4.1.2 Monico PCCx Gateway to PCC1.x/PCC2.x/PCC3.x Controller
This section covers the installation and connection of the Monico PCCx LE or GT Gateway to
Cummins PCC1.x/PCC2.x/PCC3.x Controllers.
The CMS-MCGT-PCCx.XL-KIT and CMS-MCLE-PCCx.XL-KIT come with the following hardware.
Please locate and ensure that you have the following. Contact Monico or your local Cummins
Dealer if any of items are missing.
o QTY (1) Monico Gateway
o QTY (1) CBL-485-1, 1' RS485 serial cable with flying leads
o QTY (1) PQS3.241, 110VAC to 24VDC, 1 Amp power Supply
o QTY (1) BB485OPDRI, RS485 Isolated Repeater
Please review section 3,
Locate and install the Monico Gateway, Power Supply, and Isolated Repeater to a DIN rail
mount.
Ensure the Isolated Repeater is mounted next to the Monico Gateway as shown in
Plug the RJ45 connection end of the serial cable into the Monico's RS485 port and the flying
lead ends, marked as RS485 TXB (+) and RS485 TXA (-), to the Isolated Repeater as shown in
figure 3.
Using Belden 984x or equivalent communication cabling, connect the Repeater to the
controller as shown in
controller end.
Set the dip switch settings on both the top and bottom ports of the Isolated Repeater as
shown in
. By default, the Monico Gateway is set to communicate with the Controller
Figure 5
via Modbus RTU on RTU#2 at communication parameters of 9600 baud, 8 data bits , no
parity, 1 stop bit (9600,8,N,1). If different communication parameters are desired, refer to the
Repeater documentation).
Connect 24vdc from the power supply to both the Monico Gateway and Isolated Repeater and
apply power to the system.
Note the LED activity on the RS232 port of the Monico Gateway. If it is communicating
properly, you should see both the red and green LEDs alternating at a fast rate. If they are not,
see section Error! Reference source not found. Error! Reference source not found..
Power [min 22 gage]
Power
Monico Gateway
Supply
EMC Installation Guidelines
noting that the shield should ONLY be connected at the
Figure 5
Belden 984x
B(+)
C (-)
B (+)
C (-)
Isloated
Repeater
Figure 5
before proceeding.
(-) TB15-4
(+) TB15-3
[Shield] TB15-1
TB15
PCC 1.x/2.x/3.x Controller
Recommended Dip Switch
Settings [9600,8,N,1]
Figure 5
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