Table of Contents
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Instruction
manual
MODEL
CPL6025
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2004 Porter-Cable Corporation
ESPAÑOL: PÁGINA 29
FRANÇAIS: PAGE 57
Oillube Single-Stage
Portable Compressor
IMPORTANT
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before
starting operations.
The Model and Serial No. plate is located on the frame.
Record these numbers in the spaces below and retain for
future reference.
Model No.
Type
Serial No.
Part No. D24938-044-2
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Table of Contents
Related Manuals for Porter-Cable D24938-044-2
Summary of Contents for Porter-Cable D24938-044-2
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Page 1: Instruction Manual
Instruction manual MODEL CPL6025 To learn more about Porter-Cable visit our website at: http://www.porter-cable.com Copyright © 2004 Porter-Cable Corporation ESPAÑOL: PÁGINA 29 FRANÇAIS: PAGE 57 Oillube Single-Stage Portable Compressor IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. -
Page 2: Safety Guidelines - Definitions
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. - Page 3 IMPORTANT SAFETY INSTRUCTIONS Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. WARNING: Risk of explosion or fire What Could Happen It is normal for electrical contacts within the motor and pressure switch to spark.
- Page 4 WARNING: Risk of Bursting Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury. What Could Happen Failure to properly drain condensed water from tank, causing rust and thinning of the steel tank.
- Page 5 WARNING: Risk of Electrical Shock What Could Happen Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
- Page 6 WARNING: Risk of Burns What Could Happen Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns. WARNING: Risk from Moving Parts What Could Happen Moving parts such as the pulley, flywheel, and belt can cause serious injury if they come into contact with you or your clothing.
- Page 7 WARNING: Risk of Unsafe Operation What Could Happen Unsafe operation of your air compressor could lead to serious injury or death to you or others. SAVE THESE INSTRUCTIONS HAZARD...
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Page 8: Specifications
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory. This air compressor pump is capable of running continuously. However, to prolong the life of your air compressor, it is recommended that a Accessories for this unit are available at the store the unit was purchased. -
Page 9: Tools Required For Assembly
Tools Required for Assembly 1 - 9/16" socket or open end wrench 1 - 1/2" socket or open end wrench Unpacking Remove unit from carton and discard all packaging. NOTE: Save all parts bags. To Install Handle The wheels and handle do not provide adequate clearance, stability, or support for pulling the... -
Page 10: Assemble Rubber Feet
If the handle has excessive movement, it is improperly installed. Check the following. Are both tabs inside the handle (Step #3)? B. Does each clip pass through both the saddle and handle (Step #4)? To Assemble Wheels It will be necessary to brace or support one side of the unit when installing the wheels because the... - Page 11 NOTE: Oil is included with some units. If oil is not included, use an oil specifically formulated for use in an air compressor, such as Porter-Cable PAS1 air compressor oil. Oil may be found at the store where the air compressor was purchased.
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Page 12: Installation
HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean, dry, and well ventilated area. Place on a solid surface to prevent rocking or tipping. The air compressor should be located at least 12" away from... -
Page 13: Extension Cords
Extension Cords Using extension cords is not recommended. The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating. Instead of using an extension cord, increase the working reach of the air hose by attaching another length of hose to its end. -
Page 14: Know Your Air Compressor
"cut-out" pressure. Safety Valve: If the pressure switch does not shut off the air compressor at its "cut-out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut-out"... -
Page 15: How To Use Your Unit
This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. Make sure the On/Auto/Off lever is in the "Off"... -
Page 16: Before Each Start-Up
Run the compressor for 20 minutes. Make sure the drain valve is open and there is minimal air pressure build-up in tank. After 20 minutes, close the drain valve. The air receiver will fill to "cut-out" pressure and the motor will stop. -
Page 17: Customer Responsibilities
Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The above routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis. -
Page 18: To Drain Tank
D24938 NOTE: Use an oil specifically formulated for use in an air compressor, such as Porter-Cable PAS1 air compressor oil. Oil may be found at the store where the air compressor was purchased. NOTE: Crankcase oil capacity is approximately 16 fluid ounces. -
Page 19: To Replace Belt
Allow compressor to cool prior to servicing. Keep the air filter clean at all times. Do not operate the air compressor with the air filter removed. A dirty air filter will not allow the compressor pump to operate at full capacity. -
Page 20: Motor Pulley/Flywheel Alignment
1/16" to assure belt retention within flywheel belt grooves. To check alignment, perform the following steps: Turn air compressor off, lock out the power supply, and relieve all air pressure from the air tank. Remove belt guard... -
Page 21: Service And Adjustments
When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. To Replace or Clean Check Valve Release all air pressure from air tank. -
Page 22: To Replace Regulator
To Replace Regulator Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section. Unplug air compressor. Remove the outlet pressure gauge, tank pressure gauge, and quick connect (if equipped) from the regulator. Remove the regulator. NOTE: If... - Page 23 Before you store the air compressor, make sure you do the following: Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary. Set the On/Auto/Off lever to "Off" and unplug unit. Turn the regulator counterclockwise and set the outlet pressure to zero.
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Page 24: Troubleshooting
Performing repairs may expose voltage sources, moving parts or compressed air sources. Personal injury may occur. Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressure. PROBLEM Excessive tank Pressure switch does not... - Page 25 Decrease amount of air usage. Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor. Check and replace if required. Remove and clean, or replace. Tighten fittings.
- Page 26 PROBLEM Motor will not Motor overload protection run. switch has tripped. Tank pressure exceeds pressure switch "cut-in" pressure. Check valve stuck open. Extension cord is wrong length or gauge. Possible defective motor or starting capacitor. Paint spray on internal motor parts. Pressure release valve on pressure switch has not unloaded head pressure.
- Page 27 PROBLEM Knocking Noise. Possible defect in safety valve. Defective check valve. Loose pulley. Loose flywheel. Compressor mounting screws loose. Loose belt. Carbon build-up in pump. Belt to tight. Loose belt. Excessive belt wear. Tight belt. Loose pulley. Pulley misalignment. Squealing Compressor pump has no sound.
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Page 28: Limited Warranty
• Use reasonable care in the operation and maintenance of the product as described in the Owners Manual(s). • Deliver or ship the product to the nearest Porter-Cable Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser.
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