Porter-Cable CPLDC2541S Instruction Manual

Direct drive oil lube portable air compressor

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Instruction manual (24 pages)

Instruction manual (72 pages)

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Page 1: Instruction Manual
Direct Drive Oil Lube Portable Air Compressor CPLDC2541S IMPORTANT Please make certain that the person who is To learn more about Porter-Cable to use this equipment carefully reads and visit our website at: understands these instructions before http://www.porter-cable.com starting operations.
Page 2: Safety Guidelines - Definitions
This tool was designed for certain applications. Porter-Cable strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you.
Page 3: Risk Of Explosion Or Fire
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT ALWAYS OPERATE THE COMPRESSOR IN A IT IS NORMAL FOR ELECTRICAL CONTACTS...
Page 4: Risk Of Bursting
HAZARD RISK OF BURSTING AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY. WHAT CAN HAPPEN HOW TO PREVENT IT FAILURE TO PROPERLY DRAIN DRAIN TANK DAILY OR AFTER EACH USE.
Page 5: Risk Of Electrical Shock
HAZARD RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN HOW TO PREVENT IT NEVER OPERATE COMPRESSOR YOUR AIR COMPRESSOR IS POWERED BY OUTDOORS WHEN IT IS RAINING OR IN WET ELECTRICITY. LIKE OTHER CONDITIONS. ELECTRICALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY IT MAY CAUSE NEVER OPERATE COMPRESSOR...
Page 6: Risk Of Burns
HAZARD RISK OF BURNS WHAT CAN HAPPEN HOW TO PREVENT IT TOUCHING EXPOSED METAL SUCH AS THE NEVER TOUCH ANY EXPOSED METAL PARTS COMPRESSOR HEAD OR OUTLET TUBES, ON COMPRESSOR DURING OR IMMEDIATELY AFTER OPERATION. COMPRESSOR WILL CAN RESULT IN SERIOUS BURNS. REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION.
Page 7 HAZARD RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT UNSAFE OPERATION OF YOUR AIR REVIEW AND UNDERSTAND ALL COMPRESSOR COULD LEAD TO SERIOUS IN- INSTRUCTIONS AND WARNINGS IN THIS MANUAL. JURY OR DEATH TO YOU OR OTHERS. BECOME FAMILIAR WITH THE OPERATION AND CONTROLS OF THE AIR COMPRESSOR.
Page 8: Duty Cycle
Branch Circuit: Circuit carrying electricity from electrical panel to outlet. DUTY CYCLE Porter-Cable air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand.
Page 9 ACCESSORIES Accessories for this unit are available at the store the unit was purchased. ASSEMBLY To Add Oil To Pump DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE. Serious damage can result from even limited operation unless filled with oil and broken in correctly.
Page 10: Location Of The Air Compressor
INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry, and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air filter must be kept clear of obstructions which could reduce air flow to the air compressor.
Page 11: Extension Cords
Extension Cords Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor, and to prevent overheating. If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product •...
Page 12: Know Your Air Compressor
OPERATION Know Your Air Compressor READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Description of Operation Become familiar with these controls before operating the unit.
Page 13: How To Use Your Unit
Dipstick: Indicates the amount of oil in the pump, the + mark indicates full and the - mark indicates oil needs to be added. See Oil paragraphs in the Maintenance section for instructions. Motor Thermal Overload Protector (not shown): This Dipstick motor has a manual thermal overload protector.
Page 14: Before Each Start-Up
Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual.) Open the drain valve fully (counter-clockwise) to permit air to escape and prevent air pressure build up in the air tank during the break-in period. Move the On/Auto/Off lever to "ON/AUTO"...
Page 15: Customer Responsibilities
MAINTENANCE Customer Responsibilities Daily or Before Every Every Every Every after each Yearly each hours hours hours hours ● Check Safety Valve ● Drain Tank ● Oil Leaks ● Check Oil ● Change Oil ● Air Filter 1- more frequent in dusty or humid conditions Unit cycles automatically when power is on.
Page 16 Drain water from air tank by opening drain valve (counter-clockwise) on bottom of tank. NOTE: Tilt tank forward to drain tank completely. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.
Page 17 NOTE: Use a air compressor oil such as SAE-30 (API CG/CD heavy duty motor oil. Under extreme winter conditions use SAE-10 weight oil. Slowly fill crankcase with oil. Crankcase capacity is 6 fluid ounces (177.4 ml). Oil level should be at the + (full) mark on the dipstick. Overfilling with oil will cause premature compressor failure.
Page 18: Service And Adjustments
SERVICE AND ADJUSTMENTS Unit cycles automatically when power is on. When doing Maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any Maintenance or repair, unplug the compressor and bleed off all air pressure.
Page 19: To Replace Regulator
To Replace Regulator Release all air pressure from air tank. See “To Drain Tank” in the Maintenance section. Unplug outfit. Using an adjustable wrench remove the gauges and quick connect from the regulator. Remove the regulator. Apply pipe sealant tape to the nipple on the pressure switch. Assemble the regulator and orient as shown.
Page 20: Troubleshooting
TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. CORRECTION CAUSE PROBLEM...
Page 21 CORRECTION CAUSE PROBLEM If there is an excessive amount It is normal for “some” Pressure reading of pressure drop when the pressure drop to occur. on the regulated accessory is used, adjust the pressure gauge regulator as instructed in the (if equipped) Operation section.
Page 22 CORRECTION CAUSE PROBLEM Motor will not Let motor cool off and Motor overload protection overload switch will run. switch has tripped automatically reset. Motor will start automatically Tank pressure exceeds when tank pressure drops pressure switch “cut-in” below “cut-in” pressure of pressure.
Page 23 CORRECTION CAUSE PROBLEM Knocking Noise. Possible defect in safety Operate safety valve manually valve. by pulling on ring. If valve still leaks, it should be replaced. Defective check valve. Remove and clean, or replace. Compressor mounting Tighten mounting screws,see screws loose Parts manual for torque specifications.
Page 24: Limited Warranty
90 Day – Service parts Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product.

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