Philips VL1000 TS Service Manual
  1. Manuals
  2. Brands
  3. Philips Manuals
  4. DJ Equipment
  5. VL1000 TS
  6. Service manual

Philips VL1000 TS Service Manual

Vari-lite vl1000 ers luminaire
Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading

Related Manuals for Philips VL1000 TS

Summary of Contents for Philips VL1000 TS

  • Page 2 All information and graphics are property of Vari-Lite, 10911 Petal Street, Dallas, Texas 75238. Version as of: 14-May-2009 Part number: 02.9663.0010 F VL1000™ ERS Luminaire Service Manual ©2002-2009, Vari-Lite, a Philips group company. All Rights Reserved. 14-May-2009 02. 96 63. 001 0 F...
  • Page 3 BTAIN ARRANTY ERVICE How To Obtain Warranty Service A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@genlytecontrols.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
  • Page 5 WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1. VARI❋LITE® luminaires have been designed for use only with certain Philips and Osram HID lamps. Note lamp type (MSR400, MSR575HR etc.) before replacing lamps. Installing another type of lamp may be hazardous.
  • Page 6 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use an HID type lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 UV-STRAHLUNG UND KÖRPERVERLETZUNGEN. WARNUNG: HINWEISE ZUM FEUERSCHUTZ 1. VARI❋LITE®-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Philips und Osram HID-Lampen geeignet. Achten Sie auf den Lampentyp (MSR400, MSR575HR etc.), bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines anderen Lampentyps kann gefährlich sein.
  • Page 8 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist. WARNUNG: HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN 1.
  • Page 9 1. Les luminaires VARI❋LITE® ont été conçus pour être utilisés uniquement avec certaines lampes Philips et Osram HID. Vérifier le type de lampe (MSR400, MSR575HR etc.) avant de remplacer les lampes. L’installation d’un autre type de lampe peut poser un danger.
  • Page 10 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe de type HID qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2.
  • Page 11 INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO 1. Las luminarias VARI❋LITE® han sido diseñadas para ser usadas solamente con algunas lámparas HID Philips y Osram. Tome nota del tipo de lámpara (MSR400, MSR575HR etc.) antes de reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.
  • Page 12 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara HID que produce radiación UV. NO mire directamente a la lámpara. 2.
  • Page 13 AFETY OTICE APANESE 02. 96 63. 001 0 F 14-May-2009 xiii...
  • Page 14 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL xi v 14-May-2009 02. 96 63. 001 0 F...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents Introduction Disclosure ........................1 About This Manual ...................... 1 Additional Documentation................... 2 Customer Service ......................2 Chapter 1. Description Features Standard Features......................4 Model Specific Features ....................4 Component Descriptions External Luminaire Components ................. 6 Luminaire Internal Head Components.................
  • Page 16 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Shutter Assembly Replacement.................. 36 Shutter Blade or Rack Replacement................38 Edge/Zoom/Color Bulkhead Replacement..............40 Fan/Temp Switch Assembly Replacement ..............41 Beam-Size Iris Assembly Replacement ..............42 Ignitor PCB Replacement................... 43 Power Supply Replacement..................44 Controller PCB Replacement ..................
  • Page 17 ABLE OF ONTENTS Rear Head Assembly ....................102 Back Cap Assembly ....................104 Yoke Assembly Yoke Legs Assembly ....................107 Tilt Motor Assembly ....................110 Crossmember Assembly ..................112 Inner Crossmember Assembly ................. 114 Outer Crossmember Assembly ................115 Pan Motor Assembly ....................116 Pan Tube Assembly ....................
  • Page 18 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL (This page intentionally blank.) xvi i i 14-May-2009 02. 96 63. 001 0 F...

  • Page 19: Disclosure

    VL1000™ ERS Luminaire. The manual is intended for use by Vari-Lite personnel and by Vari-Lite’s Authorized Dealers and Service Centers. This manual covers the following models: Model Part Number Source Dimmer Shutter Iris VL1000 TS 20.9663.0001.02 Incandescent VL1000 TI 20.9663.0001.03 Incandescent VL1000 AS 20.9663.0001.12 VL1000 AI 20.9663.0001.13 VL1000 TSD 20.9663.0001.22...

  • Page 20: Additional Documentation

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Additional Documentation A support webpage for Series 1000 luminaires is available at www.vari-lite.com (follow the Support link). A user’s manual is available for installation and operation of all versions of the VL1000™ ERS Luminaire. This manual is only available in electronic (PDF) format. VL1000™...

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter provides an overview of luminaire features, components and operations. • Features • Component Descriptions • Principles of Operation 02. 96 63. 001 0 F 14-May-2009...

  • Page 22: Features

    • Repositional pan/tilt system. • Control by DMX512 protocol. Model Specific Features Each individual configuration has the following specific features: VL1000 TS (20.9663.0001.02) • 1000W Tungsten Halogen lamp source. • Four-blade shutter framing system. VL1000 TI Luminaire (20.9663.0001.03) •...
  • Page 23 ESCRIPTION VL1000 TSD Luminaire (20.9663.0001.22) • 1000W Tungsten Halogen lamp source. • 115V on-board dimmer. • Four-blade shutter framing system. VL1000 TID Luminaire (20.9663.0001.23) • 1000W Tungsten Halogen lamp source. • 115V on-board dimmer. • Beam-size iris mechanism. VL1000 TSE Luminaire (20.9663.0001.32) •...

  • Page 24: Component Descriptions

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Component Descriptions External Luminaire Components The following illustration shows the external luminaire components and controls. Base Input Panel Provides hook mounting holes and safety cable Provides DMX In and connection. Thru, and AC Power connections.

  • Page 25: Luminaire Internal Head Components

    ESCRIPTION Luminaire Internal Head Components The following illustration shows the major sub-assemblies that are located in the luminaire head assembly. A options - Shutter or Beam-size Iris bulkhead is dependent on model. B options - Rotating Gobo Bulkhead version is dependent on model. Beam-Size Iris Assembly (optional) Provides beam sizing capabilities.

  • Page 26: Luminaire Internal Yoke Components

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Luminaire Internal Yoke Components The following illustration shows the major sub-assemblies that are located in the luminaire yoke assembly. Note: Head assembly not shown for clarity. Tilt Mechanism Yoke Arm Cover (Power Supply Side) Pan Mechanism Yoke Arm Cover (Display Side)

  • Page 27: Arc Ballast Unit

    ESCRIPTION Arc Ballast Unit An external ballast unit is included with VL1000 arc models. In this case, the lamp power input cable is already connectorized for use with this unit. The following illustration shows the external arc ballast components. Lamp Connector CPC-type connector for connecting Lamp Power Input cable from luminaire.

  • Page 28: Principles Of Operation

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Principles of Operation VL1000 Incandescent Source Luminaire VL1000 Incandescent Block Diagram - Without On-Board IGBT Dimmer 1766 1202 1520 1520 1766 1301 1301 1301 1301 DIMMER ZOOM GOBO BLUE SHUTTER SHUTTER SHUTTER SHUTTER MOTOR INDEX...

  • Page 29: Vl1000 Incandescent Cable Routing - Without On-Board Igbt Dimmer

    ESCRIPTION VL1000 Incandescent Cable Routing - Without On-Board IGBT Dimmer CHASSIS NEUTRIK XLR-M TERM POWERCON LINE BLOCK AC LINE IN 2015 INPUT 2015 DMX PCB STUD USER PROVIDED XLR-F LAMP PWR CONNECTOR 2030 FOR LAMP PWR DIMMER GND THRU INPUT FROM TERM STUD DIMMER...

  • Page 30: Vl1000 Incandescent Block Diagram - With On-Board Igbt Dimmer

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL VL1000 Incandescent Block Diagram - With On-Board IGBT Dimmer 1766 1202 1520 1520 1766 1301 1301 1301 1301 DIMMER ZOOM GOBO BLUE SHUTTER SHUTTER SHUTTER SHUTTER MOTOR INDEX MOTOR MOTOR ONLY FRAME FRAME FRAME FRAME...

  • Page 31: Vl1000 Incandescent Cable Routing - With On-Board Igbt Dimmer

    ESCRIPTION VL1000 Incandescent Cable Routing - With On-Board IGBT Dimmer CHASSIS NEUTRIK XLR-M TERM POWERCON LINE BLOCK AC LINE IN 2015 INPUT 2015 DMX PCB STUD XLR-F THRU LINE DATA TUBE 2016 2016 2022 YOKE TILT MOTOR PAN EOT PAN EOT TILT COT MOTOR &...

  • Page 32: Vl1000 Arc Source Luminaire

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL VL1000 Arc Source Luminaire VL1000 Arc Block Diagram 1766 1202 1520 1520 1766 1301 1301 1301 1301 DIMMER ZOOM GOBO BLUE SHUTTER SHUTTER SHUTTER SHUTTER MOTOR INDEX MOTOR MOTOR ONLY FRAME FRAME FRAME FRAME 1202...

  • Page 33: Vl1000 Arc Cable Routing

    ESCRIPTION VL1000 Arc Cable Routing CHASSIS NEUTRIK LINE XLR-M TERM POWERCON 2015 BLOCK AC LINE IN INPUT 2015 DMX PCB STUD 1 2016 AC LINE CPC 17-9 XLR-F BAL CONT LAMP POWER IN & AC LINE OUT LAMP PWR THRU TO BALLAST BALLAST GND 1921...
  • Page 34 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Notes 14-May-2009 02. 96 63. 001 0 F...

  • Page 35: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Maintenance Procedures WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Never remove cover or backcap while lamp is in operation. 02.

  • Page 36: Testing

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Testing Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. When running tests on multiple luminaires, a loopback connector is required at the master luminaire (first in link) and a male termination connector is required at the last luminaire in the link.
  • Page 37 AINTENANCE WARNING: Backcap and adjustment knobs will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns. To run tests: Step 1. Press [Menu]. Step 2. Press [Up] / [Down] arrows until Test appears. Press [Enter]. Step 3. Use [Up] / [Down] arrows to select a parameter to test. Refer to table below for a complete list of test parameters.

  • Page 38: Maintenance Procedures

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Maintenance Procedures Lamp Replacement (Incandescent Model) Parts: 1000 WATT INCANDESCENT LAMP, 100 VAC (71.2552.0100) - TS/TI 1000 WATT INCANDESCENT LAMP, 115 VAC (71.2552.0115) - TS/TI 1000 WATT INCANDESCENT LAMP, 240 VAC (71.2554.0240) - TS/TI Tools: #2 Phillips screwdriver, cotton gloves CAUTION: Wear cotton gloves or other covering while installing lamp.
  • Page 39 AINTENANCE Step 3. Carefully pull backcap straight out of rear head assembly. (It will still be attached by lamp wires and tether.) Step 4. At backcap, flip two bail clamps outward (Figure 2-2). Step 5. Flip two base clamps outward away from socket. Step 6.

  • Page 40: Lamp Replacement (Arc Model)

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Lamp Replacement (Arc Model) Parts: 575 WATT ARC LAMP, MSR575HR (71.2528.0575) - AS/AI Tools: #2 Phillips screwdriver, cotton gloves CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.
  • Page 41 AINTENANCE Step 3. Grip lamp by base and firmly install in socket (Figure 2-4). Do not touch lamp with bare fingers. CAUTION: Socket Lamp Install lamp, firmly pressing into place. Figure 2-4: Installing Arc Lamp in Socket Step 4. Re-install backcap, ensuring that alignment studs and holes are aligned (Figure 2-3).

  • Page 42: Align Lamp For Maximum Beam Irradiance

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Align Lamp For Maximum Beam Irradiance After a new lamp is installed in either the incandescent or arc version of the luminaire, it will be necessary to align the lamp to optimize the beam. Tools: #2 Phillips screwdriver WARNING: Backcap and adjustment screws will be HOT during lamp operation.

  • Page 43: Frame Or Top Hat Replacement

    AINTENANCE Frame or Top Hat Replacement An accessory frame holder is provided for the addition of a top hat or gel frame with silks, frosts or color correction if required. The frame holder is designed to fit a standard 7.5-inch gel frame or top hat. To remove and replace frame or top hat: Step 1.

  • Page 44: Front Cover Removal

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Front Cover Removal Parts: ASSY, FRONT COVER (22.9663.1038) Tools: #2 Phillips screwdriver To remove and replace front cover: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At head assembly, press in front cover latches to release (Figure 2-7).

  • Page 45: Rear Head Assembly Removal

    AINTENANCE Rear Head Assembly Removal This procedure is necessary in order to access some components such as the gobo wheel bulkhead and shutter assembly. Refer to as needed. Tools: #2 Phillips long handle screwdriver To remove rear head assembly: Step 1. Disconnect luminaire AC input cable from power source. CAUTION: The rear head assembly is heavy and will remain attached by lamp wires.

  • Page 46: Rotating Gobo Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Rotating Gobo Replacement WARNING: Remove power from luminaire before performing maintenance. Gobos may be HOT after operation. Allow to cool before replacing. ❋ WARNING: Users of VARI LITE luminaires should not install or use metal gobos. The ❋...
  • Page 47 AINTENANCE Rotating Gobo Replacement (continued) Inside Edge - orient toward center of wheel CAUTION: Gobo MUST be oriented with side marked ThisEdgeIn "This Edge In" toward center of wheel and side marked "Lamp Side" toward lamp. If not oriented properly, gobo will break. Be careful not to scratch gobo on side of carrier when installing.

  • Page 48: Gobo Index Timing Belt Alignment

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Gobo Index Timing Belt Alignment The index timing belt (54.9663.1220) must be aligned so that the mechanism "clocks" properly. This belt is installed around the index gear and top gear of the gobo wheel (refer to Figure 2-11).
  • Page 49 AINTENANCE Step 2. If applicable, lower gobo wheel into place over rotating shaft, fitting wheel position belt around lower gear and index timing belt around top gear. Install 4-40x1/4 " PPZ screw, split lock washer, flat black washer and flat Teflon washer to secure gobo wheel in place.

  • Page 50: Gobo Wheel Bulkhead Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Gobo Wheel Bulkhead Replacement Parts: ASSEMBLY, GOBO BULKHEAD INCANDESCENT (21.9663.1200) - TS/TI ASSEMBLY, GOBO BULKHEAD ARC (21.9663.1600) - AS/AI Tools: #2 Phillips long handle screwdriver To remove and replace gobo wheel bulkhead: Step 1.
  • Page 51 AINTENANCE Gobo Wheel Bulkhead Replacement (contin- ued) Gobo Bulkhead #10 Split-Lock Washers 10-32x3/8" PPB Screw Side Rail Spacer Front Assembly NOTE: Incandescent model gobo bulkhead not shown. Figure 2-12: Gobo Bulkhead Assembly Replacement 02. 96 63. 001 0 F 14-May-2009...

  • Page 52: Gobo Gear Planet Alignment

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Gobo Gear Planet Alignment Each gear of the gobo wheel assembly must be aligned so that the gobos will index correctly. Use the following procedure to re-align the gears in the event the gobo wheel is disassembled.
  • Page 53 AINTENANCE Gobo Gear Planet Alignment (continued) 1) Start with center gear alignment 2) Rotate center gear clockwise until alignment mark facing Position 1 (open). mark is directly across from Position 6. Rotate Position 6 gear until marks align. Alignment Mark open Align both marks 4) Verify alignment of all marks...

  • Page 54: Shutter Assembly Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Shutter Assembly Replacement Parts: ASSEMBLY, SHUTTER (21.9663.1300) (Old Version) or ASSEMBLY, SHUTTER 6 ROLLERS (21.9663.1350) (New Version) Tools: #2 Phillips long handle screwdriver+ To remove and replace shutter assembly: Step 1. Disconnect luminaire AC input cable from power source. CAUTION: The rear assembly is heavy and will remain attached by lamp wires.
  • Page 55 AINTENANCE Step 4. At Controller PCB, disconnect shutter wiring harness at position marked SHUTTERS. Step 5. Noting placement, cut tie-wraps securing harness to other wires. Step 6. Feed shutter harness cable out of yoke arm. Step 7. At side rails, remove four 10-32x3/8" PPB screws and #10 split-lock washers and remove shutter assembly (Figure 2-15).

  • Page 56: Shutter Blade Or Rack Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Shutter Blade or Rack Replacement Parts: as required: BLADE, SHUTTER, COATED SIDE A (12.9663.1323) BLADE, SHUTTER, COATED SIDE B (12.9663.1324) RACK, SHUTTER (10.9663.1314) Tools: #2 Phillips screwdriver To remove and replace a shutter blade or rack: Step 1.
  • Page 57 AINTENANCE Step 4. Carefully remove plates and components until blade or rack to be replaced is reached. Install new component(s) as required. Step 5. Re-assemble shutter’s four layers. Ensure that components are oriented and aligned as shown in Figure 2-17. Note: The difference between the two types of shutter blades can be found by examining the main edge.

  • Page 58: Edge/Zoom/Color Bulkhead Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Edge/Zoom/Color Bulkhead Replacement Parts: ASSEMBLY, EDGE CONTROL, DIMMER AND COLOR (21.9663.1003) Tools: #2 Phillips screwdriver To remove and replace edge/zoom/color bulkhead: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove front cover. (Refer to “Front Cover Removal”...

  • Page 59: Fan/Temp Switch Assembly Replacement

    AINTENANCE Fan/Temp Switch Assembly Replacement Note: Fan does not operate under normal luminaire operating conditions. Parts: CABLE ASSEMBLY, FAN/TEMP SWITCH (23.9663.2009) Tools: #2 Phillips screwdriver To remove and replace fan/temp switch assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2.

  • Page 60: Beam-Size Iris Assembly Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Beam-Size Iris Assembly Replacement Note: This procedure not applicable to all units. Parts: ASSEMBLY, IRIS (21.9663.1400) Tools: #2 Phillips screwdriver To remove and replace beam-size iris assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2.

  • Page 61: Ignitor Pcb Replacement

    AINTENANCE Ignitor PCB Replacement Note: This procedure not applicable to all units. Parts: PCB ASSEMBLY, IGNITOR (24.9661.3126) Tools: #2 Phillips screwdriver To remove and replace ignitor PCB: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke leg cover (side without menu display) by removing four 6- 32x3/8"...

  • Page 62: Power Supply Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Power Supply Replacement Parts: POWER SUPPLY, 130W +24V/6.3A (69.3177.0151) Tools: #1 Phillips screwdriver, 5/16 inch nutdriver To remove and replace power supply: Step 1. Disconnect luminaire AC input cable from power source. Step 2.
  • Page 63 AINTENANCE Power Supply Replacement (continued) Crossmember Assembly NOTE: Head not shown for clarity. 10-32x1/2" PPB Screw Yoke Leg Cover 6-32x3/8" PPB Screw 6-32x3/8" PTB Screws (can only be accessed by removing crossmember) 4-40x1/2" PPZ Screws Power Supply Figure 2-23: Power Supply Replacement 02.

  • Page 64: Controller Pcb Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Controller PCB Replacement Parts: PCB ASSEMBLY, CONTROLLER (24.9663.3930) Tools: #1 Phillips screwdriver To remove and replace controller PCB: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke leg cover (side with menu display) by removing four 6-32x3/ 8"...
  • Page 65 AINTENANCE Controller PCB Replacement (continued) NOTE: Head not shown for clarity. 6-32x3/8" PPB Screw Controller PCB Display Plate Display Overlay Yoke Leg Cover 6-32x1/2" PPB Screw 6-32x3/8" PTB Screw Figure 2-24: Controller PCB Replacement 02. 96 63. 001 0 F 14-May-2009...

  • Page 66: Tilt Encoder Pcb Replacement

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Tilt Encoder PCB Replacement Parts: PCB ASSY, PAN/TILT ENCODER (24.9661.9629) Tools: #2 Phillips screwdriver To remove and replace tilt encoder PCB: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke leg cover (side with menu display) by removing four 6-32x3/ 8"...

  • Page 67: Tilt Motor Assembly Replacement

    AINTENANCE Tilt Motor Assembly Replacement Parts: ASSEMBLY, TILT MOTOR (21.9663.1816) Tools: #2 Phillips screwdriver To remove and replace tilt motor assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke leg cover (side with menu display) by removing four 6-32x3/ 8"...
  • Page 68 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Tilt Motor Assembly Replacement (continued) 6-32x3/8" PTB Screws 6-32x3/8" PPB Screw Controller PCB Display Plate Display Overlay Yoke Leg Cover 6-32x1/2" PPB Screw Tilt Motor Assembly #6 Flat Washer 6-32x1" PPB Screw Spring NOTE: Head not shown for clarity.

  • Page 69: Pan Motor Assembly Replacement

    AINTENANCE Pan Motor Assembly Replacement Parts: ASSEMBLY, PAN MOTOR (21.9663.1815) Tools: #2 Phillips screwdriver To remove and replace pan motor assembly: Step 1. Disconnect luminaire AC input cable from power source. Step 2. Remove yoke leg covers by removing four 6-32x3/8" PTB screws on each side (Figure 2-27).
  • Page 70 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Pan Motor Replacement (continued) Pan Wire Shield 4-40x3/8" PPZ Screw 6-32x1" PPB Screw Spring #6 Flat Washer Pan Motor Assembly Timing Belt Nut Plate Crossmember Assembly 10-32x1/2" PPB Screw 6-32x3/8" PTB Screws Yoke Leg Cover NOTE: Head not shown for clarity.

  • Page 71: Dmx Input Pcb Replacement

    AINTENANCE DMX Input PCB Replacement Parts: PCB ASSEMBLY, DMX INPUT (24.9663.3895) Tools: #2 Phillips screwdriver To remove and replace DMX input PCB: Step 1. Disconnect luminaire AC input cable from power source. Step 2. At pan tube cover, remove four 8-32x3/8" PFZ screws and remove cover (Figure 2-28).

  • Page 72: Cleaning Optical Lenses And Filters

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. The front lens, color filters, and gobos may require cleaning after extended use. Isopropyl Alcohol should only be used, with a soft, lint-free cloth, to clean these components.

  • Page 73: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL1000™ ERS Luminaire assemblies. • Drawing Trees • Top Assembly • Head Assembly • Yoke Assembly • Cables • Arc Ballast Assembly The following abbreviations are used to identify parts specific to certain models: BBREVIATION ODEL...

  • Page 74: Drawing Trees

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Drawing Trees VL1000 Incandescent Luminaires VL1000 Luminaire (Incandescent Versions) 20.9663.0001.02 (TS) Rev M 20.9663.0001.03 (TI) Rev M 20.9663.0001.22 (TSD) Rev M 20.9663.0001.23 (TID) Rev M 20.9663.0001.32 (TSE) Rev M 20.9663.0001.33 (TIE) Rev M Color/Gobo/Lens Harness Cable Head Assembly Front Cover Assembly...
  • Page 75 25.9663.2022 Rev B Incandescent Power Input Cable Assembly 25.9663.2030 Rev A Abbreviation Meaning VL1000 TI Incandescent with Beam-Size Iris VL1000 TS Incandescent with Shutter System Figure 3-2: VL1000 Incandescent Luminaires Drawing Tree (Part 2) 02. 96 63. 001 0 F 14-May-2009...

  • Page 76: Vl1000 Arc Luminaires

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL VL1000 Arc Luminaires VL1000 Luminaire (Arc Versions) 20.9663.0001.12 (AS) Rev M 20.9663.0001.13 (AI) Rev M Color/Gobo/Lens Harness Cable Head Assembly Front Cover Assembly Assembly 21.9663.1000.12 (AS) Rev B 22.9663.1038 Rev B 25.9663.2050 Rev K 21.9663.1000.13 (AI) Rev B Arc Gobo/Dimmer Bulkhead Gel Frame Holder...
  • Page 77 LLUSTRATED ARTS REAKDOWN VL1000 Arc Luminaires (continued) continued from previous page continued from previous page Yoke Legs Assembly Rear Head Assembly 21.9663.1850.11 (AS/AI) Rev J 21.9663.1002.11 Rev P (AS/AI) Tilt Motor Assembly Back Cap Assembly 21.9663.1816 Rev D 21.9663.1127.11 (AS/AI) Rev Tilt COT Cable Assembly Ignitor to Lamp Socket 25.9663.2002 Rev A...

  • Page 78: Top Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Top Assembly Included Items Kit 28.9663.0001 Rev J Refer to Figure 3-5. Item Qty. Description 02.8001.0001 PRODUCT SUPPORT SHEET, VARI-LITE CUSTOMER SERVICE 02.8052.0001 CARD, LIMITED WARRANTY 09-09-02 02.8700.0001 CARD, PRODUCT REGISTRATION - VL2000 02.9663.0002 UNPACK/QUICK START SHEET, VL1000 07.9663.0032...

  • Page 79: Included Items Kit (Continued)

    LLUSTRATED ARTS REAKDOWN Included Items Kit (continued) VL1000 Luminaire - page 64 (Arc Models Only) (Arc Models Only) Arc Ballast (Arc Models Only) Figure 3-5: Included Items 02. 96 63. 001 0 F 14-May-2009...

  • Page 80: Label Locations

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Label Locations Rev D Refer to Figure 3-6. Item Qty. Description 04.9661.0033.01 LABEL, WARNING -2000 SERIES 04.9661.0034 LABEL, RELAMPING -2000 SERIES 04.9661.0037 LABEL, 625W ARC -2400 SERIES (AI/AS ONLY) 04.9663.1837 LABEL, PATENT 04.9663.1860 LABEL, 1000 SERIES COMPLIANCE 04.9663.1862...
  • Page 81 LLUSTRATED ARTS REAKDOWN Label Locations (continued) 3, 8 6, 7 Figure 3-6: Label Locations 02. 96 63. 001 0 F 14-May-2009...

  • Page 82: Vl1000 Luminaire

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL VL1000 Luminaire 20.9663.0001.02 (TS) Rev M 20.9663.0001.03 (TI) Rev M 20.9663.0001.12 (AS) Rev M 20.9663.0001.13 (AI) Rev M 20.9663.0001.22 (TSD) Rev M 20.9663.0001.23 (TID) Rev M 20.9663.0001.32 (TSE) Rev M 20.9663.0001.33 (TIE) Rev M Refer to Figure 3-7 Item...
  • Page 83 LLUSTRATED ARTS REAKDOWN Item Qty. Description 53.6517.0001 SCREW, 10-32 X 3/8"LG PPZ 53.6543.0001 SCREW, 6-32 X 3/8" PPB 53.6614.0001 SCREW, 6-32 X 5/8" PPB 53.6627.0001 SCREW, 10-32 X 5/8" PPB 53.6634.0003 SCREW, 3/8-16 X 1/2"LG SOC HD CAP ALLY STL 53.6642.0001 SCREW, 10-32 X 5/8"...
  • Page 84 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL VL1000 Luminaire (continued) 24(x4) - AI / AS only (x3) (x4) (x4), (x4) (x12) (x4) (x3) Dimmer TSD/TID/ TSE/TIE Only (x4) (x3) Figure 3-7: VL1000 Luminaire 14-May-2009 02. 96 63. 001 0 F...

  • Page 85: Front Cover Assembly

    LLUSTRATED ARTS REAKDOWN Front Cover Assembly 22.9663.1038 Rev B Refer to Figure 3-8. Item Qty. Description 10.9663.1020 COVER, FRONT VL1000 21.9663.1028 ASSY, GEL FRAME HOLDER 53.2004.0002 NUT, 8-32 KEPS, ZINC PLATE (changed 09-02-03) 53.6545.0007 SCREW, 8-32 X 3/8" PFB 53.6552.0002 SCREW, 8-32 X 1/2"...

  • Page 86: Gel Frame Holder Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Gel Frame Holder Assembly 21.9663.1028 Rev A Refer to Figure 3-9. Item Qty. Description 10.9663.1027 HOLDER, GEL FRAME 10.9663.1031 LATCH, GEL FRAME 55.6568.0026 SPRING, CPRSN .180"OD .810"LG .026" WIRE DIA SS 55.6738.0003 TUBING, SILICONE RUBBER 1/8"ID X 1/4"OD TRANSLUCENT Figure 3-9: Gel Frame Holder Assembly 14-May-2009...

  • Page 87: Cot (Center Of Travel) Flag Assembly

    LLUSTRATED ARTS REAKDOWN COT (Center of Travel) Flag Assembly 21.9663.1845 Rev 0 Refer to Figure 3-10. Item Qty. Description 10.9663.1824 SPACER, TILT TUBE 10.9663.1826 FLAG, CENTER OF TRAVEL -TILT 53.6602.0001 SCREW, 4-40 X 1/4 " PPZ TYPE F Figure 3-10: COT Flag Assembly 02.
  • Page 88 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Notes 14-May-2009 02. 96 63. 001 0 F...

  • Page 89: Head Assembly

    LLUSTRATED ARTS REAKDOWN Head Assembly Head Assembly 21.9663.1000.02 (TS) Rev B 21.9663.1000.03 (TI) Rev B 21.9663.1000.12 (AS) Rev B 21.9663.1000.13 (AI) Rev B Refer to Figure 3-11. Item Qty. Description 10.9663.1032 SPACER, SIDE RAIL (TS ONLY) SPACER, SIDE RAIL (AS ONLY) 21.9663.1001.02 ASSY, FRONT HEAD (TS ONLY) 21.9663.1001.03...

  • Page 90: Front Head Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Front Head Assembly 21.9663.1001.02 (TS) Rev H 21.9663.1001.03 (TI) Rev H 21.9663.1001.12 (AS) Rev H 21.9663.1001.13 (AI) Rev H Refer to Figure 3-12. Item Qty. Description 07.5049.0001 LANYARD, NYLON COATED 8" LG 21.9663.1003 ASSY, EDGE, ZOOM &...
  • Page 91 LLUSTRATED ARTS REAKDOWN Front Head Assembly (continued) (x4) (x4) (x4) (x4) A: Models w/ Shutter B: Models w/ Iris Either A or B Either C or D (x3) (x4) (x4) (x4) (x4) C: Incandescent Models (x4) (x4) (x4) (x4) D: Arc Models Figure 3-12: Front Head Assembly 02.

  • Page 92: Edge Control, Zoom, Dimmer & Color Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Edge Control, Zoom, Dimmer & Color Assembly 21.9663.1003 Rev E Refer to Figure 3-13. Item Qty. Description 10.9663.1039 SUPPORT, AXIAL FAN 10.9663.1755 ROLLER, BARREL 10.9663.1756 ROLLER, LENS 10.9663.1757 CLAMP, BELT BASE 10.9663.1758 BELT CLAMP 10.9663.1767 ZOOM TEFLON SPACER...
  • Page 93 LLUSTRATED ARTS REAKDOWN Edge Control, Dimmer & Color Assembly (con- tinued) (x3) (x3) (x3) (x3) (x6) (x6) (x2) (x2) (x2) (x2) (x2) (x4) (x4) Figure 3-13: Edge Control, Dimmer & Color Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 94: Color Changer Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Color Changer Assembly 21.9663.1500 Rev N Refer to Figure 3-14. Item Qty. Description 04.9663.1524 LABEL, MAGENTA MOTOR 04.9663.1525 LABEL, BLUE MOTOR 04.9663.1526 LABEL, AMBER MOTOR 04.9663.1527 LABEL, DIFFUSER MOTOR 10.9663.1505 DRIVE RING 10.9663.1506 DIFFUSER COVER PLATE 10.9663.1507...
  • Page 95 LLUSTRATED ARTS REAKDOWN Item Qty. Description 53.2200.0004 NUT, 4-40 KEPS SS 53.5636.0375 SCREW, 6-32 X 3/8 " PFSS BLACK 53.6556.0001 SCREW, 4-40 X 3/4"LG PPZ 55.6588.0003 SPACER, 1/4"RND #6 THRU 1/8"LG .140"ID ZINC PLT BRS 10.9663.1537 DRIVE RING LOCATOR BEARING 02.
  • Page 96 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Color Changer Assembly (continued) (x4) (x2) (x8) (x2) (x2) (x4) (x3) (x3) (x2) (x8) (x4) (x4) Figure 3-14: Color Changer Assembly 14-May-2009 02. 96 63. 001 0 F...

  • Page 97: Cover Plate Assembly

    LLUSTRATED ARTS REAKDOWN Cover Plate Assembly 21.9663.1534 Rev 0 Refer to Figure 3-15. Item Qty. Description 10.9663.1517 COVER PLATE, COLOR CHANGER 10.9663.1535 DISC, .63 DIA ALUM 41.9663.1530 GLASS, BEAM OCCLUSION 53.6659.0008 SCREW, 2-56 X 3/16" PFZ (x4) Figure 3-15: Cover Plate Assembly 02.

  • Page 98: Edge Barrel Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Edge Barrel Assembly 21.9663.1710 Rev C Refer to Figure 3-16. Item Qty. Description 10.9663.1701 BARREL, HALF OUTER LENS EDGE SYSTEM 10.9663.1708 EDGE GEAR/CAM, 8 ELEMENT SYSTEM 10.9663.1711 BARREL, HALF INNER LENS EDGE SYSTEM 10.9663.1737 EDGE, LIGHT BAFFLE 21.9663.1722...
  • Page 99 LLUSTRATED ARTS REAKDOWN Barrel Assembly (continued) (x2) (x4) (x2) (x2) (x4) Figure 3-16: Edge Barrel Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 100: Lens #6 Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Lens #6 Assembly 21.9663.1760 Rev 0 Refer to Figure 3-17. Item Qty. Description 10.9663.1761 LENS CARRIER, MOLDED -LENS #6 ASSY 42.9663.1733 LENS #6 Figure 3-17: Lens #6 Assembly 14-May-2009 02. 96 63. 001 0 F...

  • Page 101: Lens #7 Assembly

    LLUSTRATED ARTS REAKDOWN Lens #7 Assembly 21.9663.1770 Rev 0 Refer to Figure 3-18. Item Qty. Description 10.9663.1771 LENS CARRIER, MOLDED -LENS #7 42.9663.1734 LENS #7 Figure 3-18: Lens #7 Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 102: Lens #8 Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Lens #8 Assembly 21.9663.1780 Rev B Refer to Figure 3-19. Item Qty. Description 10.9663.1782 RING, RETAINING FRONT LENS 10.9663.1781 BULKHEAD, FRONT -LENS #8 ASSY 42.9663.1735 LENS #8 53.2202.0004 NUT, 4-40 HEX SS NYLON INSERT 53.6559.0001 SCREW, 4-40 X 1/4"...

  • Page 103: Fan Assembly

    LLUSTRATED ARTS REAKDOWN Fan Assembly 23.9663.2009 Rev C Refer to Figure 3-20. Item Qty. Description 40.7113.0003 FAN, +24V 80X80X25MM 24LFM 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP FAN CONNECTOR (x2) RED 6.0" BLK 6.0" PIN 1 PIN 2 MOLEX SL-2F...

  • Page 104: Pulley Side Rail Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Pulley Side Rail Assembly 21.9663.1033 Rev B Refer to Figure 3-21. Item Qty. Description 10.9663.1026 LATCH, SPRING 12.9663.1025 RAIL, SIDE MACHINED LONG TILT TUBE 53.2002.0004 NUT, 6-32 ACORN THREAD LOCKING SS 53.5636.0500 SCREW, 6-32 X 1/2"...

  • Page 105: Sensor Side Rail Assembly

    LLUSTRATED ARTS REAKDOWN Sensor Side Rail Assembly 21.9663.1034 Rev B Refer to Figure 3-22. Item Qty. Description 10.9663.1026 LATCH, SPRING 12.9663.1029 RAIL, SIDE MACHINED SHORT TILT TUBE 53.2002.0004 NUT, 6-32 ACORN THREAD LOCKING SS 53.5636.0625 SCREW, 6-32 X 5/8" PFSS BLACK 53.6530.0009 RIVET, 1/8"OD POP .126-.187GL STL BODY STL MNDRL DOME (x2)

  • Page 106: Incandescent Gobo Wheel Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Incandescent Gobo Wheel Assembly 21.9663.1200 (TS/TI/TSD/TID) Rev V Refer to Figure 3-23. Item Qty. Description 10.9663.1212 PULLEY, MOTOR -GOBO 10.9663.1214 SHAFT, ROTATING GOBO 10.9663.1217 PULLEY, GOBO DRIVE MOTOR MOUNTED 10.9663.1241 PULLEY, IDLER TEFLON 10.9663.1242 SPACER, PIVOT BELT ADJUST 10.9663.1228...
  • Page 107 LLUSTRATED ARTS REAKDOWN Item Qty. Description 55.6512.0001 WASHER, #4 SPLIT LOCK 55.6538.0001 SCREW, #6 LOCK INTERNAL TOOTH 55.6568.0061 SPRING, EXTSN .250"OD 2.00"LG .022" WIRE DIA MUSIC WIRE 55.6609.0005 WASHER, .625"OD .376"ID .020"THK FLAT TEFLON 55.6621.0003 WASHER, #4 3/8" OD FLAT ZINC (changed 07-18-03) 55.6677.0035 WASHER, .750"OD .187"ID .030"THK FLAT SS 55.6677.0036...
  • Page 108 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Incandescent Gobo Wheel Assy (continued) This componet blanked in Exploded View for clarity. (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x4) (x2) (x2) (x2) (x4) (x2) (x2) (x4) (x2) Figure 3-23: Incandescent Gobo Wheel Assembly 14-May-2009 02.

  • Page 109: Temperature Sensor Electrical Assembly

    LLUSTRATED ARTS REAKDOWN Temperature Sensor Electrical Assembly 23.9663.1248.01 (TS) Rev A 23.9663.1248.11 (AS) Rev A Refer to Figure 3-24. Item Qty. Description 23.9663.2008 ASSY, FAN (TS ONLY) - 40.7140.0001 BLOWER, CENTRIFUGAL 24VDC 9CFM 3" X 3" - 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP 52.6523.0004 CONN, HOUSING 4POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001...

  • Page 110: Arc Gobo/Dimmer Bulkhead Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Arc Gobo/Dimmer Bulkhead Assembly 21.9663.1600 (AS) Rev T Refer to Figure 3-25. Item Qty. Description 10.9663.1212 PULLEY, MOTOR -GOBO 10.9663.1214 SHAFT, ROTATING GOBO 10.9663.1217 PULLEY, GOBO DRIVE MOTOR MOUNTED 10.9663.1228 PLATE, GOBO IDLER MOUNT PLATE 10.9663.1229 PLATE, WHEEL IDLER MOUNT 10.9663.1239...
  • Page 111 LLUSTRATED ARTS REAKDOWN Item Qty. Description 53.6530.0023 RIVET, 1/8"OD POP .376-500GRP DOME HD W/STL MNDRL 53.6534.0001 RIVET, 3/32"OD POP 3/32GRIP RANGE ALUM 53.6537.0001 SCREW, 4-40 X 5/8" PPB (VL 1) 53.6543.0001 SCREW, 6-32 X 3/8" PPB 53.6598.0312 SCREW, 4-40 X 5/16" PFB 53.6600.0001 SCREW, 4-40 X 5/16"...
  • Page 112 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Arc Gobo/Dimmer Bulkhead (continued) (x3) (x6) (x2) (x2) (x2) (x2) 1, 26 (x2) (x2) (x2) (x2) (x2) (x18) (x2) (x2) (x2) (x2) (x2) 9, 26 (x2) (x2) (x7) (x2) (x2) (x2) (x2) (x2) (x2) (x2)

  • Page 113: Gobo Wheel Assembly

    LLUSTRATED ARTS REAKDOWN Gobo Wheel Assembly 21.9663.1201 Rev E Refer to Figure 3-26. Item Qty. Description 10.9663.2203 GEAR, PLANET, MACHINED ALUMINUM 10.9663.1204 WHEEL, ROTATING GOBO 10.9663.1206 FLANGE, MIDDLE 10.9663.1210 CLIP, RETAINING 10.9663.1211 SPACER, TEFLON GOBO GEAR 10.9663.1219 SUN GEAR, MOLDED 10.9663.1247 TAB, GOBO WHEEL SENSOR 10.9663.1240...
  • Page 114 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Gobo Wheel Assembly (continued) (x3) (x3) (x5) (x2) (x5) (x5) (x5) (x5) Figure 3-26: Gobo Wheel Assembly 14-May-2009 02. 96 63. 001 0 F...

  • Page 115: Shutter 6 Rollers Assembly

    LLUSTRATED ARTS REAKDOWN Shutter 6 Rollers Assembly 21.9663.1350 Rev B Refer to Figure 3-27. Item Qty. Description 10.9663.1311 SEPARATOR, SHUTTER 10.9663.1313 COVER, SHUTTER 10.9663.1314 RACK, SHUTTER 10.9663.1320 PAD, MOTOR 10.9663.1321 CLAMP RING, MOTOR 10.9663.1325 ROLLER, NYLON 10.9663.1327 GEAR, SHUTTER ROTATE SECTOR 10.9663.1328 BULKHEAD, SHUTTER MACHINED 10.9663.1330...
  • Page 116 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Item Qty. Description 55.6621.0001 WASHER, #4 FLAT ZINC 55.6697.0020 STANDOFF, 3/16" RND, 4-40, .375"LG, ZINC PLATED STEEL 14-May-2009 02. 96 63. 001 0 F...
  • Page 117 LLUSTRATED ARTS REAKDOWN Shutter Assembly (continued) Detail A (x8) Shutter Motors (x4) (x8) Detail A (x8) (x4) (x4) (x8) (x2) (x2) (x2) (x2) (x6) (x6) (x4) (x4) Figure 3-27: Shutter 6 Rollers Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 118: Beam-Size Iris Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Beam-Size Iris Assembly 21.9663.1400 Rev E Refer to Figure 3-28. Item Qty. Description 10.9663.1339.03 DONUT, ANTI-REFLECTION IRIS 10.9663.1411 BULKHEAD, IRIS 21.9663.1409 ASSY, MOTOR ARM - 10.9663.1402 ARM, MOTOR - 10.9663.1406 BOSS, MOTOR ARM - 53.6659.0008 SCREW, 2-56 X 3/16"...
  • Page 119 LLUSTRATED ARTS REAKDOWN Beam-Size Iris Assembly (continued) (x3) (x2) Detail A (x2) Detail A 3.263 Figure 3-28: Beam-Size Iris Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 120: Rear Head Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Rear Head Assembly 21.9663.1002.01 Rev P (TS/TI) 21.9663.1002.11 Rev P (AS/AI) Refer to Figure 3-29. Item Qty. Description 10.9634.0100 CLIP,MOUNTING,REFLECTOR 10.9663.1104 REFLECTOR MOUNT 10.9663.1109 COUNTERWEIGHT 12.9663.1023 CASTING, REAR MACHINED 21.9663.1101.01 ASSY, INC BULKHEAD (TS/TI ONLY) 21.9663.1101.11 ASSY, ARC BULKHEAD (AS/AI ONLY) 21.9663.1127.01...
  • Page 121 LLUSTRATED ARTS REAKDOWN Rear Head Assembly (continued) (x2) (x4) (x3) (x4) (x3) (x4) (x3) Reflector Orientation Alignment Reference Point* Note: * When installing reflector, align dimple in reflector flange (item 7) with reflector mount (item 2) as shown (for all models). Bulkhead assembly (item 5) removed for clarity.

  • Page 122: Back Cap Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Back Cap Assembly 21.9663.1127.01 (TS/TI) Rev J 21.9663.1127.11 (AS/AI) Rev J Refer to Figure 3-30. Item Qty. Description 10.9663.1116 CLAMP, LAMP BASE BAIL (TS/TI ONLY) 10.9663.1136 PLATE, BACKCAP ADJUST 10.9663.1119 LAMP BASE CLAMP (TS/TI ONLY) 12.9663.1126 BACKCAP, MACHINED 10.9678.0645...
  • Page 123 LLUSTRATED ARTS REAKDOWN Back Cap Assembly (continued) (x2) (TS/TI ONLY) (x2) (x3) (x3) (TS/TI ONLY) (x3) (x3) (x2) (x3) (x2) (TS/TI ONLY) (x2) (TS/TI ONLY) AS/AI ONLY TS/TI ONLY Arc Models Incandescent Models Figure 3-30: Back Cap Assembly 02. 96 63. 001 0 F 14-May-2009...
  • Page 124 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Notes 14-May-2009 02. 96 63. 001 0 F...

  • Page 125: Yoke Assembly

    LLUSTRATED ARTS REAKDOWN Yoke Assembly Yoke Legs Assembly 21.9663.1850.01 (TS/TI) Rev J 21.9663.1850.11 (AS/AI) Rev J 21.9663.1850.21 (TSD/TID - 115V DIM) Rev J 21.9663.1850.31 (TSE/TIE - 240V DIM) Rev J Refer to Figure 3-31. Item Qty. Description 10.9661.1364 INSULATOR, ADHESIVE BACKED - TOP COVER (AS/AI ONLY) 10.9663.1827 NUT PLATE, PAN/TILT MOTOR 10.9663.1842...
  • Page 126 DIMMER, 1200W, 240V, REV PHASE CNTRL (TSE/TIE ONLY) 69.3177.0151 POWER SUPPLY, 150W +24V/6.3A (changed 08-28-03) Yoke Mount Configurations - VL1000 TSD, TID Units VL1000 TS, TI Units VL1000 AS, AI Units (With Integral 115V Dimmer) VL1000 TSE, TIE Units (With Integral 230V Dimmer) 14-May-2009 02.
  • Page 127 LLUSTRATED ARTS REAKDOWN Yoke Legs Assembly (continued) (x4) (x2) (x4) (x7) (x3) (x3) (x3) (x4) (x2) (x6) (x4) - DIM Only - AS/AI only - DIM Only (x4) (x4) - AS/AI only (x4) - AS/AI only (x2) (x2) (x2) (x2) Figure 3-31: Yoke Legs Assembly 02.

  • Page 128: Tilt Motor Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Tilt Motor Assembly 21.9663.1816 Rev D Refer to Figure 3-32. Item Qty. Description 10.9663.1825 MOUNT, MOTOR TILT 21.9663.1818 ASSY, DRIVE PULLEY - 10.9663.1810 PULLEY, DRIVING - PAN/TILT - 10.9663.8820 CODEWHEEL - 53.5561.0250 SCREW, 6-40 X 1/4"...
  • Page 129 LLUSTRATED ARTS REAKDOWN Tilt Motor Assembly (continued) (x2) (x4) (x4) (x4) (x4) Pulley Height Detail & Installation 0.226" Note: Vari-Lite recommends that this assembly be replaced as a complete assembly. Although you can replace only the motor, the pulley (Item 2) is bonded to the motor shaft during assembly and cannot be removed intact.

  • Page 130: Crossmember Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Crossmember Assembly 21.9663.1811.01 (TS/TI) Rev J 21.9663.1811.11 (AS/AI) Rev J 21.9663.1811.21 (TSD/TID - 115V DIM) Rev J 21.9663.1811.31 (TSE/TIE - 240V DIM) Rev J Refer to Figure 3-33. Item Qty. Description 10.9663.1808 TOGGLE, PAN 10.9663.1809 ACTUATOR, TOGGLE PAN...
  • Page 131 LLUSTRATED ARTS REAKDOWN Item Qty. Description 55.6799.0001 SHIM, 1.375" ID, 1.875" OD, 0.010" THK 55.6799.0002 SHIM, 1.375" ID, 1.875" OD, 0.005" THK (x4) (x3) (x4) (x4) (x2) (x14) (x2) Figure 3-33: Crossmember Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 132: Inner Crossmember Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Inner Crossmember Assembly 21.9663.1812 Rev D Refer to Figure 3-34. Item Qty. Description 10.9663.1805 CROSSMEMBER, INNER 10.9678..0886 SPACER, PAN BEARING .235" THK 53.2019.0001 NUT, 3/8-16 HEX 53.6505.0022 BOLT, 3/8-16 X 3/4"LG CARRIAGE GRD5 ZINC PLT 53.6539.0001 WASHER, 3/8"...

  • Page 133: Outer Crossmember Assembly

    LLUSTRATED ARTS REAKDOWN Outer Crossmember Assembly 21.9663.1813 Rev C Refer to Figure 3-35. Item Qty. Description 10.9663.1897 SPACER, PAN BEARING 21.9663.1843 ASSY, CROSSMEMBER OUTER 53.2019.0001 NUT, 3/8-16 HEX 53.6505.0022 BOLT, 3/8-16 X 3/4"LG CARRIAGE GRD5 ZINC PLT 53.6505.0023 BOLT, 3/8-16 X 1 1/4"LG CARRIAGE GRD5 ZINC PLT 53.6539.0001 WASHER, 3/8"...

  • Page 134: Pan Motor Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Pan Motor Assembly 21.9663.1815 Rev D Refer to Figure 3-36. Item Qty. Description 10.9663.1817 MOUNT, MOTOR TILT 21.9663.1818 ASSY, DRIVE PULLEY - 10.9663.1810 PULLEY, DRIVING - PAN/TILT - 10.9663.8820 CODEWHEEL - 53.5561.0250 SCREW, 6-40 X 1/4"...
  • Page 135 LLUSTRATED ARTS REAKDOWN Pan Motor Assembly (continued) (x2) (x4) (x4) (x4) Pulley Height Detail & Installation (x4) 0.226" Step 1. Apply one drop of Loctite 603 to motor shaft. Note: Vari-Lite recommends that this assembly be replaced Step 2. Install drive pulley on motor shaft using twisting as a complete assembly.

  • Page 136: Pan Tube Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Pan Tube Assembly 21.9663.1819.01 (TS/TI) Rev P 21.9663.1819.11 (AS/AI) Rev P 21.9663.1819.21 (115V Dim) Rev P 21.9663.1819.31 (240V Dim) Rev P Refer to Figure 3-37. Item Qty. Description 04.9640.0374 LABEL, P.E. GROUND 10.9663.1851 PAN TUBE, TOP 24.9663.3895...
  • Page 137 LLUSTRATED ARTS REAKDOWN Pan Tube Assembly (continued) - A/AS only (x4) 7, 15 - AS/AI only - AS/AI only (x2) (x2) (x4) - A/AS only (x2) - T/TS only (On-Board IGBT Dimmer Models Only) Figure 3-37: Pan Tube Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 138: Dmx Input Pcb Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL DMX Input PCB Assembly 24.9663.3895 Rev 0 Refer to Figure 3-38. Item Qty. Description 11.9663.1830 PCB FAB, DMX INPUT 52.6259.0006 HEADER, 5POS MTA FRCT LOK STRT 52.6625.0006 CONN, RECEPT XLR 5PIN FEMALE 52.6626.0006 CONN, RECEPT XLR 5PIN MALE 62.3039.0102...

  • Page 139: Arc Power Input (Pigtail) Cable Assembly

    LLUSTRATED ARTS REAKDOWN Cables Arc Power Input (Pigtail) Cable Assembly 25.9663.1921 Rev M Refer to Figure 3-39. Item Qty. Description 52.6274.2316 STRAIN RELIEF, SKINTOP FLEX TYPE PG16 BLK 52.6400.0110 PLUG, 17-9 STD SEX CPC 600V KEY A 52.6431.0002 BACKSHELL, CPC17 NYLON .300-.525 cbl rng (changed 02-14-04) 52.6523.0004 CONN, HOUSING 4POS PLUG SHROUDED WIRE TO WIRE 52.8210.0002...
  • Page 140 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Arc Power Input Cable Assembly (continued) 11(x4) 4.0" 0.5" FRONTVIEW CPC 17-9 4.0" 4.0" 8.0" GRN/YEL 4.0" 40.0" .25" 0.0" 8.0" (x4) (x3) (x2) 4.0" CABLE JACKET PLUG CPC 17-9 GRN/YEL CHASSIS GND LAMP HI LAMP HI GRN/YEL...

  • Page 141: Pan Eot Cable Assembly

    LLUSTRATED ARTS REAKDOWN Pan EOT Cable Assembly 25.9663.2001 Rev A Refer to Figure 3-40. Item Qty. Description 52.6467.0003 CONN, FEM PLUG 3 POS 30-24 AWG CRIMP PHR 52.6467.0024 CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST) 52.6524.0006 CONN, HOUSING 6POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 73.5126.0029...

  • Page 142: Tilt Cot Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Tilt COT Cable Assembly 25.9663.2002 Rev A Refer to Figure 3-41. Item Qty. Description 52.6467.0003 CONN, FEM PLUG 3 POS 30-24 AWG CRIMP PHR 52.6467.0024 CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST) 52.6524.0006 CONN, HOUSING 6POS RECEPTACLE 52.8346.0001...

  • Page 143: Ac Line Input Cable Assembly

    LLUSTRATED ARTS REAKDOWN AC Line Input Cable Assembly 25.9663.2015.01 Rev C Refer to Figure 3-42. Item Qty. Description 52.6541.0003 CONN, CHASSIS PWR INLET 3POLE LOCKING (115V) 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8331.0003 RECEPT, FASTON .187" 16-14AWG PIDG BLUE (REEL) .170"ID 73.3516.0504 0.42 WIRE, 16AWG 300V 105C PVC GRN/YEL UL1569...

  • Page 144: Incandescent Lvs Ac Input Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Incandescent LVS AC Input Cable Assembly 25.9663.2816.01 Rev B (Formally 25.9663.2016.01 Rev 0) Refer to Figure 3-43. Item Qty. Description 52.8331.0003 RECEPT, FASTON .187" 16-14AWG PIDG BLU .170" ID 52.8362.0001 TERM, RING #6 16-14 AWG INS SMALL DIAMETER 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 73.7089.0000...

  • Page 145: Arc Lvs Ac Input Cable Assembly

    LLUSTRATED ARTS REAKDOWN Arc LVS AC Input Cable Assembly 25.9663.2816.11 Rev B (Formally 25.9663.2016.11 Rev 0) Refer to Figure 3-44. Item Qty. Description 52.8298.1160 WIRE, FERRULE, 1X 16 AWG L2-8MM BLK 52.8362.0001 TERM, RING #6 16-14 AWG INS SMALL DIAMETER 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 73.7089.0000...

  • Page 146: Lvs Chassis Ground Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL LVS Chassis Ground Cable Assembly 25.9663.2817 Rev B (Formaly 25.9663.2017 Rev B) Refer to Figure 3-45 Item Qty. Description 52.8362.0001 TERM, RING #6 BLUE 16-14 AWG SMALL DIAMETER 73.3516.0504 WIRE, 16AWG 300V 105C PVC GRN/YEL UL1569 (changed 09-11-03) Figure 3-45: LVS Chassis Ground Cable Assembly 14-May-2009 02.

  • Page 147: Head To Backcap Ground Cable Assembly

    LLUSTRATED ARTS REAKDOWN Head to Backcap Ground Cable Assembly 25.9663.2018 Rev G Refer to Figure 3-46. Item Qty. Description SLEEVE, 1/16" ROPE DIA. ALUM OVAL COMPRESSION 55.2036.0001 WIRE ROPE, 1/16" ROPE DIA. 7X7 GALV STEEL (changed 11-19-03) 73.7188.0002 1.92 1.0" 1.0"...

  • Page 148: Yoke To Head Ground Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Yoke to Head Ground Cable Assembly 25.9663.2019 Rev B Refer to Figure 3-47. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 73.7089.0504 WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 12.0"...

  • Page 149: Pan/Tilt Control Cable Assembly

    LLUSTRATED ARTS REAKDOWN Pan/Tilt Control Cable Assembly 25.9663.2020 Rev B Refer to Figure 3-48. Item Qty. Description 52.6610.0008 HOUSING, 20POS 26-22AWG UNLOADED MT RECEPT DBL ROW 52.8351.0004 CONTACT, 26-22 AWG RECP MTE (NOT SHOWN) 52.6224.1020 COVER, FRONT 20POS MT LATCHING 52.6224.2020 COVER, BACK 20POS MT 52.6524.0005...
  • Page 150 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Pan/Tilt Control Cable Assembly (continued) 20 19 AMP CONNECTOR VIEWED FROM WIRE SIDE 22.0" 10.0" M2OUT4A TILT MOTOR M2OUT4B JST XHP-6 M2 = TILT MOTOR M2OUT3B M2OUT3A M1OUT2A M1OUT2B M1 = PAN MOTOR M1OUT1B PAN MOTOR M1OUT1A...

  • Page 151: Ballast Control Link Cable Assembly

    LLUSTRATED ARTS REAKDOWN Ballast Control Link Cable Assembly 25.9663.2021 Rev A Refer to Figure 3-49. Item Qty. Description 53.6396.2904 RECEPT, 4POS MTA100 W/POL TAB RED CLSD END 52.6524.0004 CONN, HOUSING 4POS RECEPTACLE 52.8367.0001 CONTACT, 22-24AWG FEMALE CRIMP 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 73.5122.0259 WIRE, 22AWG 4COND 300V 80C <BLK-RED-GRN-WHT>...

  • Page 152: Data I/O Link Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Data I/O Link Cable Assembly 25.9663.2022 Rev B Refer to Figure 3-50. Item Qty. Description 53.6396.2205 RECEPT, 5POS MTA100 W/POL TAB RED CLSD END 73.5122.0259 WIRE, 22AWG 4COND 300V 80C <BLK-RED-GRN-WHT> UL1061, 19 STRAND MAIN CONTROLLER...

  • Page 153: Lvs Dc Output Cable Assembly

    LLUSTRATED ARTS REAKDOWN LVS DC Output Cable Assembly 25.9663.2824 Rev A Refer to Figure 3-51 Item Qty. Description 52.6442.1805 RECEPT, MTA156 W/TAB ORN 5POS 18AWG CLOSED END 52.8362.0001 TERM, RING #6 BLUE 16-14 AWG SMALL DIAMETER 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 73.3518.0002 WIRE, 18AWG 300V 105C PVC RED UL1569 73.3518.0010...

  • Page 154: Incandescent Power Input Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Incandescent Power Input Cable Assembly 25.9663.2030 Rev A Refer to Figure 3-52. Item Qty. Description 52.6274.2313 STRAIN RELIEF, SKINTOP FLEX TYPE PG13 BLK 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8298.1160 FERRULE, WIRE 1X16 AWG L2=8MM BLACK 55.2268.0187...

  • Page 155: Incandescent Lamp Power Cable Assembly

    LLUSTRATED ARTS REAKDOWN Incandescent Lamp Power Cable Assembly 25.9663.2033 Rev G Refer to Figure 3-53. Item Qty. Description 25.9663.2018 CABLE ASSY, HEAD TO BACKCAP GND 52.8298.1160 FERRULE, WIRE 1X16 AWG L2=8MM BLACK 52.8386.0001 CONN, BUTT SPLICE 16-22AWG UNISULATED SOLISTRAND 55.2186.0002 CABLE TIE, .09"WD 3.750"LG TEFZEL 55.2200.0003 0.33...

  • Page 156: Arc Power To Ignitor Cable Asembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Arc Power to Ignitor Cable Asembly 25.9663.2035 Rev C Refer to Figure 3-54. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8298.2160 FERRULE, WIRE 2X16 AWG L2=8MM BLACK 55.2186.0001 CABLE TIE, .10"WD 4.00"LG SMALL 55.6699.0003...

  • Page 157: Ignitor To Lamp Socket Cable Assembly

    LLUSTRATED ARTS REAKDOWN Ignitor to Lamp Socket Cable Assembly 25.9663.2036 Rev H Refer to Figure 3-55. Item Qty. Description 25.9663.2018 CABLE ASSY, HEAD TO BACKCAP GND 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG (changed 12-13-02) 55.2260.0166 5.50 SLEEVING, FIBERGLASS .166" ID (changed 12-13-02) 55.2260.0294 1.75 SLEEVING, FIBERGLASS .294"...

  • Page 158: Shutter Harness Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Shutter Harness Cable Assembly 25.9663.2040 Rev F Refer to Figure 3-56 Figure 3-57. Item Qty. Description 04.9663.2040.00 LABEL SET, SHUTTER HARNESS 52.6610.0040 HOUSING, 40POS 26-22AWG UNLOADED MT RECEPT DBL ROW 52.8351.0004 CONTACT, 26-22 AWG RECP MTE 52.6224.1040 COVER, FRONT 40POS MT LATCHING 52.6224.2040...
  • Page 159 LLUSTRATED ARTS REAKDOWN Shutter Harness Cable Assembly (continued) Figure 3-57: Shutter Harness Cable Assembly 02. 96 63. 001 0 F 14-May-2009...

  • Page 160: Color/Gobo/Lens Harness Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Color/Gobo/Lens Harness Cable Assembly 25.9663.2050 Rev K Refer to Figure 3-58 Figure 3-59. Item Qty. Description 04.9663.2050.00 LABEL SET, COLOR/GOBO/LENS HARNESS 52.6610.0017 HOUSING, 50POS 26-22AWG UNLOADED MT RECEPT DBL ROW 53.8351.0004 CONTACT, 26-22 AWG RECP MTE 52.6224.1050 COVER, FRONT 50POS MT LATCHING 52.6224.2050...
  • Page 161 LLUSTRATED ARTS REAKDOWN Color/Gobo/Lens Cable Assembly (continued) PIN 1 TO VL1000 CONTROLLER PCB J8 (x12) (x2) (x4) (x4) (x4) (x4) (x4) (x4) (x4) (x4) (x4) LABEL SET (FOR REF. ONLY) LINE 1 TEXT LINE 2 TEXT (x3) SNSR (x4) SHUT INDX SNSR INDX...
  • Page 162 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Color/Gobo/Lens Cable Assembly (continued) Figure 3-59: Color/Gobo/Lens Harness Cable Assembly 14-May-2009 02. 96 63. 001 0 F...

  • Page 163: Dimmer To Lvs Cable Assembly

    LLUSTRATED ARTS REAKDOWN Dimmer to LVS Cable Assembly 25.9663.2826 Rev A Refer to Figure 3-60. Item Qty. Description 52.8313.0001 RECEPT, FASTON 1/4" 18-14 AWG FLAG DBL CRIP 52.8362.0001 TERM, RING #6 BLUE 16-14 AWG INS SMALL DIAM 55.2186.0001 CABLE TIE, .10" X 4" SMALL 73.6016.0009 WIRE, 16 AWG 600V 105C PVC WHT UL1015 73.6016.0010...

  • Page 164: Dimmer To Controller Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Dimmer to Controller Cable Assembly 25.9663.2026 Rev 0 Refer to Figure 3-61. Item Qty. Description 52.6396.2403 RECEPT, 3POS MTA100 W/POL TAB 24AWG 73.5119.0246 3.50 WIRE, 24AWG 3COND TW (RED-YEL-BLU) UL1213 (x2) Figure 3-61: Dimmer to LVS Cable Assembly 14-May-2009 02.

  • Page 165: Dimmer To Lamp Socket Cable Assembly

    LLUSTRATED ARTS REAKDOWN Dimmer to Lamp Socket Cable Assembly 25.9663.2037 Rev 0 Refer to Figure 3-62. Item Qty. Description 25.9663.2018 CABLE ASSY, HEAD TO BACKCAP GND 52.8313.0001 RECEPT, FASTON 1/4" 18-14AWG FLAG DBLCRP 52.8386.0001 CONN., BUTT SPLICE 16-22AWG UNINSULATED 55.2186.0002 CABLE TIE, .09"...

  • Page 166: 575W Ballast I/O Cable Assembly

    VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL 575W Ballast I/O Cable Assembly 25.9663.1907 Rev C Refer to Figure 3-63. Item Qty. Description 52.6231.0001 PLUG HOUSING, MNLOK PLUG 3POS 52.6396.2204 RECEPT, 4POS MTA100 W/POL TAB RED CLSD END 52.6400.0111 RECEPT, 17-9 STD SEX CPC 600V KEY A SQ FLANGE 52.8201.0005 PIN, GOLD 24-20AWG TYPE3+ REEL .040-.080 INS DIA 52.8202.0001...
  • Page 167 LLUSTRATED ARTS REAKDOWN 575W Ballast I/O Cable Assembly (continued) (x3) GRN/ (x2) GRN/ 4.0" MIN 4.5" MIN GRN/ (x5) GRN/YEL 6.5" MIN (x3), (x5), 6 (x2), 14, 15, 16 FERRITE 26.25" FASTON GRN/YEL 4" RING TERM 24.25" FASTON 6" GRN/YEL 4"...
  • Page 168 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Notes 14-May-2009 02. 96 63. 001 0 F...

  • Page 169: Appendix A. Technical Bulletins

    PPENDIX Technical Bulletins VL1000™ ERS Luminaire Technical Bulletins The following table identifies the current technical bulletins associated with the VL1000™ ERS luminaire. These improvements have been incorporated into this manual. Technical Bulletin Description S1K-001 VL1000 Tilt Bearing Hardware Check/Modification S1K-002 VL1000 Lamp Wire Sleeving Modification S1K-003A VL1000 Arc Luminaire IR Coated Glass Retrofit...
  • Page 170 VARI❋LITE® - VL1000™ ERS L UMINAIRE ERVICE ANUAL Notes 14-May-2009 02. 96 63. 001 0 F...
  • Page 172 Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1.877.VARI-LITE ❋ Fax 1.214.647.8038 www.vari-lite.com Date: 14-May-2009 / Manual Part Number: 02.9663.0010 F © 2003-2009 A Philips Group Company. All rights reserved. Printed in the U.S.A.

This manual is also suitable for:

Vl1000 tsdVl1000 asVl1000 aiVl1000 tiVl1000 tseVl1000 tid ... Show all

Table of Contents