Porter-Cable CPLDC2540P Instruction Manual
  1. Manuals
  2. Brands
  3. Porter-Cable Manuals
  4. Air Compressor
  5. CPLDC2540P
  6. Instruction manual
Porter-Cable CPLDC2540P Instruction Manual

Porter-Cable CPLDC2540P Instruction Manual

Direct drive oil lube portable air compressor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction
manual
Model
CPLDC2540P
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2004 Porter-Cable Corporation
ESPAÑOL: PÁGINA 25
FRANÇAIS: PAGE 49
Direct Drive
Oil Lube
Portable Air Compressor
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
The Model and Serial No. plate is located on the frame.
Record these numbers in the spaces below and retain for
future reference.
Model No.
Type
Serial No.
Part No. A02231-041-0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CPLDC2540P and is the answer not in the manual?

Questions and answers

Related Manuals for Porter-Cable CPLDC2540P

Summary of Contents for Porter-Cable CPLDC2540P

  • Page 1 Instruction manual Model CPLDC2540P To learn more about Porter-Cable visit our website at: http://www.porter-cable.com Copyright © 2004 Porter-Cable Corporation ESPAÑOL: PÁGINA 25 FRANÇAIS: PAGE 49 Direct Drive Oil Lube Portable Air Compressor IMPORTANT Please make certain that the person who is...

  • Page 2: Safety Guidelines - Definitions

    This tool was designed for certain applications. Porter-Cable strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you.

  • Page 3: Risk Of Explosion Or Fire

    IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN IT IS NORMAL FOR ELECTRICAL CONTACTS WITHIN THE MOTOR AND PRESSURE SWITCH TO SPARK.

  • Page 4: Risk Of Bursting

    RISK OF BURSTING AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY. WHAT CAN HAPPEN FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK, CAUSING RUST AND THINNING OF THE STEEL TANK.

  • Page 5: Risk Of Electrical Shock

    RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN YOUR AIR COMPRESSOR IS POWERED BY ELECTRICITY. LIKE ELECTRICALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY IT MAY CAUSE ELECTRIC SHOCK. REPAIRS ATTEMPTED BY UNQUALIFIED PERSONNEL CAN RESULT IN SERIOUS INJURY OR DEATH BY ELECTROCUTION.

  • Page 6: Risk Of Burns

    WHAT CAN HAPPEN TOUCHING EXPOSED METAL SUCH AS THE COMPRESSOR HEAD OR OUTLET TUBES, CAN RESULT IN SERIOUS BURNS. RISK FROM MOVING PARTS WHAT CAN HAPPEN MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT WITH YOU OR YOUR CLOTHING.
  • Page 7 REVIEW AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS IN THIS MANUAL. BECOME FAMILIAR WITH THE OPERATION AND CONTROLS OF THE AIR COMPRESSOR. KEEP OPERATING AREA CLEAR OF ALL PERSONS, PETS, AND OBSTACLES. KEEP CHILDREN AWAY FROM THE AIR COMPRESSOR AT ALL TIMES.

  • Page 8: Duty Cycle

    “cut-out” pressure. Branch Circuit: Circuit carrying electricity from electrical panel to outlet. Porter-Cable air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand.

  • Page 9: To Add Oil To Pump

    COMPRESSORS ARE SHIPPED WITHOUT OIL. A small amount of oil may be present in the pump upon receipt of the air compressor. This is due to plant testing and does not mean the pump contains oil. Multi-Viscosity motor oils, like 10W 30, should not be used in an air compressor.

  • Page 10: Location Of The Air Compressor

    Location of the Air Compressor Locate the air compressor in a clean, dry, and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air.

  • Page 11: Extension Cords

    Extension Cords Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor, and to prevent overheating. If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product •...

  • Page 12: Know Your Air Compressor

    “cut-out” pressure. Safety Valve: If the pressure switch does not shut off the air compressor at its “cut-out” pressure setting, the safety valve will protect against high pressure by “popping out” at its factory set pressure (slightly higher than the pressure switch “cut-out”...

  • Page 13: How To Use Your Unit

    Set the On/Auto/Off lever to “OFF”. Before Starting Break-in Procedure This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. Make sure the On/Auto/Off lever is in the "OFF" position.

  • Page 14: Before Each Start-Up

    The compressor is ready for use. NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area.

  • Page 15: Customer Responsibilities

    Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis.
  • Page 16 - mark, slowly add oil until it reaches the + (full) mark on the dipstick. NOTE: Use a air compressor oil such as SAE-30 (API CG/CD heavy duty motor oil. Under extreme winter conditions use SAE-10 weight oil.
  • Page 17 NOTE: Use a air compressor oil such as SAE-30 (API CG/CD heavy duty motor oil. Under extreme winter conditions use SAE-10 weight oil. Slowly fill crankcase with oil. Crankcase capacity is 8 fluid ounces (236.6 ml). Oil level should be at the + (full) mark on the dipstick.

  • Page 18: Service And Adjustments

    ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Before servicing: ● Unplug or disconnect electrical supply to the air compressor. ● Bleed tank of pressure. ● Allow the air compressor to cool. To Replace Regulator Release all air pressure from air tank.
  • Page 19 Before you store the air compressor, make sure you do the following: Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. Set the On/Auto/Off lever to “OFF”. Turn the regulator counterclockwise and set the outlet pressure to zero.

  • Page 20: Troubleshooting

    Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air PROBLEM Excessive tank...
  • Page 21 Decrease amount of air usage. Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor. Check and replace if required. Remove and clean, or replace. Tighten fittings.
  • Page 22 PROBLEM Motor will not Motor overload protection run. switch has tripped Tank pressure exceeds pressure switch “cut-in” pressure. Check valve stuck open. Loose electrical connections. Possible defective motor or starting capacitor. Paint spray on internal motor parts. Pressure release valve on pressure switch has not unloaded head pressure.
  • Page 23 PROBLEM Knocking Noise. Possible defect in safety valve. Defective check valve. Compressor mounting screws loose Carbon build-up in pump Squealing Compressor pump has no sound. oil. CAUSE Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced. Contact a Trained Service Technician.

  • Page 24: Limited Warranty

    • Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). • Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.

Table of Contents