DeDietrich KALIKO TWH 200 E Installation And Service Manual

DeDietrich KALIKO TWH 200 E Installation And Service Manual

Thermodynamic water heater
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Australia Denmark Croatia Hungary Jordan Lebanon Malta Serbia Sweden Syria
en
K
aliko
Installation and Service Manual
Thermodynamic water heater
S U S T A I N A B L E C O M F O R T ®
EASYLIFE
KALIKO
TWH 200 E
TWH 300 E
TWH 300 EH

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  • Page 1 Australia Denmark Croatia Hungary Jordan Lebanon Malta Serbia Sweden Syria EASYLIFE aliko Installation and Service Manual Thermodynamic water heater KALIKO TWH 200 E TWH 300 E TWH 300 EH S U S T A I N A B L E C O M F O R T ®...
  • Page 2: Table Of Contents

    Contents Contents Safety ................... . 4 Safety .
  • Page 3 Contents Electrical connections ................28 5.8.1 Recommendations .
  • Page 4: Safety

    1 Safety Safety Safety Danger This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
  • Page 5: Electrical Connections

    1 Safety Connect the pressure limiter device to a drain pipe, kept open to the air, in a frost-free environment, and at a continuous downward gradient. 1.1.3 Electrical connections A disconnection device must be fitted to the permanent pipes in accordance with installation rules. If the power cable is damaged, it must be replaced by the manufacturer, its after sales service or persons with similar qualifications in order to obviate any...
  • Page 6: Others

    1 Safety 1.1.5 Others Danger If flue gas is released or there is a refrigerant leak: Do not use a naked flame, do not smoke, do not operate electrical contacts or switches (doorbell, light, motor, lift, etc.). Open the windows. Switch off the appliance.
  • Page 7: Installer's Liability

    1 Safety Our liability as manufacturer may not be invoked in the following cases: Failure to abide by the instructions on installing and maintaining the appliance. Failure to abide by the instructions on using the appliance. Faulty or insufficient maintenance of the appliance. 1.3.2 Installer's liability The installer is responsible for the installation and initial...
  • Page 8: Composition Of/Information On The Ingredients

    1 Safety Caution If the refrigerant is mixed with air, it may cause pressure surges in the refrigeration pipes and lead to an explosion and other hazards. 1.4.3 Composition of/Information on the ingredients Chemical nature: R-134a 1,1,1,2-Tetrafluoroethane. Ingredients that may lead to hazardous situations: Tab.1 Substance Concentration CAS number...
  • Page 9: In The Event Of Accidental Spillage

    1 Safety Effect of heat: release of toxic and corrosive vapours. Special intervention methods: Cool the volumes exposed to heat with water spray. Protection of the firemen: Full self-contained breathing apparatus. Complete body protection. 1.4.6 In the event of accidental spillage Individual precautions: Avoid contact with the skin and eyes.
  • Page 10: Considerations On Disposal

    1 Safety Do not drink, eat or smoke in the work place. 1.4.9 Considerations on disposal Product waste: Consult the manufacturer or the supplier for information on recovery or recycling. Soiled packaging: Reuse or recycle after decontamination. Destroy in authorised installations. Warning Disposal must be completed in compliance with prevailing local and national regulations.
  • Page 11: About This Manual

    2 About this manual About this manual Symbols used in the manual This manual uses various danger levels to draw attention to special instructions. We do this to improve user safety, to prevent problems and to guarantee correct operation of the appliance. Danger Risk of dangerous situations that may result in serious personal injury.
  • Page 12: Technical Specifications

    3 Technical specifications Technical specifications Homologations 3.1.1 Certifications Electrical Conformity / CE Marking This product complies with the requirements of the following European Directives and Standards: Low Voltage Directive 2006/95/EC. Relevant standard: EN 60335-1 Electromagnetic Compatibility Directive 2004/108/EC Relevant standards: EN 55014-1:2006 + A1 + A2 / EN 55014–2:2006 + A1 + A2 3.1.2 2014/68/UE Directive...
  • Page 13 3 Technical specifications Model Unit TWH 200 E TWH 300 E TWH 300 EH Circuit breaker 16 A, type K 16 A, type K 16 A, type K Residual current protection 30 mA, type A 30 mA, type A 30 mA, type A (RCD) device (1) Quantity of refrigerant calculated in tonnes of CO equivalent.
  • Page 14: Heating Curve For The Dhw Tank As A Function Of The Air Temperature

    3 Technical specifications Tab.6 Hydraulic back-up Model Unit TWH 200 E TWH 300 E TWH 300 EH Exchanger surface 1.00 Continuous flow when ∆T = litres/h 955.6 35 K (1)(2) Flow rate over 10 minutes l/10 min when ∆T = 30 K (1) Domestic cold water inlet at 10 °C - Primary inlet temperature at 80 °C (2) Output: 34.1 kW 3.2.3...
  • Page 15: Description Of The Product

    4 Description of the product Description of the product General description The thermodynamic water heaters in the TWH range have the following specifications: Floor-standing thermodynamic storage water heater. Thermodynamic unit extracting energy from unheated ambient air or outside air. Control panel with display of the volume of water heated and timer programming.
  • Page 16: Main Components

    4 Description of the product Main components Fig.3 1 Fan 2 Evaporator 3 Expansion valve 4 Solenoid valve for defrosting 5 Control system 6 Top domestic hot water temperature sensor 7 Impressed current anode 8 Safety thermostat 9 Steatite immersion heater 10 Cold water inlet 11 Air connection 12 HP pressure switch...
  • Page 17 4 Description of the product Fig.4 1 Compressor 2 LP pressure switch 3 Condenser 4 Domestic hot water tank 5 Heat exchanger (TWH 300 EH model) 6 Steatite immersion heater 7 Impressed current anode 8 Temperature controller (heat pump) 9 Limiting thermostat 10 Temperature controller (immersion heater) 11 Sensor tube 12 Filter-drier...
  • Page 18: Installation

    5 Installation Installation Installation regulations Caution The appliance must be installed and maintained by a certified professional in accordance with prevailing statutory texts and codes of practice. Package list 5.2.1 Standard delivery The standard delivery includes: a thermodynamic water heater two dielectric unions (supplied in the documentation bag for the water heater) two lip gaskets...
  • Page 19: Transport

    5 Installation 5.3.1 Transport Important We recommend shipping the appliance vertically. It is possible to transport the appliance horizontally over short distances and only whilst resting on its rear panel. Fig.5 Caution It is prohibited to stack or set down the appliance any of its other sides, as this may lead to malfunctions or faults.
  • Page 20 5 Installation Recommended positions Fig.7 Garage Unheated room. Enables recovery of the free energy released by your vehicle's engine when switched off af­ ter use or by household appliances in operation. Via outside air Connection to the outside air may lead to overconsumption of electricity if the outside air temperature falls outside the operating range.
  • Page 21 5 Installation Accessibility Fig.9 Tab.8 TWH 200 E TWH 300 E TWH 300 EH V > 30m A (mm) 1690 2000 2000 To ensure adequate access and facilitate maintenance, allow sufficient space around the appliance. 200 model: Allow a minimum distance of 0.4 m on both sides of the appliance and a minimum room height of around 1.84 m for operation without air ducts.
  • Page 22: Main Dimensions

    5 Installation 5.4.3 Main dimensions TWH 200 E - TWH 300 E Fig.10 50° 1025 MW-1000357-2 1 Impressed current anode 4 Domestic hot water inlet G 3/4" 2 2.4 kW steatite immersion heater (1) Adjustable feet 3 Domestic hot water outlet G 3/4" Tab.11 TWH 200 E TWH 300 E...
  • Page 23: Positioning The Appliance

    5 Installation TWH 300 EH Fig.11 2000 1375 1025 MW-1000358-1 1 Impressed current anode 5 Sensor tube for solar or boiler sensor 2 2.4 kW steatite immersion heater 6 Solar exchanger or boiler outlet G 3/4” 3 Secondary domestic hot water flow G 3/4” 7 Domestic cold water inlet G 3/4"...
  • Page 24: Positioning The Appliance

    5 Installation 2. Turn the grille anticlockwise. 3. Remove the fan grille. 4. Unscrew the two screws from the compressor support part. 5. Remove the compressor support part and discard it. 6. Put the grille back in place. 7. Turn the grille clockwise to fit it back into its housing. 8.
  • Page 25 5 Installation Caution Do not connect the domestic hot water connection directly to copper pipes in order to prevent galvanic couplings in iron/copper (risk of corrosion). It is compulsory to fit the domestic hot water connection with a dielectric union (provided). Install the second dielectric union delivered on the domestic cold water inlet.
  • Page 26: Connecting To A Boiler (Twh 300 Eh Model)

    5 Installation Fit a non-return valve to the domestic cold water circuit. Install a dielectric union on the domestic cold water inlet. Pressure reducer If the supply pressure exceeds 80% of the safety valve or unit calibration (e.g.: 0.55 MPa/5.5 bar for a safety unit calibrated to 0.7 MPa/7 bar), a pressure reducer must be located upstream of the appliance.
  • Page 27: Connecting To Solar Collectors (Twh 300 Eh Model)

    5 Installation 18 Filling the heating circuit 29 Pressure reducer 21 Outside sensor 30 Safety unit 22 Boiler sensor 33 Domestic hot water sensor 24 Domestic hot water tank exchanger primary outlet 50 Disconnector 25 Domestic hot water tank exchanger primary inlet 51 Thermostatic valve 26 Booster pump 52 Differential valve (only with module fitted with a...
  • Page 28: Condensate Discharge

    5 Installation 114 Primary solar circuit filling and draining device 130 Manual venting degasser 126 Solar regulator 131 Solar collectors 129 Insulation 132 Complete solar station with solar control system Condensate discharge Fig.16 1. Fit a siphon into the condensate discharge duct. Caution If no siphon is fitted, there is a risk of problems with the condensate discharge when the compressor is running: air may...
  • Page 29: Connecting The Back-Up Authorisation - X7 Connector (Twh 300 Eh Model)

    5 Installation 5.8.2 Connecting the back-up authorisation - X7 connector (TWH 300 EH model) Fig.17 Backup C003618-C 1. Remove the front cover. 2. Access the PCB. 3. Connect the Boiler backup connector (boiler back-up). To set the boiler input, refer to the boiler instruction manual. 5.8.3 Accessing the peak rate/off-peak rate connection terminal block...
  • Page 30: Connection With Peak Rate/Off-Peak Rate Signal Connected

    5 Installation Fig.19 3. Access the PCB. 4. Connect the electrical connection using a cable with a cross section of 1.5 mm C003335-B C003335-A 5.8.4 Connection with peak rate/off-peak rate signal connected shunt connection with peak rate/off-peak rate relay (dry contact on the peak rate/off-peak rate terminals) Fig.20 538 kW/h...
  • Page 31 5 Installation Set the parameter to 2. The heat pump and back-ups are not permitted to operate in peak hours. Boost one-touch quick heating. The two signal wires must be routed as far as the appliance's box. Direct connection with peak/off-peak rate contact to the counter (dry contact or heat pump voltage) Fig.21 538 kW/h...
  • Page 32: Connection With Timer Programming

    5 Installation 5.8.5 Connection with timer programming Fig.22 538 kW/h 15 / 45 A 500 mA C1 C2 16 A TEST C003615-E 1 Counter 3 AC-type differential switch 2 Connection circuit breaker 4 Circuit breaker Easy to install. Opt for timer programming to benefit from the peak/off-peak rate tariff. 300026515 - v10 - 28082018...
  • Page 33: Connection With Timer Programming And Photovoltaic Signal

    5 Installation 5.8.6 Connection with timer programming and photovoltaic signal Fig.23 40 A 16 A TEST X11-2 HP/H X11-1 LINE PV-S MW-3000639-1 3 AC-type differential switch 6 Photovoltaic inverter 4 Circuit breaker A 230 V voltage cable, 1.5 mm 5 Photovoltaic panel 1.
  • Page 34: Electrical Diagram

    5 Installation Electrical diagram Fig.24 230 V MW-SPC003402-2 1 Control panel S4 Evaporator sensor 2 Fan S5 Room temperature sensor 3 Solenoid valve for defrosting SPL1 Splice 4 Compressor TA Impressed current anode 5 Condenser ST Safety thermostat 6 Immersion heater X1 Connecting the impressed current anode Earth X3–S2 Middle domestic hot water temperature sensor...
  • Page 35: Filling The Thermodynamic Water Heater

    5 Installation X8 Control terminal board X-HC Programmable input (off-peak/peak rate) – X-B1 Electrical back-up control terminal board Caution: 230 V 5.10 Filling the thermodynamic water heater Fig.25 1. Turn on a hot water tap. 2. Completely fill the water heater via the cold water inlet pipe, leaving the hot water valve open.
  • Page 36: Commissioning

    6 Commissioning Commissioning Control panel description 6.1.1 Description of the keys Fig.26 Browse keys – MODE Selection key for the operating modes MENU Access key for the various menus MODE MENU C003197-B 6.1.2 Description of the display Fig.27 Available quantity of domestic hot water (accord­ ing to the set point) Setting the parameters Alarm...
  • Page 37: Browsing In The Menus

    6 Commissioning Tab.12 Display Domestic hot water production Description Heat pump The two sections of the tank flash simultaneously when domestic hot water production is provided by the heat pump MW-C003487-03 Electrical back-up The right-hand section of the tank flashes when domestic hot water production is provided by the electrical back-up MW-C003484-03 Hydraulic back-up...
  • Page 38: Points To Check Before Commissioning

    6 Commissioning Points to check before commissioning 1. Check that the thermodynamic water heater is full of water. 2. Check the tightness of the connections. 3. Check that the safety devices are working correctly. 4. Check the operating mode. Commissioning the appliance Caution Initial commissioning must be performed by a qualified professional.
  • Page 39: Reading Out Measured Values

    6 Commissioning Fig.30 1. To change the operating mode, press the MODE key several times, until the symbol corresponding to the required operating mode is shown on the display. C003493-B Tab.13 Display Operating mode Description Automatic or comfort Comfort program active The production of domestic hot water is ensured by the heat pump and, if neces­...
  • Page 40: Counters

    6 Commissioning 3. Use the keys to switch between measurements. Parameters Description Unit Top domestic hot water temperature sensor °C Middle domestic hot water temperature sensor °C Room temperature sensor °C Evaporator temperature sensor °C Status of the programmable input (electricity tariff): HP1: Contact closed (peak rate) HC0: Contact open (off-peak rate) Operating status/sub-status of the control system sequence...
  • Page 41: Modifying The Installer Parameters

    6 Commissioning Resetting the counters to zero 1. Press the MENU key once. menu is displayed. Fig.34 2. Press the key three times. menu is displayed. MODE MENU C004186-A 3. Press the MODE key to go into the Counters menu. The number for the counter is shown on the right-hand side of the screen.
  • Page 42: List Of Parameters

    6 Commissioning Fig.37 2. Press the key six times. menu is displayed. 3. Enter the access code using the keys. MODE MENU C004192-A Fig.38 4. Press the MODE key to access the menu. parameter appears. 5. Scroll through the parameters using the keys.
  • Page 43 6 Commissioning Parameter Description Adjustment Factory setting range Peak rate/off-peak rate programmable input (X11): 0 – 6 0 = Use the timer programmes. 1 = The peak rate/off peak rate timer tariff input is used for the produc­ tion of domestic hot water. Production of domestic hot water is not man­ aged by the timer programming (HP1 = not authorised =>...
  • Page 44 6 Commissioning Parameter Description Adjustment Factory setting range Type of back-up: choice of back-up and configuration of the X7 output (R6) 0 – 2 that is used to authorise an additional external generator (e.g. condensing gas boiler). If 0 or 2 is selected, the integrated electrical back-up is no lon­ ger active and cannot be added in parallel.
  • Page 45: Control System Sequence

    6 Commissioning Parameter Description Adjustment Factory setting range Output of the immersion heater. Unit: 0.1 kW 16 - 255 Water temperature difference between the tank temperature and the set 1 to 15 °C 3 °C point before the restart of the compressor Minimum room temperature for compressor operation -5 to 20 °C -5 °C...
  • Page 46: Decommissioning

    7 Decommissioning Decommissioning Shutting down the installation Warning Do not switch off the appliance in order to ensure protection against corrosion. Failure to comply with this instruction may cause deterioration to the water heater tank and cancel its warranty. The appliance's frost protection remains active. Frost protection During extended periods of absence (holidays), program the corresponding number of days.
  • Page 47: Maintenance

    8 Maintenance Maintenance General instructions Caution The appliance must be installed and maintained by a certified professional in accordance with prevailing statutory texts and codes of practice. Caution Before working on the appliance, ensure that it is switched off and safe.
  • Page 48: Impressed Current Anode

    8 Maintenance Cleaning the fan 1. Check the cleanliness of the fan once a year. Clogging by dust and other particles impairs the heat pump's performance. 8.2.4 Impressed current anode No maintenance operations are required on an impressed current anode. Important The control panel for the appliance must remain switched on to ensure that the impressed current anode can operate.
  • Page 49: Cleaning The Condensate Discharge Pipe

    8 Maintenance 8.2.7 Cleaning the condensate discharge pipe A dust obstruction may cause poor condensates flow or even a risk of excessive accumulation of water. 1. Check the cleanliness of the condensate discharge pipe. Accessing the bottom inspection trap Important Have a new lip gasket and a new retainer ring on hand for the inspection hatch.
  • Page 50 8 Maintenance Date Checks made Remarks Signature 300026515 - v10 - 28082018...
  • Page 51: Troubleshooting

    9 Troubleshooting Troubleshooting Messages (bxx or Exx-type codes) 9.1.1 type error codes In the event of a disruption, the control panel displays a message and a corresponding code. 1. Make a note of the code displayed. The code is important for the correct and rapid diagnosis of the type of malfunction and for any technical assistance that may be needed.
  • Page 52 9 Troubleshooting Code Description Checking / solution The top domestic hot water temperature sensor Bad connection has short-circuited Check whether the sensor is connected. Check the connection and the connectors. Check that the sensor has been fitted properly. Defective sensor Check the Ohmic value of the sensor.
  • Page 53: Messages

    9 Troubleshooting 9.1.2 Messages ( -type codes)) Fig.43 1. The display shows: The symbol (!) The reset symbol The malfunction code (for example 2. After resolving the malfunction, press the reset key for two seconds. If the error code is still shown, find the cause in the table of errors and apply the solution.
  • Page 54: Log Of Messages And Faults

    9 Troubleshooting Code Description Checking / solution The evaporator temperature sensor has short- Bad connection circuited Check whether the sensor is connected Check the link and the connectors Important Check that the sensor has been correctly fitted Domestic hot water production is en­ sured by the back-up, if the back-up is Sensor failure authorised...
  • Page 55: Error Display Err

    9 Troubleshooting Fig.45 2. Press the key five times. menu is displayed. 3. Press the MODE key to go into this menu. Tab.20 Accessing the menu Menu Description Error memory History of lockouts MODE MENU C004189-A Resetting the lockout and error memory to zero Fig.46 4.
  • Page 56: 10 Spare Parts

    10 Spare parts 10 Spare parts 10.1 General When it is observed subsequent to inspection or maintenance work that a component in the appliance needs to be replaced, use only original spare parts or recommended spare parts and equipment. Important To order a spare part, give the reference number shown on the list.
  • Page 57 10 Spare parts Markers References Descriptions SFH23108 Expansion valve SFH24052 Solenoid valve SFH22234 Low pressure pressure switch SFH21038 Filter-drier SFH40172 Fan bracket SFH41001 Bracket for control panel SFH41002 Air duct SFH98172 Foam gasket SFH40171 Compressor bracket SFH25298 Heat exchanger 7601631 Valve plug 7642838 Tank sensor...
  • Page 58 10 Spare parts Fig.49 Thermodynamic water heater MW-1000420-2 Markers De Dietrich references Descriptions 7614973 Heating element 2400 W 97862390 Housing for heating element 7607345 Retaining plate 7601513 Thermostat 200011080 Connection cable - black (x3) 300019070 Connecting bridge 95320240 Cable clip 7603136 Power supply cable for the heating element 95013133...
  • Page 59 10 Spare parts Markers De Dietrich references Descriptions 7611795 Sensor holding plate 95365613 Sensor tube separator 89525501 Complete lower inspection hatch 89705511 Gasket 7 mm + Retainer ring 5 mm 300025193 Upper side cover 300025194 Protective grid 300025192 Top cover 200020278 Back cover +Spacers + Screws 200020279...
  • Page 60: 11 Appendix

    11 Appendix 11 Appendix 11.1 EC Declaration of Conformity The appliance complies with the standard type described in the EC declaration of conformity. It has been manufactured and put into circulation in accordance with the requirements of European Directives. The original of the declaration of compliance is available from the manufacturer.
  • Page 61 11 Appendix 300026515 - v10 - 28082018...
  • Page 62 11 Appendix 300026515 - v10 - 28082018...
  • Page 63 © Copyright All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.
  • Page 64 DE DIETRICH FRANCE Direction de la Marque 57, rue de la Gare - F-67580 Mertzwiller 03 88 80 27 00 03 88 80 27 99 www.dedietrich-thermique.fr 000 «БДP T » VAN MARCKE 129164, Россия, г. Москва Weggevoerdenlaan 5 Зубарев переулок, д. 15/1 B- 8500 KORTRIJK Бизнес-центр...

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