Wayne PC4 Operating Instructions Manual

Wayne PC4 Operating Instructions Manual

Self-priming portable utility pump
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READ, UNDERSTAND AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL - DO NOT DISCARD.
Failure to follow these instructions could result in property damage, serious injury or death.
DESCRIPTION
This self-priming portable utility pump is designed to be used as
a transfer pump for such applications as emptying water heaters,
livestock tanks, etc. Pump can also be used for an intermittent
pressure boost for applications such as washing cars, cleaning
driveways, etc. The motor is air cooled; it is not designed to operate
under water.
NOTE: This pump is not intended for permanent installation or long,
extended periods of continuous operation.
UNPACKING
After unpacking the utility pump, carefully inspect for any damage
that may have occurred during transit. Check for loose, missing or
damaged parts. If you need assistance, call our Customer Service
Department at 1-800-237-0987.
SAFETY GUIDELINES
To help recognize this information, observe the following signal
words/hazard classifications.
Danger indicates an imminently hazardous
situation which, if not avoided, WILL result in
death or serious injury.
Warning indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
Caution indicates a potentially hazardous
situation which, if not avoided, MAY result in
minor or moderate injury.
Notice indicates important information, that if
not followed, may cause damage to equipment.
This is the safety alert symbol. It is used to alert you to potential bodily
injury hazards. Obey all safety messages that follow this symbol to avoid
possible harm.
NOTE: Information that requires special attention.
Motor
Single Phase - 115V, 60 Hz, 8,000 RPM
Motor
Series Wound (brush type) AC/DC Operation
Impeller
Thermoplastic
Motor Housing
Cast iron
Shaft and Volute
Buna-N
Seal
Maximum Fluid
120°F
Temperature
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2016, WAYNE/Scott Fetzer Company.
Self-Priming
Portable Utility Pump
OPERATING INSTRUCTIONS & PARTS MANUAL
For parts, product & service information visit www.waynepumps.com
GENERAL SAFETY INFORMATION
CALIFORNIA PROPOSITION 65
California to cause cancer and birth defects or other reproductive harm.
Wear gloves when handling this product, and wash hands after handling.
GENERAL SAFETY
WILL result.
Do NOT use to pump flammable or explosive fluids such as
gasoline, fuel oil, kerosene, etc. Do NOT use in a flammable
and/or explosive atmosphere. Pump SHOULD only be used to
pump clear water. Personal injury and/or death WILL result.
Do NOT walk on wet areas until ALL power is turned off.
Failure to follow this warning WILL result in fatal electrical
shock.
1.
Read all instructions before operation.
2.
Disconnect power and release all pressure within
the system before servicing any component.
3.
Drain all liquids from system before servicing.
Personal injury and/or property damage COULD result.
4.
Periodically inspect pump and system components, checking
for weak and/or worn hoses. Insure all connections are secure.
Specifications
Horsepower
Inlet/Outlet Openings
Pump Housing
Motor Shaft
Motor Bearings
This product or its power cord contains
chemicals, including lead, known to the State of
Do not submerge motor or allow motor to be
exposed to water. Personal injury and/or death
Risk of electrical shock. ALL wiring must be
performed by a qualified electrician.
Secure the discharge line before starting the
pump. An unsecured discharge line MAY whip.
1/2 HP
3/4 inch NPT
Cast iron
Cold rolled steel
Permanently lubricated
Rolling element bearings
3213
07
PC4
-001 6/16

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Summary of Contents for Wayne PC4

  • Page 1 Maximum Fluid 120°F Temperature REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. For parts, product & service information visit www.waynepumps.com 3213 -001 6/16 © 2016, WAYNE/Scott Fetzer Company.
  • Page 2: Operation

    Operating Instructions and Parts Manual GENERAL SAFETY INFORMATION (CONTINUED) PRIME PLUG Pump motor is equipped with an automatic resetting thermal protector and MAY restart unexpectedly. Protector tripping is an indication of motor overheating INLET because of operating pump at low heads (low discharge restriction), excessively high or low voltage, inadequate wiring, excessive surrounding air temperature, inadequate ventilation, and/or defective motor or pump.
  • Page 3: Maintenance

    __________________________________________________________ up. The brushes should be removed and carbon removed. Worn brushes are not covered under warranty. Replacement brushes may be available from WAYNE Pumps. Call 1-800-237-0987 to order. __________________________________________________________ Disconnect electrical cord from power supply. Remove brush caps with screwdriver.
  • Page 4: Service Part Replacement

    Operating Instructions and Parts Manual SERVICE PART REPLACEMENT Make sure the pump is unplugged and cooled down before ROTOR ASSEMBLY THRUST WASHER disassembling the pump. Release any pressure from the pump then disconnect any hoses or plumbing, and drain the product. HEAD SEAL Remove brush holder caps and brushes (make note of which CERAMIC SEAL...
  • Page 5: Troubleshooting Chart

    TROUBLESHOOTING CHART Symptom Possible Cause(s) Corrective Action Pump will not start or run 1. Blown fuse 1. If blown, replace with proper sized fuse or reset breaker 2. Low line voltage 2. Contact an electrician 3. Worn brushes 3. Replace brushes 4.
  • Page 6: Replacement Parts List

    Please provide following information: Address parts correspondence to: Address parts correspondence to: - Model number - Model number Wayne Water Systems Wayne Water Systems - Serial number (if any) - Serial number (if any) 101 Production Drive 101 Production Drive...
  • Page 7: Limited Warranty

    Limited Warranty For one year from the date of purchase, WAYNE Water Systems (“WAYNE”) will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by WAYNE to be defective in materials or workmanship. Please call WAYNE (800-237-0987) for instructions or see your dealer.
  • Page 8 Operating Instructions and Parts Manual NOTES www.waynepumps.com...
  • Page 9: Para Desempacar

    RECORDATORIO: ¡Conserve su prueba de compra fechada para la garantía! Adjúntela a este manual o archívela para conservarla de forma segura. Para obtener información sobre piezas de repuesto, productos y servicio, visite www.waynepumps.com © 2016, © 2016, WAYNE/Scott Fetzer Company. WAYNE/Scott Fetzer Company. Sp-9 Sp-9...
  • Page 10: Instalación

    Manual de instrucciones de funcionamiento y piezas de repuesto INFORMACIONES GENERALES DE SEGURIDAD Tabla de las Longitudes de los Cordones de Extensión (CONTINUACION) Tamaño del Asegure la línea de descarga antes de dar alambre arranque a la bomba. Si no la asegura, ES Longitud 15 m 31 m...
  • Page 11 Las escobillas no están cubiertas en __________________________________________________________ la garantía. Para ordenar escobillas de repuesto comuníquese con el distribuidor de bombas WAYNE más cercano a su domicilio. En EUA llame al 1-800-323-0620 para ordenarlas. __________________________________________________________ 1.) Desconecte el cordón eléctrico del tomacorrientes.
  • Page 12 Operating Instructions and Parts Manual REEMPLAZO DE PIEZAS DE REPUESTO Asegúrese de que la bomba esté desconectada y fría antes de desarmarla. Libere toda la presión de la bomba y luego desconecte las mangueras o tuberías, y drene el producto. Retire las tapas de los soportes de las escobillas y las escobillas (tome nota de qué...
  • Page 13 TABLA DE IDENTIFICACIÓN DE PROBLEMAS Síntoma Causa(s) Posible(s) Medida Correctiva La bomba no se 1. Un fusible quemado 1. Si está quemado, reemplácelo con un fusible enciende ni funciona adecuado o active el cortacircuito 2. El voltaje es muy bajo 2.
  • Page 14: Lista De Partes De Reparación

    Distribuidor Más Cercano a Su Domicilio Sirvase darnos la siguiente información: Dirija toda la correspondencia a: - Número del modelo Wayne Water Systems - Código impreso 101 Production Drive - Descripción y número del repuesto según la lista de repuestos Harrison, OH 45030 U.S.A.
  • Page 15 NOTES www.waynepumps.com Sp-15...
  • Page 16 Garantie Limitée Durante un año a partir de la fecha de compra, WAYNE Water Systems (“WAYNE”) reparará o reemplazará, según lo consideren adecuadon, cualquier pieza de esta bomba para sumideros (“Producto”) que el comprador original envie a reparación y los empleados o representantes autorizados de WAYNE determinen que están defectuosos debido a problemas de materiales o manufactura.

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