassette (via the male Swagelok connector), press the male and female fitting together until a ‘click’ is heard and the couplings are firmly attached. (See Figure 14) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 25...
Page 26 NOTE: To complete this assembly you will need to locate the 1/8 NPT female to ¼ NPT male adapter supplied with the S-class calibration cassette. (See Figure 15 for assembly) . STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 26...
Page 27 NOTE: The use of P.T.F.E. tape as shown is essential to ensure the connection is free from steam leaks. If the joint leaks, steam can enter the transducer and damage the unit internally. The pressure tube can now be attached to the pressure transducer. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 27...
Page 28 2. Tools, Maintenance Schedules, Procedures and Testing 96-106775 Rev 5.0 Figure 16, below, shows the meter, pressure transducer and pressure tube attached to a calibration cassette. Figure 16 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 28...
Page 29 If the joint leaks, steam can enter the module and damage the unit internally. The pressure tube can now be attached to the pressure module. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 29...
Page 30 Figure 18, below, shows the meter with temperature probe and pressure tube ready to attach to a calibration cassette. Figure 18. Heise hand held calibrator with temperature module, pressure module, PT 100 temperature probe and pressure tube. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 30...
Page 31: Annual Service Requirements
Annual Service Requirements Important notes: • The following schedule is designed as a guide for SciCan approved trained service engineers and applies to all STATIM 2000/5000/G4 models. • The operations contained in this guide are for use during standard service intervals on functioning machines.
Page 32 Check steam generator thermocouple calibration as appropriate to board type. Note: steam generator calibration is not required for software revision numbers XXXXR4XX onwards. During the above cycle, check pipe work and fittings for steam leaks. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 32...
Page 33 Reinstall cover, and check all cycles are available. Insert customer’s cassette and run standard cycle. Check for leaks. For revision 7 units oNlY: Enter service mode and activate ‘Back up NVRAM’. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 33...
Page 34: Routine Maintenance Schedule And Procedures
• After removing all traces of the detergent, treat interior surfaces of the cassette with the STAT-DRI™ Plus drying agent to enhance the drying process. Order more STAT-DRI™ Plus from SciCan quoting 2OZPLUS, 8OZPLUST, or 32OZPLUS. Please note that STAT-DRI drying agent is not be to used with the U.S. G4 models (G4-121101 and G4-201103).
Page 35: Draining The Reservoir
Keeping the STAT IM cassette clean is good clinical practice and assists in the proper functioning of the unit. SciCan recommends that the interior surface be cleaned at least once a week. Cleaning the inside of your cassette is very important if you regularly sterilize lubricated instruments.
Page 36: Cleaning The Water Reservoir Filter
96-106775 Rev 5.0 STAT-DRI should be applied every 10 cycles, and after every cassette cleaning. STAT-DRI is available from your SciCan Dealer. Please note that STAT-DRI drying agent is not be to used with the U.S. G4 models (G4-121101 and G4-201103).
Page 37: Bacteria Retentive Filter
2. When the filter is free of the bracket, carefully disconnect the outlet tube (2) Figure 23 from the filter. Do not pull on this STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 37...
Page 38: Compressor Filter
4. Gently press the bacteria retentive filter back into the filter bracket. The arrow mark on the filter is facing out and pointing to the left. 5. Re-connect the inlet tube to the right hand filter fitting. Figure 24 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 38...
Page 39: Replacing The Cassette Seal
To ensure optimum performance of your STAT IM cassette autoclave, change the cassette seal every 500 cycles or every six months, whichever comes first. Replacement seals are available from SciCan (order number 01-100028S for STAT IM 2000 and 01-101649S for STAT IM 5000). To change the cassette seal, follow these steps: Place the cassette lid and the new seal on a clean work surface.
Page 40: Cleaning The Cover
1. Drain the reservoir. See Draining the Reservoir. 2. Screw in each leveler foot completely. 3. Repack your STAT IM in the original packing materials. 4. Specify heated and insured shipping. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 40...
Page 41: Upgrading The Firmware On Statim G4 Units
1. Download new firmware. The firmware will be made available on MySciCan or emailed from SciCan upon request. It will be packed into a zip file (e.g. SL00R100.zip is the name of the current revision file, but the number will change with every revision) and must be extracted to a USB drive.
Page 42: Using The Statim G4 Remote Access Function
1. Someone onsite with the unit or from within the network must provide access to an outside user by generating a ‘token’ (or code). • To generate a unique token using the web portal, go to the TOOLS page and click on the REMOTE ACCESS tab. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 42...
Page 43 Remote access and follow the prompts to enable remote access. 2. The technician attempting to access the G4 from outside the network will need to go to the following URL: http://updates.scican.com and enter their registered email address, password, token and STAT IM Serial Number (optional).
Page 44: Electrical Safety Testing
0.1 ohms using test equipment and procedures in compliance with applicable International safety standards and national, state, provincial, and regional laws and regulations. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 44...
Page 45: Water Conductivity Testing
5 ppm or less dissolved solids or a conductivity of less than 10 μS / cm. Follow the manufacturer’s instructions to test water conductivity using SciCan conductivity meter, part #01-103139S, or any other equivalent Meter. Temperature has a significant effect on conductivity readings, therefore the water being tested should be at room temperature.
Page 46 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 47: Diagnostics And Troubleshooting Cycle Faults
2. Install a calibration jumper on controller board header W1 located to the left of the microprocessor. Connect a control box and printer to the controller board and enable the printer. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 47...
Page 48: For Units With 7.X Controllers (With Service Menu)
(which can not be changed) by pressing the “Unwrapped”, “Wrapped”, “Unwrapped”, “Wrapped” keys in this order. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 48...
Page 49 “Rubber and Plastics” button - Enters the indicated sub-menu item (as indicated by the cursor “>”) “Stop” button - Exits the menu and returns the unit to operational mode STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 49...
Page 50 1. Press the UNWRAPPED cycle button to scroll to the next language (down). 2. Press the WRAPPED cycle button to scroll to the previous language (up). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 50...
Page 51 This means that unlike the earlier (pre 2004) units, each cycle selection button (except extra drying) has 2 or 3 cycles per button as opposed to the single cycle on earlier units. These multiple cycles STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 51...
Page 52 6. Install a calibration jumper on Controller Board pins marked W1. 7. Keep button “Rubber and Plastics” pressed and turn the unit ON. The unit will enter “Cycle lock/unlock mode” STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 52...
Page 53 7. You should now have entered the ‘Service Menu’ and you will be asked for a password. The default unit password is entered by pressing the “Unwrapped”, “Wrapped”, “Rubber and Plastics” and “Stop” buttons. 8. The display should now show the following: >Calibration Time/Date Setup STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 53...
Page 54 (except units fitted with a float – see below) and the maximum level required to protect the internal components from damage due to mineral deposits (e.g. Calcium) on the internal surfaces. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 54...
Page 55 HH.H - High value threshold / Water quality threshold. G.GG - Water conductivity circuit gain Note that xx.x, NNN and y.y are for information only as measured by the unit software and can not be changed. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 55...
Page 56 3. Pressing the STOP key will exit without saving and return the unit to the operational menu. >Stored CF Printouts When this function is activated, this sub menu will send saved Cycle Faults to a printer or SciCan Data Logger. The unit will then default back to the normal operational menu.
Page 57 2. Pressing the RUBBER & PLASTICS button will activate (switch on) and deactivate (switch off) the chosen component. 3. Pressing the STOP key will return the unit to the service menu. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 57...
Page 58 No changes can be made to the offset value in this sub menu. 1. To return to the service menu, press the RUBBER & PLASTICS button. 2. To return to the operational menu, press the STOP key. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 58...
Page 59 This sub menu is for STATim 7000 units ONLY and is not used on 2000/5000 units. 1. To return to the service menu, press the RUBBER & PLASTICS button. 2. To return to the operational menu, press the STOP key. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 59...
Page 60 >Factory Default >Factory default Screen display when in factory default sub menu. This function will reset the NVRAM (Non Volatile Random Access Memory) to the factory default settings. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 60...
Page 61 This function will allow the backup of any revised unit settings after calibration for example. The default setting on all STATim units is NO. The alternative is YES. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 61...
Page 62 To activate exit, press the RUBBER & PLASTICS button. >Water Pump Type >Water Pump Type Ulka Screen display when in Press. Sensor Type sub menu. This sub menu is for information only. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 62...
Page 63 There are two specific pump types identified by this sub menu, the ULKA pump (fitted to later machines) and the INVENSYS or SCICAN pump (fitted to earlier units). The pumps are NOT interchangeable between units as the each pump requires type specific software for the unit to operate correctly.
Page 64 Air Drying (available Time to non-S units only) Date Reset DST On/Off Local Control Recent Printouts Quality Remote Access Time 12/24 Date Format Instructions Language Country Dealer ID STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 64...
Page 65: Troubleshooting Cycle Faults
STATim unit but of a process error. After identifying the unit you are trying to diagnose, refer to the following troubleshooting guides to assist in the diagnosis. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 65...
Page 66: For Revision 3.X And 4.X Controllers
3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 66...
Page 67: Cycle Fault Numbers And Descriptions
CF number and use the ‘unit type’ and ‘software revision’ guide to establish if this particular CF is relevant (3) or not (6) as the case may be. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 67...
Page 68 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 68...
Page 69 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 69...
Page 70 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 70...
Page 71 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 71...
Page 72 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 72...
Page 73 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 73...
Page 74 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 74...
Page 75 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 75...
Page 76 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 76...
Page 77 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 77...
Page 78 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 78...
Page 79 3. Troubleshooting Cycle Faults 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 79...
Page 80 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 81: Statim 5000 Calibration
• Install the thermocouple (7) into the cassette and attach the digital thermometer (8). • Ensure that the thermocouple and digital thermometer have matched serial numbers. • Install the calibration jumper (11) to controller board pins marked W1 (10). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 81...
Page 82 SELECT knob Digital voltmeter Vref potentiometer Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Calibration jumper connection 11. Calibration jumper (not shown) Figure 1 (Note: STATIM 2000 shown) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 82...
Page 83 9. After 20-40 seconds, a long beep will sound indicating that steam generator calibration is complete. 10. The number in the upper left-hand corner of the LCD has changed to display the new steam generator offset value. E8>>CALIBRATING*<<F5 Example +00.00°C 135.00°C STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 83...
Page 84 4. Steam Generator Thermocouple Re-calibration Repeat the steam generator thermocouple calibration procedure in section 2, Steam Generator Thermocouple Calibration , above. 5. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 84...
Page 85: Calibration Procedure 3: For Rev. 6.X Board
3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). 4. Ensure that the thermocouple and digital thermometer have matched serial numbers. 5. Install the calibration jumper (11) to Controller Board pins marked W1 (10). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 85...
Page 86 SELECT knob Digital voltmeter VREF potentiometer Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Calibration jumper connection 11. Calibration jumper (not shown) Figure 2 (Note: STATIM 2000 shown) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 86...
Page 87 • Observe the temperatures displayed on the LCD and the digital thermometer for 30 seconds. The temperatures registered should remain within ± 0.2°C of one another. Adjust TC-ADJ if not. • Press the SToP button on the control box when finished. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 87...
Page 88 • The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. • Press the SToP button on the control box when finished. 4. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 88...
Page 89: Calibration Procedure 4: For Rev. 7.X Board, Software Rev. 6.Xx
(5) is correctly engaged in the STAT IM . 4. Install the thermocouple (6) into the cassette and attach the digital thermometer (7). 5. Ensure that the thermocouple and digital thermometer have matched serial numbers. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 89...
Page 90 The cover MAY be removed and the control box attached if deemed appropriate, but the unit can be calibrated with the cover on as all adjustments to the calibration offsets are undertaken using the keypad on the unit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 90...
Page 91 The temperatures registered should remain within ± 0.2°C of one another. Adjust unwrapped/ wrapped keys if not. 12. Press the SToP button on the control box when finished. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 91...
Page 92 12. The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. 13. Press the SToP button on the control box when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 92...
Page 93: Calibration Procedure 8: For Non-S G4 Units With Rev. 7.X Board, Software Rev. 7.Xx, Sl 00R1.Xx
4. Install the thermocouple into the cassette and attach the digital thermometer. 5. Ensure that the thermocouple and digital thermometer have matched serial numbers. 6. Turn ON the unit and access the service menu in the following manner: STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 93...
Page 94 (CVO) Validation thermocouple hexadecimal offset compared with chamber reading (TTT) Chamber thermocouple in °C (TO) Chamber thermocouple hexadecimal offset (DDD) Difference between validation TC and chamber temperatures in °C STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 94...
Page 95 2. From the service menu, select Calibration. 3. To start a validation thermocouple calibration cycle, select V. Calibration in the Calibration submenu. The STATIM will run a Validation Assy. calibration cycle. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 95...
Page 96 7. The offset value in the upper left-hand corner of the display (CVO) may have changed to a new offset value. 8. Press the STOP button when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 96...
Page 97 4. STAT IM 5000 Calibration 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 97...
Page 98 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 99: Statim 5000S Calibration
2. Check that there is sufficient steam process distilled water in the reservoir, and that the calibration cassette (6) is correctly engaged in the STAT IM . 3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 99...
Page 100 7. Locate TC ADJ and Vref potentiometers. Control box Controller board SELECT knob VRH potentiometer Digital voltmeter Calibration cassette Thermocouple Digital thermometer TC-BLR potentiometer 10. TC-CHM potentiometer 11. Pressure meter Figure 1 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 100...
Page 101 8. After 20 - 40 seconds, a long beep will sound indicating that steam generator thermocouple calibration is complete. The number in the upper left-hand corner of the LCD has changed to display the new steam generator offset value. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 101...
Page 102 TC-ADJ potentiometer adjust the chamber offset by ONE unit. If the readings still differ by more than 1 kPa abort the cycle and retry the chamber thermocouple / pressure transducer calibration. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 102...
Page 103 4. Steam generator thermocouple re-calibration Repeat the steam generator thermocouple calibration procedure in section 2 described above. 5. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 103...
Page 104: Calibration Procedure 6: For Rev 6.X Boards
(6) is correctly engaged in the STAT IM . 3. Install the thermocouple (7) into the cassette and attach the digital thermometer (8). 4. Ensure that the thermocouple and digital thermometer have matched serial numbers. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 104...
Page 105 7. Locate TC ADJ and Vref potentiometers. Control box Controller board SELECT knob VREF potentiometer Digital voltmeter Calibration cassette Thermocouple Digital thermometer TC-ADJ potentiometer 10. Pressure meter Figure 2 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 105...
Page 106 The PO field will then show the new pressure offset. NoTe: This has to be done within 30 seconds. 4. After 30 seconds, the calibration cycle will continue by entering the heating up phase. 5. During calibration the unit will run a normal cycle. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 106...
Page 107 (remember that the theoretical pressure is related to the ACTUAL temperature which is adjusted using the TC-ADJ potentiometer) until PPP.P and TTT.T are within 1 kPa of each other. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 107...
Page 108 • If the readings are outside of the ± 0.25°C tolerance then further diagnostics may be required prior to re-calibration. 10. Press the SToP button on the control box when finished. 3. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 108...
Page 109: Calibration Procedure 7: For Rev 7.X Boards
5. Ensure that the thermocouple and digital thermometer have matched serial numbers. 6. Attach the pressure reference meter to the pressure tube and the pressure tube to the test cassette. (Self locking couplings). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 109...
Page 110 Note: The cover MAY be removed and the control box attached if deemed appropriate, but the unit can be calibrated with the cover on as well as adjustments to the calibration offsets are undertaken using the keypad on the units. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 110...
Page 111 • CCC.C = actual chamber temperature in °C IMPORTANT NOTES: • Remember – the steam generator thermocouple does NOT require calibration. • The VREF does not need adjustment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 111...
Page 112 • Use the wrapped and unwrapped keys to correct the upper PO value. • If this adjustment corrects the PPP.P reading to within 1 kPa of the TTT.T reading then the unit is now in equilibrium. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 112...
Page 113 • If the readings are outside of the ± 0.25°C tolerance then further diagnostics may be required prior to re-calibration. 16. Press the SToP button on the control box when finished. 2. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 113...
Page 114: Calibration Procedure 9: For S-Class G4 Units With Rev. 7.X Board,Software Rev. 7.Xx, Sl 00R1.Xx
5. Ensure that the thermocouple and digital thermometer have matched serial numbers. 6. Attach the pressure reference meter to the pressure tube and the pressure tube to the test cassette. (Self-locking couplings). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 114...
Page 115 1. Chamber Thermocouple and Pressure Transducer Calibration To calibrate the chamber thermocouple and pressure transducer: 1. To start the calibration cycle, select Calibration in the Calibration submenu and calibration will start automatically STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 115...
Page 116 (PPP.P) and the calculated chamber pressure (TTT.T) displayed on the LCD. They should be within 1 kPa of each other during equilibrium. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 116...
Page 117 • If the readings are outside of the ± 0.25°C tolerance, further diagnostics may be required prior to re-calibration. 8. Press the STOP button when finished. 2. Switch off the unit and remove all calibration equipment. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 117...
Page 118 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 119: Cover Assembly
5. Remove seven screws from the cover; first remove two on each side (6) and then three with lockwashers (7) at the rear of the unit, using a #2 Phillips screwdriver. Some STATim 5000 units are manufactured with a bacteria-retentive air filter (9) attached to the rear of the unit by a single screw.
Page 120 (not shown) reservoir cap screws for side of unit (both sides) screws with lockwashers Controller Board bacteria-retentive air filter (if present) 10. filter bracket (if present) Figure 1 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 120...
Page 121: Reinstalling The Cover
If the STATim 5000/5000S being serviced has a bacteria-retentive air filter (9), re-insert the screws with lockwashers (7) on either side of the center screw hole before reinstalling the filter bracket (10). Follow the steps described in 2. Filters on the STATim 5000/5000S to reinstall the biological filter.
Page 122: Removing And Replacing The Armature Gasket
3. Install the new fascia using the seven screws (4) retained from the disassembly procedure. 4. Reinstall the cover. See, Cover Removal and Replacement, above. Verify that the keypad, LCD and printer (if installed) function correctly. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 122...
Page 123: Removing And Replacing The Membrane Keypad
To test the STOP button select a cycle. The LCD message indicates which cycle is selected. Press the STOP button. The LCD message reads, “SELECT A CYCLE”. 8. Reinstall the cover. See Cover Removal and Replacement, above. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 123...
Page 124 6. Cover Assembly 96-106775 Rev 5.0 membrane keypad keypad cable LCD cable fascia slot Controller Board printer cable Pressure Interface Board 10. ferrite core 11. printer module Figure 3 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 124...
Page 125: Removing And Replacing The Lcd
9. If the LCD intensity or contrast is not suitable, adjust the pot labeled either DIS or DISP, on the controller board. 10. Reinstall the cover. See Cover Removal and Replacement, above. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 125...
Page 126 6. Cover Assembly 96-106775 Rev 5.0 fascia printer module membrane keypad screws (countersink) captive fasteners keypad cable LCD cable controller board 10. pressure transducer interface Figure 4 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 126...
Page 127: For Statim 5000 G4
7. Disconnect the LCD connector (9) from controller board header P3, and the LCD DC power source cable (10) from from the controller board 8. Replace the reservoir cap onto the top of the reservoir. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 127...
Page 128 Bacteria-retentive air filter Filter bracket Controller board LCD connector DC power source cable DC power source 1 3 4 Figure 1 Figure 5 STATIM G4 2000 Service Guide Page 21 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 128...
Page 129 When in place, tighten all the screws. Do not over tighten the screws. 9. Place the reservoir cap (3) back onto the reservoir. 10. Reconnect the power cord. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 129...
Page 130: Removing And Replacing The Armature Gasket
3. Remove the carrier paper from the adhesive side of the gasket. Carefully install the gasket making sure it is seated firmly in place. Armature gasket Fascia Cover Figure 2 Figure 6 STATIM 5000 G4 Service Guide Page 23 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 130...
Page 131: Removing And Replacing The Lcd Overlay
LCD. 3. Reinstall the cover. 2. Reconnect the power cord. Power the unit ON and test the touchscreen (3). 3. Reinstall the cover. STATIM 5000 G4 Service Guide Page 24 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide...
Page 132: Removing And Replacing The Lcd Touchscreen
5. Connect the LCD controller board power cable to the DC power source and plug in the unit. 6. Power ON the unit to test the colour LCD touchscreen. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 132...
Page 133 96-106775 Rev 5.0 Cover Assembly Flexible PCB connector Colour LCD touchscreen LCD controller board Hinged catch LCD overlay Fascia Figure 4 Figure 8 STATIM 5000 G4 Service Guide Page 26 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 133...
Page 134: Removing And Replacing The Fascia
6. Verify that the colour LCD functions correctly. LCD controller board Cover Plastite screws LCD controller board Figure 8 STATIM 5000 G4 Service Guide Page 31 Figure 8 Figure 9 STATIM 5000 G4 Service Guide Page 31 STAT IM 2000/2000S...
Page 135 6. Cover Assembly 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 135...
Page 136 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 137: Electrical And Electronic Components
NO ‘W1’ jumper for calibration • NO Blue ‘pressure interface/printer’ connector • All components integrated on single board. • Surface mount type component. • ‘Push In’ yellow thermocouple connectors Figure 1 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 137...
Page 138 Rev. 7 Controller board Pressure Transducer S units Compressor Solenoid valve Water pump connect Steam Generator contrast Main Power Keypad connect Microprocessor Serial communication EEPROM Float sensor Figure 2 STAT IM 2000/2000S STATIM 5000/5000S/5000 G4 Service Guide Service Guide Page 138...
Page 139: Removing The Controller Board Assembly
Figure 3 Figure 4 Pressure transducer interface Steam generator terminals Boiler ground terminals Chamber thermocouple terminals Chamber ground terminals STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 139...
Page 140 ‘chamber’ and ‘validation’) and two for S class (‘boiler’ and ‘chamber’). • Unplug the float connector (7) on units where the water quality and float reservoirs are fitted. Figure 5 Figure 6 Thermocouple connectors Float connector STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 140...
Page 141 5. Remove and retain the three screws (13) with washers that secure the controller board assembly to the chassis. CASSIN Terminal PROBE Terminal 10. FLOAT terminal 11. Groundwire (some units) 12. J1 terminal block 13. Screws to chassis Figure 7 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 141...
Page 142: Replacing/Refitting The Controller Board Assembly
PROBE (9) or the float sensor leads (if present) to terminal positions labeled FLOAT (10). Note that on later units a third, ground wire may be present as well as the two PROBE wires. Figure 7 Figure 8 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 142...
Page 143 ‘chamber’ and ‘validation’) and two for S class (‘boiler’ and ‘chamber’) (6). • Plug in the float connector on units where the water quality + float reservoirs are fitted (7). Figure 10 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 143...
Page 144: Controller Board Fuse Values
Controller Board Fuse values Always replace blown fuses with a fuse of the same size and value as indicated directly on the controller board. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 144...
Page 145: Stat Im 5000 G4 Electronics
5. When the bubble stays within the screen’s center circle, the bubble level is calibrated. Press STOP to exit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 145...
Page 146 USB cable Ethernet port cable Speaker connect USB connect Ethernet connect Power connect Main controller board connect Figure 12 Figure 5 STATIM 5000 G4 Service Guide Page 28 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 146...
Page 147: Removing And Replacing The Stat Im 5000 G4 Usb Port
2. The speaker is hot-glued into the tabs. You will have to remove the glue to pull it out. To replace the USB port, reverse the removal instructions (use hot glue to secure speaker). STATIM 5000 G4 Service Guide Page 29...
Page 148: Removing And Replacing The Stat Im 5000 G4 Ethernet Port
To replace, reverse the removal instructions. Ethernet port cable LCD controller board Screw Ethernet port assembly tab Figure 7 Figure 14 STATIM 5000 G4 Service Guide Page 30 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 148...
Page 149: Microprocessor
The microprocessor and EEPROM devices are a matched pair set. These devices are supplied together and must be installed together. Any attempt to substitute either device on its own will result in a continuous beeping tone. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 149...
Page 150: Removing The Microprocessor
Controller Board socket using an 8-pin IC puller. DISCARD the microprocessor and EEPROM devices. Note: The orientation of Pin 1 of the socket and Pin 1 of the eePRoM STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 150...
Page 151: Replacing/Refitting The Microprocessor
LCD fails to display the “select a cycle” message, review the wiring connector placement and check that the microprocessor and EEPROM are positioned properly in the sockets. 8. Calibrate the unit after the installation of a new microprocessor. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 151...
Page 152: Microswitch
Retain these for assembling the replacement microswitch to the probe bracket. 4. Remove the microswitch. 5. Remove all RTV silicone residues from the probe bracket surface. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 152...
Page 153: Replacing The Microswitch
Using fine needle-nose pliers, adjust the activation point of the switch by carefully bending the microswitch arm. Reinstall and re-test the switch. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 153...
Page 154: Mains Components
Mains Components Power Cords STATim 5000 units are fitted with detachable power cords, which are modular and plug into a panel mounted A.C. inlet receptacle or receptacle / line filter in the back of the chassis. 1. detachable line cord 2.
Page 155: Removing A Detachable Power Cord
Plug in the connector. 3. Plug the cord into the wall receptacle and turn the power switch (2) ON. Observe the LCD and indicator lights to determine that power is present. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 155...
Page 156: Power (On/Off) Switch
14. black wire (J1-2) 15. power switch tabs 16. green wire Position P Position N 17. ground post 18. two screws 19. A.C. inlet receptacle tabs Figure 21 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 156...
Page 157: Replacing/Refitting The A.c. Power Switch
5. A dielectric strength test (Hi-Pot) AND a protective bonding impedance test (ground continuity) must be performed on the STATim when the work is completed and after the cover has been returned to the unit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 157...
Page 158: Receptacle / Line Filter
8. Plug the power cord (1) into the line filter and the wall receptacle and turn the power switch (2) ON. Observe the LCD and indicator lights to determine that power is present. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 158...
Page 159: Lcd Dc Power Source For Stat Im 5000 G4
LCD DC power source wires LCD controller board (not shown) Fascia (not shown) Screws DC power source bracket Chassis Figure 22 Figure 9 STATIM 5000 G4 Service Guide Page 32 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 159...
Page 160 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 161: Pumps, Reservoir And Compressor
J1-6 (NEUTRAL). SciCan Pump The SciCan pump is generally factory fitted to units with revision 2.x/5.x/6.x and some early 7.x controller boards from 1995 up to mid 2008. It has a similar footprint to the Fluid-O-Tech pump, however the diode is now integrated into the pump.
Page 162: Testing Pump Flow
• The Fluid-o-Tech pump is no longer available, but units with this pump can be retrofitted with the SciCan pump oNlY. • The SciCan pump and ulka pump are NoT interchangeable. They are both still available. If replacing the pump during maintenance or servicing, the same pump must be fitted to ensure the unit works correctly.
Page 163 For units fitted with Stainless Steel steam generators, the following times apply. SciCan Pump 21.5 17.0 18.5 Note: max. / min. numbers represent time in seconds required to fill the bottle to the min. line. Figure 3 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 163...
Page 164: Water Pump Recovery Repair Procedure
Performing Filter Maintenance Early STAT IM 5000 / 5000S units fitted with SciCan pumps have a coarse mesh filter in the inlet fitting and a fine mesh filter in the outlet elbow fitting located internally in the pump.
Page 165: Performing Internal Pump Filter Maintenance
4. Remove the compression nut (6) holding the compressor output tube (7) to the compressor and disconnect the tube. 5. Rest the compressor / bracket assembly to one side to access the pump. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 165...
Page 166 If there are any deposits on the mesh, clean off with a stiff, non-metallic brush. If available, an air line can be used to purge the debris from the filter STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 166...
Page 167: Performing Water Reservoir Filter Maintenance
All replacement caps will come with a new water reservoir filter. Spare Part Kit Numbers are: Reservoir Cap # 01-101783S, Water Reservoir Filter # 01-109300S. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 167...
Page 168: Performing Inline Filter Maintenance
STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 168...
Page 169 3. Select a smaller or larger size tube (depending on whether pump is over or under delivering). Note: There is no prescribed formula over which diameter to select. Selection will need to be based on perception of the under or over delivery amount. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 169...
Page 170 13. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. Figure 13 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 170...
Page 171: Removing The Fluid-O-Tech Pump Assembly
1. Remove the diode plug screw (1) and diode plug (2) from the top surface of the pump (3). If the diode is functioning, retain for reassembly. If not, replace with SciCan Part # 01-104159S. See Testing the Fluid-O-Tech Pump Diode in the following section for diode orientation.
Page 172: Testing The Fluid-O-Tech Pump Diode
2. Using a small screwdriver or similar instrument, pry away the black cap (3) from the plug. 3. Test the diode using the diode test setting on a multimeter. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 172...
Page 173: Reinstalling The Fluid-O-Tech Pump Assembly
7. Fasten one cable tie to each end of the pump mounting bracket. 8. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 173...
Page 174: Removing The Scican Or Ulka Pump Assembly
8. Water Pumps, Reservoir, and Compressor 96-106775 Rev 5.0 Removing the SciCan or ulka Pump Assembly To remove the pump assembly follow these steps (see Figure 16): 2, 3 Figure 16 (Ulka Pump shown) Cable tie Inlet fitting Inlet tube...
Page 175: Reinstalling The Scican Or Ulka Pump Assembly
9. Reinstall the cover. See STATim Cover Removal and Replacement. Priming STATIM 5000 / 5000S Pumps To prime a STATim 5000 / 5000S pump, follow these steps (see Figure 17): 1. Be sure there is steam process distilled water in the reservoir.
Page 176: Reservoir And Water Sensors
5. Tilt the unit on its side so that the Reservoir and PCB are at the top of the unit. Locate and remove three nylon cap nuts with washers (9) on the bottom of the chassis securing the reservoir. Retain the cap nuts and washers. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 176...
Page 177: Reinstalling The Reservoir
10. A dielectric strength test (Hi-Pot) AND a protective bonding impedance test (ground continuity) must be performed on the STATIM when the work is completed and after the cover has been returned to the unit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 177...
Page 178 8. Water Pumps, Reservoir, and Compressor 96-106775 Rev 5.0 Figure 19 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 178...
Page 179: Troubleshooting
The measured resistance across the unconnected sensor leads should be less than 1.0 ohm. If the reading is other than that the sensor is likely damaged. Replace the sensor. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 179...
Page 180 1. Reverse the polarity of the pump by switching the black and white power leads on the pump side. Figure 20 option 2. Fit a grounding spring to the pump. To fit a grounding spring, proceed as follows (see Figure 20): Figure 21 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 180...
Page 181 8. Water Pumps, Reservoir, and Compressor 96-106775 Rev 5.0 1. Remove the pump as described in the section above “Removing the SciCan or Ulka Pump Assembly”. 2. Insert the grounding spring on the inlet side of the pump as per picture one in figure 10 above.
Page 182 Troubleshooting reservoirs with float and water quality sensors In 2008, SciCan introduced a new type of water reservoir fitted with a water quality sensor AND a float switch. In the past, the low water level indication was performed by the water conductivity sensor.
Page 183 (see below). Release the wires from the harness so that they are free to be removed from the unit with the sensor. 2. Remove nut from float sensor. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 183...
Page 184 Ensure the wire is run behind the PCB and make the smallest loop possible without causing the wires to kink or bend sharply. 8. Cable tie the float sensor wires to the wiring harness. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 184...
Page 185: Compressor
96-106775 Rev 5.0 Compressor Over the years, the STATim 5000 / 5000S units have been manufactured using two compressor types, the MEDO compressor and the THOMAS (or SciCan) compressor. Before servicing or replacing the compressor, you must determine which model the unit contains.
Page 186: Removing The Medo Compressor
7. Disconnect the ground wire (18) from the compressor body and remove the compressor from the unit. Reinstalling the Medo Compressor SciCan recommends that the check valve be replaced when the compressor is replaced. See Chapter 11, Steam Generator Removal, Cleaning and Replacement, the Steam Generator Check Valve.
Page 187 Cable Tie 10. Mounting Screws 11. Compressor Bracket 12. Chassis 13. Controller Board 14. Cable Ties 15. Compressor Leads 16. Transducer Connector 17. Transducer 18. Ground Wire Figure 26 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 187...
Page 188: Removing The Thomas Compressor
7. Remove the ground wire (18) from the compressor. Replacing the Thomas Compressor To replace the Thomas (or SciCan) Compressor, follow these steps (see Figure 3 and 4): 1. Connect the ground wire (18) to the compressor body. 2. Reconnect the pressure transducer connector (16) to the transducer (17), if present.
Page 189 10. Mounting Screws 11. Compressor Bracket 12. Chassis 13. Controller Board 14. Cable Ties (not shown) 15. Compressor Leads 16. Transducer Connector 17. Transducer 18. Ground Wire Figure 27 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 189...
Page 190: Upgrading A Unit With A Thomas Compressor To A Medo Compressor
These instructions are for the spare part kits 01-112664S, 01-112665S and 01-112666S, intended for the upgrade from Thomas to Medo compressors on STATim 5000/5000S units in the field. 1. The chassis of units fitted with Thomas Compressors must be modified to accommodate the biological filter of a Medo Compressor.
Page 191 11. A dielectric strength test (Hi-Pot) AND a protective bonding impedance test (ground continuity) must be performed on the STATim when the work is completed and after the cover has been returned to the unit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 191...
Page 192 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 193: Solenoid Valve And Pressure Transducer
TIP: The solenoid may be also be activated by shorting P1-18 to ground on the PCB. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 193...
Page 194 4. outlet probe tube 9. solenoid valve inlet fitting 5. outlet fitting Check that the plunger is moving freely in the valve body. Figure 2 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 194...
Page 195 12. Reinstall or replace; the bronze disc (8), plunger spring (7), plunger (6) and o-ring (9) to the plunger tube (4). (Order SciCan Kit Part # 01-100998S.) 13. Screw the plunger tube into the valve body (11) and tighten using the solenoid tube wrench.
Page 196: Removing The Solenoid Valve
6. Route the solenoid valve leads (1) together with the bundle of wires extending to the controller board and connect the leads to controller board terminal positions labelled J1-7 LINE and J1-8 NEUTRAL. These two wires are interchangeable. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 196...
Page 197: Pressure Transducer
2004 on. The input voltage is the same for both types, but the output voltage is different so the two types are not interchangeable. Pressure transducer Figure 4 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 197...
Page 198 A more accurate reading can be achieved by finetuning the unit as per the instructions below ( See Checking the transducer). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 198...
Page 199 5.5. Using a 3/8-inch wrench, disconnect the compression nut (8) holding the coiled transducer tube (6), from the bottom of the transducer (see Figure 4). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 199...
Page 200 If failure has occurred or potential failure is suspected, replacement is recommended. NoTe: Do not forget to reset the pressure transducer offset back to the original setting or, re-calibrate the unit fully if in doubt. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 200...
Page 201: Removing The Pressure Transducer
Transducer connector Compression nut Coiled transducer tube Solenoid valve inlet “T” fitting Compression nut Nut and washer 10. Transducer bracket 11. Screw and washer 12. Chassis Figure 6 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 201...
Page 202: Reinstalling The Pressure Transducer
Refer to the relevent calibration procedure and re-calibrate the unit upon completion of the repair. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 202...
Page 203: Removing The Pressure Interface Board
The unit must be re-calibrated prior to the being used to process instruments. Refer to the relevant calibration procedure and re-calibrate the unit upon completion of the repair. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 203...
Page 204 Pressure Interface Board Power switch Line cord (not shown) Printer cable Cable tie Armature Transducer connector Transducer Transducer wires 10. Ejector latches 11. Controller Board 12. Battery Figure 7 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 204...
Page 205: Pressure Interface Board Battery
1. Remove the pressure interface board or main PCB as appropriate to the PCB revision. 2. Carefully desolder BAT1 from the solder side of the board. Note the orientation of the anode and cathode. Always replace the battery with a SciCan battery of equal rating and size. Solder the replacement battery in position BAT1.
Page 206 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 207: Armature, Isoplate, And Probe Bracket And Chamber Thermocouple
11. Lower the unit to the flat work surface and lift the armature from the chassis. Be careful not to damage the thermocouple in the probe bracket assembly. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 207...
Page 208 18. solenoid valve bracket assembly 19. probe bracket assembly 20. cap screws with washers 21. ground strap 22. cap screws with spring lockwashers 23. Bubble level (not shown) Figure 1 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 208...
Page 209: Reinstalling Armature And Isoplate
12. Calibrate the thermocouples appropriate to the unit type. 13. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 209...
Page 210: Removing The Isoplate From The Armature-Isoplate
The Isoplate is a plastic box secured inside the armature. It is designed to hold and insulate the Isoplate Armature Three screws for bubble level Bubble level Bubble level base Drain tube Screws with washers Probe bracket gasket Cassette Figure 2 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 210...
Page 211: Replacing And Reassembling The Isoplate Into The Armature
8. Refill the reservoir using steam process distilled water. 9. Recalibrate the thermocouples. 10. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 211...
Page 212: Probe Bracket And Chamber Thermocouple
CHAMBER +Y and -R. Disconnect the ground terminal (3) from the position marked CHAMBER directly above the terminals. Leave the screws with contact washers in the terminals. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 212...
Page 213 (27). Remove the steam generator outlet tube (13) and the solenoid valve exhaust tube (18) from the probe bracket assembly. (Discard them if fitting a new bracket). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 213...
Page 214 23. Cap screws with flat washers 24. Probe bracket gasket (not shown) 25, 27. Compression nut for probe inlet fitting, probe inlet fitting 26. Armature 28. Armature ground wire (not shown) Figure 5 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 214...
Page 215: Replacing And Reinstalling The Probe Bracket And Chamber Thermocouple
7. Install a new copper tube (18) that extends between the solenoid valve assembly (21) and the solenoid valve inlet fitting (19) on the probe bracket assembly (22). Do not tighten the compression nuts. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 215...
Page 216 NOTE: The two leads must not touch one other or any other component. Do not calibrate a thermocouple until it is properly installed and positioned in the unit. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 216...
Page 217 20. Check the microswitch for proper operation by inserting a cassette with the power ON and listening for the solenoid valve to click. 21. Calibrate the unit using the appropriate calibration procedure. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 217...
Page 218: Aligning The Probe Bracket And Chamber Thermocouple
5. Recheck the alignment rods to ensure that they still rotate and slide in and out freely. Slacken off the screws and repeat the procedure if necessary if the alignment rods are tight. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 218...
Page 219 10. Calibrate the unit using the appropriate calibration procedure. 11. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 219...
Page 220 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 221: Steam Generator, Check Valve, Thermal Fuse And Pressure Relief Valve
These were factory fitted from 2005 and were associated with Rev. 6.x controller boards plus Rev. 5.xx software, or Rev. 7.x controller boards plus Rev. 6.xx software. Figure 1 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 221...
Page 222: Replacing 1St Generation And Stainless Steel Steam Generators (Matrix)
2nd generation Alex steam generator (Boris) NoTe: This version still operates using Rev. 5.x/6.x software. In mid 2008, SciCan implemented an O-ring seal design to seal the joint between the cap and base of the boiler assembly to improve the manufacturability of the steam generator assembly.
Page 223: Removing The Aluminum Steam Generator
23. screws cable ties 14. compressor tube 24. steam generator bracket chamber thermocouple lead 15. check valve inlet assembly steam generator 16. compression nut 25. transducer leads (if present) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 223...
Page 224: Reinstalling The Aluminum Steam Generator
(22). Thread the nuts and finger tighten, then tighten with a wrench. Do not over tighten. 4. Tighten the two screws holding the steam generator bracket assembly to the chassis. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 224...
Page 225 16. Recalibrate the unit as appropriate. 17. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. 18. Reinstall the cover. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 225...
Page 226: Removing The Stainless Steel Steam Generator
9. Loosen the mounting screws that hold the steam generator bracket to the chassis and, using the bracket’s key slot, slide the steam generator out of position and remove. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 226...
Page 227: Reinstalling The Stainless Steel Steam Generator
Type B has an integral modified steam generator bracket. Both scenarios ensure that, when properly installed, the steam generator terminals are angled slightly downward. Figure 4 Figure 5 Figure 6 Figure 7 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 227...
Page 228 Secure the wires to the top of the armature using the cable anchors provided. 13. Replace the pressure interface board or printer cable (if fitted) into the blue socket. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 228...
Page 229: Check Valves
5. If there is evidence of water in the bacteria retentive filter, replace the check valve and the filter. If there is evidence of water in the compressor or if the compressor filter is wet, replace the steam generator check valve, compressor and filters. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 229...
Page 230: Removing And Replacing The Check Valve
(5). Use a wrench to hold the right angle brass fitting so that it does not move. Clean any Teflon™ tape or assembly compound from the threads on the right angle valve fitting. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 230...
Page 231 (1). 7. Install replacement filters as required. 8. Run a sterilization cycle and observe for leaks. 9. Reinstall the cover. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 231...
Page 232: Steam Generator Thermal Fuses
It should be noted that the steam generator bases/brackets may be different, so the appropriate fuse must be obtained for each steam generator. The three configurations for aluminium steam generators are as follows (see Figure 9): Figure 9 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 232...
Page 233: Removing The Thermal Fuse On The Aluminum Steam Generator
5. Using a wrench, disconnect the compression nut (9) holding the steam generator outlet tube (10) to the probe bracket inlet fitting (11) and the compression (12) nut holding the steam generator outlet tube to the steam generator outlet fitting (13). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 233...
Page 234 21. double thermal fuse 10. steam generator outlet tube 22. modified steam generator 11. probe bracket inlet fitting bracket 12. compression nut 23. modified steam generator Figure 11 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 234...
Page 235: Replacing The Thermal Fuse On The Aluminum Steam Generator
2-3 inches. 10. Reinstall the compressor tube (6) onto the check valve inlet (3) and secure the tube to the valve with a high temperature rated cable tie (1). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 235...
Page 236: Removing And Replacing The Thermal Fuse On The Stainless Steel Steam Generator
This type of PRV are factory fitted on steam generators on the following units: • STAT IM S units (European specification) with stainless steel or “Alex” type steam generators (2004 to date). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 236...
Page 237: Checking The Pressure Relief Valve
No pressure or power should be present while performing this operation. The cover should also be removed. It is also recommended that the steam generator and associated components are cool to the touch before proceeding. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 237...
Page 238 Do not over tighten the new valve. 4. Run a sterilization cycle and observe all fittings and tubes for leaks. Check LCD read-outs for messages indicating cycle status. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 238...
Page 239 11. Steam Generator, Check Valve, Thermal Fuse and Pressure Relief Valve 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 239...
Page 240 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 241: Printer And Data Logger
• U nits purchased WITHOUT a printer can be retro-fitted with a printer module using part number 01-210000 “Thermal Internal Printer Kit for STATim 5000/5000S”. • Note that a SciCan Data Logger cannot be fitted to these units as the chassis cannot accommodate the installation of the appropriate cable port. 2007 onwards: STATim 5000/5000S units with revision 7.x controller board • T hese units are also available both with and without a built in STATPRINTER mechanism...
Page 242: Printer
3. Remove and retain the Printer Interface Board and the Printer Interface Board shield (8). There may be four nylon spacers (not shown) between the board and the stand-offs. See; “Printer Interface Board: Important Notes.” STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 242...
Page 243: Printer Interface Board - Important Notes
1. In order to operate with version 1.1 STATim Controller Boards, Printer Interface Boards version 2.0 and higher require the removal of jumper J2. 2. Nylon spacers are required for mounting version 1.1 Printer Interface Boards ONLY. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 243...
Page 244: Removing And Replacing The Battery
Earlier versions require that the Printer Interface board be removed from the back of the module before the pot is accessible. See, “Removing the Printer Controller Board” and “Printer Interface Board - Important Notes.” STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 244...
Page 245: Removing The Printer Assembly
16. Print head flexible cable Printer housing 17. Printer ribbon cable Printer board 18. Power button Paper roll arm 19. Paper advance button 10. Printer door 20. Paper feed slot Figure 2 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 245...
Page 246: Replacing The Printer
7. Place the left hand hinge pin in the recesses slot / retaining hole and align the long spring arm. Swing the right hand hinge pin towards the module housing and push firmly onto the snap mechanism (4). 8. Replace the printer into the snap mechanism. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 246...
Page 247: Installing Thermal Paper Into The Statprinter
Installing Thermal Paper into the Printer NOTE: Use only paper approved for use with the Statprinter. The use of any other paper may damage the printer and will void the warranty. Thermal paper is available from SciCan (SciCan order no. 01-101657S).
Page 248: Removing Paper Jams
7. Using a pair of tweezers or fine needle-nosed pliers, carefully remove the paper from the mechanism. 8. When the paper is removed, proceed as described in “Replacing the Printer.” STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 248...
Page 249: Recommended Printers
Controller Boards The following printers have been tested by SciCan and are recommended for use as an external printer for STATim 5000 units with Rev. 7 boards. They may be purchased from your local computer store or from an online supplier.
Page 250: Installing The External Printer
(or from the printer’s user manual) and press the RUBBER & PLASTICS button to select and return to the user menu. 10. Using the UNWRAPPED and WRAPPED buttons, scroll until the cursor is next to “Printer uses º char” and press the RUBBER & PLASTICS button to access the options. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 250...
Page 251: Data Logger
Installing the SciCan Data logger Setting the STATIM unit SciCan’s Data Logger can record and store cycle information onto a mass storage device (MSD) such as a USB Flash Drive or SD memory card. The Data Logger is supplied with two cables for connection to 25 pin (early STATim 2000 units only) and 9 pin (all revision 7 2000 and 5000 units) data ports.
Page 252 “MSD NOT DETECTED”/”INSERT MSD/FLASH”/”SELECT A CYCLE” Messages “MSD NOT DETECTED”, “INSERT MSD/FLASH” and “SELECT A CYCLE” will rotate in sequence and not all appear at the same time. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide HH:MM DD/MM/YYYY Page 252...
Page 253 Messages “USB/FLASH DETECTED”, “SAFELY REMOVE MSD” and “SELECT A CYCLE” will rotate in sequence and not all appear at the same time. 9. The unit is now ready for use. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 253...
Page 254: Data Logger Troubleshooting
10 seconds. Then re-connect the power adapter and insert the MSD into the Data Logger. waiting 10 seconds. Then re-connect the power adapter and insert the MSD into the Data Logger. If the problem persists, contact the SciCan Service Center. If the problem persists, contact the SciCan Service Center.
Page 255: Data Logger Specifications
Lexar 512 MB PNY 512 MB Ultra 512 MB Kingston ultimate 512 MB Other USB Flash Drives and SD Cards may also be compatible with this Data Logger. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 255...
Page 256 PRECAUTIONS If you have questions about the unit you are repairing, please do not hesitate to contact your local SciCan representative for information. Also, the STAT IM is heavy. Exercise caution and seek assistance when lifting or carrying units. eXeRCISe CAuTIoN • Hazardous voltages are accessible when the cover is removed.
Page 257: Installation
Use properly grounded and fused power sources with the same voltage rating as indicated on the label at the back of your STATim. Avoid multiple outlet receptacles. If using a surge suppressor power bar, plug in one STATim only. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 257...
Page 258: Unit Placement
The tube can be routed through a hole, (8 mm/0.3˝ in diameter) in the counter-top and secured with the provided nylon clamps. Figure 2 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 258...
Page 259: Filling The Statim Reservoir
LCD. If you have a water conductivity meter (available from SciCan, order number 01-103139S) check each new water container before filling the reservoir. If your unit is equipped with a Rev. 7.x controller board or higher (software SxxxR6xx), you can read the water conductivity by referring to the ‘Water Quality’...
Page 260: Setting The Time And Date
UNWRAPPED button will increase the selected value. Use the RUBBER / PLASTIC to move to the next digit. 11. To save changes and return to the regular operating mode, press the STOP button. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 260...
Page 261: Setting/Editing Serial Number
STOP button NOTE: The serial number can be set also by using a Barcode Scanner connected onto the RS232 port (Settings: 96008N1, CR/LF at the end of string). STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 261...
Page 262: Setting Air Drying Time
2. Use the first pair of the arrow buttons to move from one digit to the next. Use the second pair of arrow buttons to change digit values. 3. To save changes and return to the regular operating mode, press the STOP button. STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 262...
Page 263: Connecting Stat Im G4 To A Network
Connection time will vary depending on the network speed, and making an initial connection may take longer. connection may take longer. an initial connection may take longer. STATIM 5000 G4 Service Guide Page 13 STATIM 5000 G4 Service Guide Page 13...
Page 264: Setting Up The G4 Web Portal
“scican”. Use it to enter and then you can customize it using the PASSWORD tab. and password, the default is “scican”. Use it to enter and thenyou can customize it using the you can customize it using the PASSWORD tab.
Page 265 Uncheck the box if the customer does not do not want SciCan Technical Service to 3. Uncheck the box if the customer does not do not want SciCan Technical Service to Uncheck the box if the customer does not do not want SciCan Technical Service to automatically receive the unit’s cycle fault emails.
Page 266 ‘scican’. From the SETUP page, go to the PASSWORD tab. Note that both the default user name password is ‘scican’. and password is ‘scican’. STATIM 5000 G4 Service Guide Page 17 STATIM 5000 G4 Service Guide Page 17...
Page 267 To restore settings, click Choose file and browse for the file on the computer, select it and 3. To restore settings, click Choose file and browse for the file on the computer, select it and click Restore. click Restore. STATIM 5000 G4 Service Guide Page 18 STAT IM 2000/2000S Service Guide...
Page 268 Internet, accessing a router and whether the unit The results will confirm whether you are accessing the Internet, accessing a router has a proper IP address. and whether the unit has a proper IP address. STATIM 5000 G4 Service Guide Page 19 STAT IM 2000/2000S Service Guide...
Page 269: Preparing Unit For Use
Exhaust tube Assemble and insert cassette. STAT-DRI (not available for U.S. G4 models) Run unit Drying plates (5000S only) Process Challenge Device (Helix) with test strips (S units only) STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 269...
Page 270 Check integrator for pass/fail (4 = pass 6 = fail)* (S units only) Run 2nd Hollow Wrapped/Wrapped cycle If the integrator shows a fail, do not use the unit. Replace unit and call SciCan representative. STAT IM 2000/2000S Service Guide...
Page 271: Statim Operational Diagram
13. Installation 96-106775 Rev 5.0 STAT IM 2000/2000S Service Guide STATIM 5000/5000S/5000 G4 Service Guide Page 271...

This manual is also suitable for:

Statim 5000s Statim 5000 g4

SciCan STATIM 5000 Service Manual

About this Service Guide

1 Identifying Statim 5000 Units

2 Tools, Maintenance Schedules, Procedures and Testing

3 Diagnostics and Troubleshooting Cycle Faults

4 Statim 5000 Calibration

5 Statim 5000S Calibration

6 Cover Assembly

7 Electrical and Electronic Components

8 Pumps, Reservoir and Compressor

9 Solenoid Valve and Pressure Transducer

10 Armature, Isoplate, and Probe Bracket and Chamber Thermocouple

11 Steam Generator, Check Valve, Thermal Fuse and Pressure Relief Valve

12 Printer and Data Logger

13 Installation

14 Statim Operational Diagram

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Summary of Contents for SciCan STATIM 5000