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Summary of Contents for DeDietrich KALIKO TWH 200 E
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Page 1: Installation Manual
Australia Denmark Croatia Hungary Jordan Lebanon Malta Serbia Sweden Syria EASYLIFE Installation Manual Thermodynamic water heater KALIKO TWH 200 E TWH 300 E TWH 300 EH S U S T A I N A B L E C O M F O R T ®... -
Page 2: Table Of Contents
Contents Contents Safety ................... . 5 Safety . - Page 3 Contents Installing the control system in the living room ............30 5.8.1 Choose a location .
- Page 4 Contents 11.2.1 Specific information ..............68 300026515 - v09 - 25072017...
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Page 5: Safety
1 Safety Safety Safety Danger This appliance can be used by children aged 8 years and above and persons with reduced physi cal, sensory or mental capabilities or lack of ex perience and knowledge if they are given correct supervision or instruction on using the appliance in complete safety and understand the hazards involved. -
Page 6: Electrical Connections
1 Safety Connect the pressure limiter device to a drain pipe, kept open to the air, in a frost-free environment, and at a continuous downward gradient. 1.1.3 Electrical connections A disconnection device must be fitted to the perma nent pipes in accordance with installation rules. If the power cable is damaged, it must be replaced by the manufacturer, its after sales service or persons with similar qualifications in order to obviate any dan... -
Page 7: Others
1 Safety 1.1.5 Others Danger If flue gas is released or there is a refrigerant leak: Do not use a naked flame, do not smoke, do not operate electrical contacts or switches (doorbell, light, motor, lift, etc.). Open the windows. Switch off the appliance. -
Page 8: Installer's Liability
1 Safety Our liability as manufacturer may not be invoked in the following cases: Failure to abide by the instructions on installing the appliance. Failure to abide by the instructions on using the appli ance. Faulty or insufficient maintenance of the appliance. 1.3.2 Installer's liability The installer is responsible for the installation and initial... -
Page 9: Composition Of/Information On The Ingredients
1 Safety Caution If the refrigerant is mixed with air, it may cause pressure surges in the refrigeration pipes and lead to an explosion and other hazards. 1.4.3 Composition of/Information on the ingre dients Chemical nature: R-134a 1,1,1,2-Tetrafluoroethane. Ingredients that may lead to hazardous situations: Tab.1 Substance Concentration CAS number... -
Page 10: In The Event Of Accidental Spillage
1 Safety Effect of heat: release of toxic and corrosive vapours. Special intervention methods: Cool the volumes exposed to heat with water spray. Protection of the firemen: Full self-contained breathing apparatus. Complete body protection. 1.4.6 In the event of accidental spillage Individual precautions: Avoid contact with the skin and eyes. -
Page 11: Considerations On Disposal
1 Safety Do not drink, eat or smoke in the work place. 1.4.9 Considerations on disposal Product waste: Consult the manufacturer or the supplier for informa tion on recovery or recycling. Soiled packaging: Reuse or recycle after decontamination. Destroy in authorised installations. -
Page 12: About This Manual
2 About this manual About this manual Symbols used in the manual This manual uses various danger levels to draw attention to special in structions. We do this to improve user safety, to prevent problems and to guarantee correct operation of the appliance. Danger Risk of dangerous situations that may result in serious personal injury. -
Page 13: Technical Specifications
3 Technical specifications Technical specifications Homologations 3.1.1 Certifications Electrical Conformity / CE Marking This product complies with the requirements of the following European Di rectives and Standards: Low Voltage Directive 2006/95/EC. Relevant standard: EN 60335-1 Electromagnetic Compatibility Directive 2004/108/EC Relevant standards: EN 55014-1:2006 + A1 + A2 / EN 55014–2:2006 + A1 + A2 3.1.2 2014/68/UE Directive... - Page 14 3 Technical specifications Model Unit TWH 200 E TWH 300 E TWH 300 EH Power supply voltage Circuit breaker Ambient air performance Load profile Absorbed electrical power (heat pump) 2.73 2.93 2.68 3.34 3.50 3.27 litres Vmax (2)(5) Outside air performance Load profile Absorbed electrical power (heat pump)
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Page 15: Heating Curve For The Dhw Tank As A Function Of The Air Temperature
3 Technical specifications 3.2.3 Heating curve for the DHW tank as a function of the air temperature Fig.1 Scenario for complete heating of the DHW tank MW-1000395-1 1 Heating time for a set point of 62 °C 2 Heating time for a set point of 51 °C X Air temperature (°C) Y Heating time (hours) 3.2.4... -
Page 16: Description Of The Product
4 Description of the product Description of the product General description The thermodynamic water heaters in the TWH range have the following specifications: Floor-standing thermodynamic storage water heater. Thermodynamic unit extracting energy from unheated ambient air or outside air. Control panel with display of the volume of water heated and timer pro gramming. -
Page 17: Main Components
4 Description of the product Main components Fig.3 1 Fan 2 Evaporator 3 Expansion valve 4 Solenoid valve for defrosting 5 Control system 6 Top domestic hot water temperature sensor 7 Impressed current anode 8a Safety thermostat (until December 2015) 8b Safety thermostat (from January 2016) 9 Steatite immersion heater 10 Cold water inlet... - Page 18 4 Description of the product Fig.4 1 Compressor 2 LP pressure switch 3 Condenser 4 Domestic hot water tank 5 Heat exchanger (TWH 300 EH model) 6 Steatite immersion heater 7 Impressed current anode 8 Temperature controller (heat pump) 9 Limiting thermostat 10 Temperature controller (immersion heater) 11 Sensor tube 12 Filter-drier...
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Page 19: Installation
5 Installation Installation Installation regulations Caution The appliance must be installed and maintained by a certified pro fessional in accordance with prevailing statutory texts and codes of practice. Package list 5.2.1 Standard delivery The standard delivery includes: a thermodynamic water heater two dielectric unions (supplied in the documentation bag for the water heater) two lip gaskets... -
Page 20: Storage And Transport Of The Appliance
5 Installation Storage and transport of the appliance Caution Have two people available. Use a 3-wheel hand truck. Handle the appliance with gloves. The appliance cover cannot be used for transport operations. The cover is not capable of withstanding heavy weights. 300 model: allow a minimum room height of around 2.15 m 200 model: allow a minimum room height of around 1.84 m. -
Page 21: Position Of The Appliance
5 Installation 5.4.2 Position of the appliance Caution When installing the appliance, comply with the IP21 protection rat ing. Caution Do not install the thermodynamic water heater in premises ex posed to gas, vapours or dust. The appliance should not take in air containing solvents or ex plosive substances. - Page 22 5 Installation Via crawl space Connection to the crawl space is possible if the volume is greater than 30 m The crawl space must be frost-free (temperature > 1 °C) Note If the crawl space is poorly insulated, thermal losses from the home will be greater.
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Page 23: Main Dimensions
5 Installation Tab.7 Maximum length by accessory as a function of the pressure drops Accessories Package Equivalent length in 90° galvanised elbow (diameter 160 mm) EH77 Adapter sleeve (diameter 160 mm) EH205 Insulated flexible ducting (diameter 160 mm - length 3 m) EH206 Wall duct (diameter 160 mm) + finishing plate EH208... - Page 24 5 Installation TWH 200 E TWH 300 E 1133 1475 1785 For more information, see Positioning the appliance, page 25 Unpacking the appliance, page 25 TWH 300 EH Fig.11 2000 1375 1025 MW-1000358-1 1 Impressed current anode 5 Sensor tube for solar or boiler sensor 2 2.4 kW steatite immersion heater 6 Solar exchanger or boiler outlet G 3/4”...
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Page 25: Positioning The Appliance
5 Installation Positioning the appliance 5.5.1 Unpacking the appliance Caution Remove all packaging materials. Check that the contents are in tact. If you notice a defect, do not use the appliance and contact the supplier. Fig.12 M003102-A 1. Remove the retaining screw from the fan grille. 2. -
Page 26: Positioning The Appliance
5 Installation 5.5.2 Positioning the appliance Instructions affixed to the appliance packaging. 5.5.3 Levelling the appliance Note To improve condensate evacuation, we recommend tilting the ap pliance slightly backwards. 1. Level the appliance using the adjustable feet. Fig.13 (1) Adjustable feet, basic dimension 4 mm Can be adjusted from 4 mm to 21 mm 3°... - Page 27 5 Installation Caution Do not connect the domestic hot water connection directly to cop per pipes in order to prevent galvanic couplings in iron/copper (risk of corrosion). It is compulsory to fit the domestic hot water connection with a dielectric union (provided). Safety valve or safety unit Caution In accordance with the safety regulations, a safety unit calibrated...
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Page 28: Connecting To A Boiler (Twh 300 Eh Model)
5 Installation Pressure reducer If the supply pressure exceeds 80% of the safety valve or unit calibration (e.g.: 0.55 MPa/5.5 bar for a safety unit calibrated to 0.7 MPa/7 bar), a pressure reducer must be located upstream of the appliance. Install the pressure reducer downstream of the water meter in such a way as to ensure the same pressure in all of the system's pipes. -
Page 29: Connecting To Solar Collectors (Twh 300 Eh Model)
5 Installation 27 Non-return valve 51 Thermostatic valve 28 Domestic cold water inlet 52 Differential valve (only with module fitted with a 29 Pressure reducer three-speed pump) 30 Safety unit 57 Domestic hot water outlet 33 Domestic hot water sensor 90 Anti-thermosiphon loop 50 Disconnector 5.6.3... -
Page 30: Condensate Discharge
5 Installation Condensate discharge Fig.16 1. Fit a siphon into the condensate discharge duct. Caution If no siphon is fitted, there is a risk of problems with the discharge of condensates when the compressor is running. 2. Attach the run-off collector. min. -
Page 31: Operations To Be Carried Out On The Thermodynamic Dhw Tank
5 Installation 5.8.2 Operations to be carried out on the thermodynamic DHW tank Fig.17 1. Unscrew the two screws. 2. Remove the front cover. C003254-C Fig.18 3. Remove the protective cover. MW-1001033-1 Fig.19 4. Separate the control system command module from its base. 5. - Page 32 5 Installation Fig.21 9. Connect the two wires for connecting the control module at the ap pliance end (not supplied). Fig.22 10. Replace the protection cover. MW-1001034-1 Fig.23 11. Replace the front cover. 12. Tighten the two screws. 13 11 MW-C003334-2 300026515 - v09 - 25072017...
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Page 33: Positioning The Control System In The Living Room
5 Installation 5.8.3 Positioning the control system in the living room Fig.24 1. Drill two holes 6 mm in diameter. 2. Put the plugs in place. 3. Attach the wall support. MW-1000380-1 Fig.25 4. Connect the two wires on the command module. 5. -
Page 34: Connecting The Hydraulic Back-Up (Twh 300 Eh Model)
5 Installation 5.9.2 Connecting the hydraulic back-up (TWH 300 EH model) Fig.26 Backup C003618-C 1. Remove the front cover. 2. Access the PCB. 3. Connect the Boiler backup connector (boiler back-up). To set the boiler input, refer to the boiler instruction manual. For more information, see Installing the control system in the living room, page 30 Choose a location, page 30... -
Page 35: Connection With Peak Rate/Off-Peak Rate Signal Connected
5 Installation Fig.28 3. Access the PCB. 4. Connect the electrical connection using a cable with a cross section of 1.5 mm C003335-B C003335-A 5.9.4 Connection with peak rate/off-peak rate signal connected Connection with HP/HC relay via a shunt (dry contact with the heat pump) Fig.29 538 kW/h... - Page 36 5 Installation Set the parameter to 2. The heat pump and back-ups are not permitted to operate in peak hours. Boost one-touch quick heating. The two signal wires must be routed as far as the appliance's box. Direct connection with peak/off-peak rate contact to the counter (dry contact or heat pump voltage) Fig.30 538 kW/h...
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Page 37: Connection With Timer Programming
5 Installation 5.9.5 Connection with timer programming Fig.31 538 kW/h 15 / 45 A 500 mA C1 C2 16 A TEST C003615-E 1 Counter 3 AC-type differential switch 2 Connection circuit breaker 4 Circuit breaker Easy to install. Opt for timer programming to benefit from the peak/off-peak rate tariff. 300026515 - v09 - 25072017... -
Page 38: Connection With Timer Programming And Photovoltaic Signal
5 Installation 5.9.6 Connection with timer programming and photovoltaic sig Fig.32 40 A 16 A TEST X11-2 HP/H X11-1 LINE PV-S C004822-B 3 AC-type differential switch 6 Reversible 4 Circuit breaker A 1.5 mm voltage cable 5 Photovoltaic panel 1. The heat pump and the electrical back-up are authorised to operate according to the timer programming. -
Page 39: Electrical Diagram
5 Installation 5.10 Electrical diagram Fig.33 230 V MW-SPC003402-2 1 Control panel R1– Relay 2 Fan 3 Solenoid valve for defrosting S4 Evaporator sensor S5 Room temperature sensor 4 Compressor Splice 5 Condenser 6 Immersion heater TA Impressed current anode Earth ST Safety thermostat 230 V power supply... -
Page 40: Filling The Thermodynamic Water Heater
5 Installation X5 Room temperature sensor, evaporator, pressure X-B1 Electrical back-up control terminal board switch Tariff information input (off-peak/peak rate). Allows X6 Control panel connection automation of domestic hot water production de X7 Hydraulic back-up control terminal board pending on the setting of the peak/off-peak rate in X8 Control terminal board put. -
Page 41: Commissioning
6 Commissioning Commissioning Control panel description 6.1.1 Description of the keys Fig.35 Browse keys – MODE Selection key for the operating modes MENU Access key for the various menus MODE MENU C003197-B 6.1.2 Description of the display Fig.36 Available quantity of domestic hot water (accord ing to the set point) Setting the parameters Alarm... -
Page 42: Browsing In The Menus
6 Commissioning Domestic hot water production mode indicator The main display indicates the domestic hot water production mode. Tab.9 Display Domestic hot water production Description Heat pump The two sections of the tank flash simultaneously when domestic hot water production is provided by the heat pump C003487-B Electrical back-up The right-hand section of the tank flashes when domestic hot water... -
Page 43: Points To Check Before Commissioning
6 Commissioning Accessing the menu Menu Description Installer parameters For more information, see Displaying the measured values, page 44 Measurements menu, page 44 Counters, page 45 Displaying the counters, page 45 Resetting the counters to zero, page 46 Log of messages and faults, page 59 Error display Err, page 60 Displaying lockouts bL, page 60 Resetting the lockout and error memory to zero, page 60... -
Page 44: Displaying The Measured Values
6 Commissioning Fig.39 1. To change the operating mode, press the MODE key several times, until the symbol corresponding to the required operating mode is shown on the display. C003493-B Tab.10 Display Operating mode Description Automatic or comfort Comfort program active The production of domestic hot water is ensured by the heat pump and, if neces... -
Page 45: Counters
6 Commissioning 3. Use the keys to switch between measurements. Parameters Description Unit Top domestic hot water temperature sensor °C Middle domestic hot water temperature sensor °C Room temperature sensor °C Evaporator temperature sensor °C Electricity tariff: HP1: Peak rate HC0: Off-peak rate Operating status/sub-status of the control system sequence Back-up set point... - Page 46 6 Commissioning 6. To return to the main display, press the MENU key. Tab.11 Counter Description Unit Total energy consumed for the production of domestic hot water Electrical energy consumed by the compressor over the last 24 hours. The counter is reset at 00:00 every day. Electrical energy consumed by the electrical back-up over the last 24 hours.
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Page 47: Modifying The Installer Parameters
6 Commissioning Modifying the installer parameters Caution Modification of the factory settings may adversely affect the opera tion of the appliance. 6.7.1 Accessing the parameters To prevent handling errors, access to this menu requires the use of the access code. Fig.45 1. - Page 48 6 Commissioning Parameter Description Adjustment Factory setting range Selecting the mode for the domestic hot water Comfort period: 0 – 6 0 = Use the timer programs. 1 = Use the electricity tariff information input. Used to find out whether or not production of domestic hot water is authorised (HP1 = not authorised =>...
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Page 49: Control System Sequence
6 Commissioning Parameter Description Adjustment Factory setting range Anti-legionella function. The tank is superheated every Saturday between 0 – 1 01:00 and 06:00 (65 °C) 0 = Deactivated 1 = Activated outside of the holidays 2 = Always activated Compressor cut-off hysteresis in relation to the set point for the middle do 5 - 15 mestic hot water temperature sensor (only in Auto or Boost mode) Maximum domestic hot water temperature for compressor cut-off (°C) (only... -
Page 50: Restoring The Factory Settings
6 Commissioning 6.7.4 Restoring the factory settings Fig.48 1. Simultaneously press the keys for 5 seconds. The rSt menu is displayed. MODE MENU C003495-C Fig.49 2. Press the MODE key to restore the factory settings for all the pa rameters. MODE MENU C004193-A... -
Page 51: Decommissioning
7 Decommissioning Decommissioning Shutting down the installation Warning Try to avoid switching off the appliance in order to ensure protec tion against corrosion. The appliance's frost protection remains active. Frost protection During extended periods of absence (holidays), program the correspond ing number of days. -
Page 52: Maintenance
8 Maintenance Maintenance General instructions Caution The appliance must be installed and maintained by a certified pro fessional in accordance with prevailing statutory texts and codes of practice. Caution Before working on the appliance, ensure that it is switched off and safe. -
Page 53: Impressed Current Anode
8 Maintenance Cleaning the fan 1. Check the cleanliness of the fan once a year. Clogging by dust and other particles impairs the heat pump's performance. 8.2.4 Impressed current anode No maintenance operations are required on an impressed current anode. Note The control panel for the appliance must be powered on to ensure that the impressed current anode can operate. -
Page 54: Accessing The Bottom Inspection Trap
8 Maintenance Accessing the bottom inspection trap Note Have a new lip gasket and a new retainer ring on hand for the in spection hatch. Fig.51 1. Disconnect the power supply. 2. Drain the water heater. 3. Open a hot water tap. 4. - Page 55 8 Maintenance Date Checks made Remarks Signature 300026515 - v09 - 25072017...
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Page 56: Troubleshooting
9 Troubleshooting Troubleshooting Messages (bxx or Exx-type codes) 9.1.1 type error codes In the event of a disruption, the control panel displays a message and a corresponding code. 1. Make a note of the code displayed. The code is important for the correct and rapid diagnosis of the type of malfunction and for any technical assistance that may be needed. - Page 57 9 Troubleshooting Code Description Checking / solution The top domestic hot water temperature sensor Bad connection has short-circuited Check whether the sensor is connected. Check the connection and the connectors. Check that the sensor has been fitted properly. Defective sensor Check the Ohmic value of the sensor.
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Page 58: Messages
9 Troubleshooting 9.1.2 Messages ( -type codes)) Fig.52 1. The display shows: The symbol (!) The reset symbol The malfunction code (for example 2. After resolving the malfunction, press the reset key for two seconds. If the error code is still shown, find the cause in the table of errors and apply the solution. -
Page 59: Log Of Messages And Faults
9 Troubleshooting Code Description Checking / solution The evaporator temperature sensor has short- Bad connection circuited Check whether the sensor is connected Check the link and the connectors Note Check that the sensor has been correctly fitted Domestic hot water production is en sured by the back-up, if the back-up is Sensor failure authorised... -
Page 60: Error Display Err
9 Troubleshooting Fig.54 2. Press the key five times. menu is displayed. 3. Press the MODE key to go into this menu. Tab.17 Accessing the menu Menu Description Error memory MODE MENU History of lockouts C004189-A Resetting the lockout and error memory to zero Fig.55 4. -
Page 61: 10 Spare Parts
10 Spare parts 10 Spare parts 10.1 General When it is observed subsequent to inspection or maintenance work that a component in the appliance needs to be replaced, use only original spare parts or recommended spare parts and equipment. Important To order a spare part, give the reference number shown on the list. - Page 62 10 Spare parts Markers References Descriptions SFH31306 Control system PCB SFH23108 Expansion valve SFH24052 Solenoid valve SFH22234 Low pressure pressure switch SFH21038 Filter drier SFH40172 Fan bracket SFH41001 Bracket for control panel SFH41002 Air duct SFH98172 Foam gasket SFH40171 Compressor bracket SFH25298 Heat exchanger SFH12102...
- Page 63 10 Spare parts Fig.58 Thermodynamic water heater MW-1000418-2 Markers References Descriptions 7614973 Heating element 97862390 Housing for heating element 7607345 Retaining plate 95363327 Thermostat 200011080 Connection cable - black (x3) 300019070 Connecting bridge 89534902 Earth wire 300025717 Power supply cable for the heating element 95013133 Lip gasket diameter 82 mm 300026515 - v09 - 25072017...
- Page 64 10 Spare parts Markers References Descriptions 200021118 Complete kit: Impressed current anode + G 3/4" fitting Note From serial number 193 200019797 Complete kit: Impressed current anode + G 1"1/2 fitting Note From serial number 101 to serial number 192 200011550 Titanium anode 300025716...
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Page 65: Spare Parts List (From January 2016)
10 Spare parts 10.3 Spare parts list (from January 2016) Fig.59 Heat pump MW-1000419-2 Markers References Descriptions SFH41000 Base frame 7606446 Sensor harness 7611992 Cabled high pressure pressure switch SFH32178 Main electrical harness SFH24053 Coil SFH40173 Sensor bracket SFH31034 Control module SFH20050 Compressor SFH33170... - Page 66 10 Spare parts Markers References Descriptions SFH41002 Air duct SFH98172 Foam gasket SFH40171 Compressor bracket SFH25298 Heat exchanger SFH12102 Valve plug 7642838 Tank sensor 200020513 Heat pump screw bag 7622250 Compressor insulation 7680708 Gasket 7661361 Control panel insulation 7660902 Evaporator insulation Fig.60 Thermodynamic water heater MW-1000420-2...
- Page 67 10 Spare parts Markers De Dietrich references Descriptions 7614973 Heating element 97862390 Housing for heating element 7607345 Retaining plate 7601513 Thermostat 200011080 Connection cable - black (x3) 300019070 Connecting bridge 95320240 Cable clip 7603136 Power supply cable for the heating element 95013133 Lip gasket diameter 82 mm 200021118...
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Page 68: 11 Appendix
11 Appendix 11 Appendix 11.1 EC Declaration of Conformity The appliance complies with the standard type described in the EC decla ration of conformity. It has been manufactured and put into circulation in accordance with the requirements of European Directives. The original of the declaration of compliance is available from the manu... - Page 69 11 Appendix 300026515 - v09 - 25072017...
- Page 70 11 Appendix 300026515 - v09 - 25072017...
- Page 71 © Copyright All technical and technological information contained in these technical instructions, as well as any drawings and technical de scriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.
- Page 72 DE DIETRICH THERMIQUE 57, rue de la Gare F- 67580 MERTZWILLER - BP 30 300026515 - v09 - 25072017 300026515-001-09...
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