Philips SELECON PL3 Service Manual
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Philips SELECON PL3 Service Manual

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02.96 93.001 0 0
14 J an uar y 20 11
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Summary of Contents for Philips SELECON PL3

  • Page 1 OREWORD 02.96 93.001 0 0 14 J an uar y 20 11...
  • Page 2 Philips Selecon assumes no responsibility for any errors or omissions which may appear in this manual. For comments and suggestions regarding correc- tions and/or updates to this manual, please visit the Philips Selecon web site at www.seleconlight.com or contact your nearest Philips Selecon office.
  • Page 3 ORWARD How To Obtain Warranty Service A copy of the Philips Selecon Limited Warranty is available on the Philips Selecon web site at www.seleconlight.com or by contacting customer service at 1.214.647.7880. To obtain warranty service, please contact customer service at 1.214.647.7880 or entertainment.service@philips.com...
  • Page 4 Confidential Property Disclosure This technical manual is confidential property of Philips Selecon All information contained herein is the sole and exclusive property of Philips Selecon and may not be used, disclosed, or reproduced in any manner without the prior written consent of Philips Selecon The information furnished in this manual is for informational use only and is subject to change without notice.
  • Page 5 ORWARD • IEC 61000-6-3: 2006; EN 61000-6-3: 2007 Electromagnetic Compatibility (EMC) - Part 6-3, Generic Standards - Emission Standard for residential, commercial, and light-industrial environments We certify that the product conforms to the protection requirements of Low Voltage Directive 2006/95/EC and Council Directive 2004/108/EC Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the...

  • Page 6: Table Of Contents

    ABLE OF ONTENTS Table of Contents Forward Table of Contents Introduction About This Manual ...................... 1 Additional Documentation ................... 1 Customer Service ......................2 Technical Bulletins and Notices ................2 Product Overview and Descriptions Features & Specifications Standard Features ......................4 Standard Specifications ....................
  • Page 7 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL RJ45 to Motherboard Data Cable Assembly ............. 34 Display to RJ45 COMM Cable Assembly..............35 RJ45 to Display 12V Cable Assembly ..............36 RJ45 to Motor PCB 12V Cable Assembly ..............37 PL3 AC Input Cable Assembly .................
  • Page 8 ABLE OF ONTENTS 02.96 93.001 0 0 14 J an uar y 20 11...

  • Page 9: Introduction

    Refer to the Philips Selecon Limited Warranty on the Philips Selecon web site for more information. Additional Documentation A support web page for Philips Selecon luminaires is available on the Philips Selecon web site at www.seleconlight.com (follow the Support link).

  • Page 10: Customer Service

    Customer Service Our Goal At Philips Selecon, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Philips Selecon customer. Whether your needs are telephone/troubleshooting assistance, product training or technical service, our full-time staff of experienced professionals are on-hand to provide support.

  • Page 11: Product Overview And Descriptions

    Product Overview and Descriptions This section provides an overview of luminaire features, components and operations. • Features & Specifications • Major Components • Principles of Operation • Special Care and Handling 02 .96 93.00 10 0 14 Jan ua ry 2 011...

  • Page 12: Features & Specifications

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL Features & Specifications Standard Features The PL3 LED luminaire features three bright RGBW LED light sources, full color mixing, adjustable beam angles, and on-board LCD menu system. The PL3 LED luminaire contains the following standard features: •...

  • Page 13: Standard Specifications

    ETL / cETL Listed (North America models) and CE Marked (International models) Note: Common model specifications shown. For specific model specifications, features, and accessories, refer to the product specification sheet or visit the Philips Selecon web site at www.seleconlight.com for more details.

  • Page 14: Major Components

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL Major Components PL3 LED Luminaire The following illustration shows the major luminaire components and controls. 1) LCD Display Menu (see “Menu Display” on page 7 for more information) 2) Lens (Head) Assembly 3) Tilt Locking Knob 4) Yoke Assembly 5) DMX512 In/Out Connections (see detail)

  • Page 15: Menu Display

    RODUCT VERVIEW AND ESCRIPTIONS Menu Display The Menu System Display is used to access the menu system, which is a programma- ble set of commands used to address, operate, and test the luminaire. The menu system is controlled by a series of buttons with options / settings displayed on a backlit LCD Display.

  • Page 16: Luminaire Components

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL Luminaire Components The following illustration shows the major sub-assemblies which are located in the luminaire head assembly. Luminaire Yoke Assembly Upper Luminaire Head Cover Tilt Lock Knob Rear Handle Rear Cover Assembly Head Assembly See Detail Lower Luminaire Head Cover...

  • Page 17: Principles Of Operation

    RODUCT VERVIEW AND ESCRIPTIONS Principles of Operation PL3 Functional Block Diagram AC Input INTENSITY FOCUS LED Driver Board 1 Display Voltage MENU PRESET Supply PL3 Display and Control Board DMX512 LED 1 Input Infrared IR Input (Programming Input) LED Driver Board 2 Motor Driver PCB LED 2...

  • Page 18: Special Care And Handling

    If you have any questions regarding the use or care of your PL3 LED Luminaire, please contact Philips Selecon technical support or your local Authorized Dealer. 14 J an uar y 20 11...

  • Page 19: General Care And Equipment Handling

    RODUCT VERVIEW AND ESCRIPTIONS General Care and Equipment Handling Below are some basic tips and information on handling PL3 LED Luminaires and their associated components. Locations/Use PL3 LED Luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.) may damage luminaires.
  • Page 20 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL NOTES 14 J an uar y 20 11 02 .9 693.00 10 0...

  • Page 21: Illustrated Parts Breakdown

    Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all PL3 LED luminaire assemblies. • Drawing Tree • Top Assembly • Head • Cables Note: Cables are available as complete assemblies only. The informa- tion contained in this section is for reference only. 02.96 93.001 0 0 14 J an uar y 20 11...

  • Page 22: Drawing Tree

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL Drawing Tree PL3 LED Luminaire PL3 LED Luminaire PL3 Internal Head Assembly PL3 Rear Cover Assembly 21.9693.0020 Rev A 21.9693.0605 Rev. B PL3 Moving Zoom Assembly 21.9693.0130 Rev C PL3 Light Engine (3 Source LED) Assembly PL3 Zoom Intermediate Plate Assembly 21.9693.0600 Rev E 21.9693.0255 Rev.

  • Page 23: Top Assembly

    LLUSTRATED ARTS REAKDOWN Top Assembly PL3 LED Luminaire PL3 LED Luminaire Rev. D Refer to Figure Item Qty. Description ACCPLA001 HANDLE, YOKE, LOCK OFF SPXPLA029 INDICATOR, YOKE SPXPLA049 CAP, YOKE, NUT 04.9693.0100 LABEL, PL3 RATING 10.9693.0624 COVER, BOTTOM, PL3 10.9693.0626 COVER, TOP, PL3 10.9693.0629 HANDLE, FOCUS, PL3...
  • Page 24 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 LED Luminaire (continued) (x2) (x4) 16, 18* (x2) (x2) (x2) (x2) (x4) (x2) *Safety cable secured by item number 16. Figure 1: PL3 LED Luminaire 14 J an uar y 20 11 02 .9 693.00 10 0...

  • Page 25: Head

    LLUSTRATED ARTS REAKDOWN Head PL3 Internal Head Assembly 21.9693.0020 Rev A Refer to Figure 2. Item Qty. Description 1-290430-000 NUT, KEPS, M4, ZINC 10.9693.0632 LIGHT BAFFLE, FRONT 10.9693.0730 TILT TUBE 10.9693.0731 TILT LOCK PLATE 10.9693.0766 SPACER, TILT MODULE 21.9693.0130 ASSEMBLY, ZOOM, MOVING 21.9693.0600 ASSEMBLY, LIGHT ENGINE, 3 SOURCE LED 21.9693.0662...
  • Page 26 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 Internal Head Assembly (continued) (x2) (x2) (x6) (x2) (x4) (x2) (x2) (x4) Figure 2: PL3 Internal Head Assembly 14 J an uar y 20 11 02 .9 693.00 10 0...

  • Page 27: Pl3 Rear Cover Assembly

    LLUSTRATED ARTS REAKDOWN PL3 Rear Cover Assembly 21.9693.0605 Rev. B Refer to Figure Item Qty. Description 10.9693.0628 COVER, REAR, PL3 10.9693.0631 GRILL, EXHAUST, PL3 25.9693.0018 CABLE, REAR COVER, GROUND (NOT SHOWN) 53.5655.0250 SCREW, #6 X 1/4" PPZ PLASTIC THREADING (x4) Attach ground cable here Figure 3: PL3 Rear Cover Assembly 02.969 3.0010 0...

  • Page 28: Pl3 Moving Zoom Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 Moving Zoom Assembly 21.9693.0130 Rev C Refer to Figure 4. Item Qty. Description 10.9693.0140 LENS RING, FRONT 10.9693.0141 LENS RING, REAR 10.9693.0150 CLAMP, NUT, LINEAR MOTOR 10.9693.0242 BACKING PLATE, ZOOM NUT 10.9693.0740 LINEAR RAIL, LEFT 10.9693.0741...
  • Page 29 LLUSTRATED ARTS REAKDOWN PL3 Moving Zoom Assembly (continued) (x3) (x9) See Note (x2) (x2) (x3) NOTE: *Shown for reference / positioning only. Part of motor in assembly 21.9693.0255. Figure 4: PL3 Moving Zoom Assembly 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 30: Pl3 Light Engine (3 Source Led) Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 Light Engine (3 Source LED) Assembly 21.9693.0600 Rev E Refer to Figure Item Qty. Description 10.9690.0341 SEAL, LIGHT PIPE, TOP 10.9693.0332 TUBE, SHIELD, LIGHT PIPE 10.9693.0345 SIDE RAIL 10.9693.0670 REAR AIR BAFFLE 17.9693.0660 BOARD ASSY, PLX AUX MOTOR CONTROL 21.9693.0255...
  • Page 31 LLUSTRATED ARTS REAKDOWN PL3 Light Engine (3 Source LED) Assembly (continued) (x2) (x3) (x3) (x3) (x2) (x3) (x8) (x2) (x8) (x3) (x3) (x4) (x3) (x2) (x6) (x3) (x3) (x6) Figure 5: PL3 Light Engine (3 Source LED) Assembly 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 32: Pl3 Display Board Mounting Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 Display Board Mounting Assembly 21.9693.0662 Rev. B Refer to Figure Item Qty. Description 10.9693.0735 DISPLAY MOUNTING PLATE 24.9692.0850 BOARD ASSY, IR 25.9693.0006 CABLE ASSY, DISPLAY TO RJ45 COMM (NOT SHOWN) 25.9693.0009 CABLE ASSY, RJ45 TO DISPLAY 12V (NOT SHOWN) 25.9693.0010 CABLE ASSY, RJ45 TO MOTOR PCB 12V (NOT SHOWN)

  • Page 33: Pl3 Power Supply Mount Assembly

    LLUSTRATED ARTS REAKDOWN PL3 Power Supply Mount Assembly 21.9693.2630 Rev F Refer to Figure 7. Item Qty. Description 1-290456-000 WASHER, FLAT, M4 10.9693.0623 SPACER, 4 MM X 0.063" THK 10.9693.0633 MOUNTING PLATE, WIRELESS DMX 10.9693.2621 MOUNTING BRACKET, POWER SUPPLY 24.9664.4895 BOARD ASSY, DMX INPUT 25.9693.0001 CABLE ASSY, PL3 AC INPUT (PARTIALLY SHOWN)
  • Page 34 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 Power Supply Mount Assembly (continued) (x6) (x2) (x2) (x2) (x2) (x2) (x2) Figure 7: PL3 Power Supply Mount Assembly 14 J an uar y 20 11 02 .9 693.00 10 0...

  • Page 35: Pl3 Zoom Intermediate Plate Assembly

    LLUSTRATED ARTS REAKDOWN PL3 Zoom Intermediate Plate Assembly 21.9693.0255 Rev. A Refer to Figure Item Qty. Description 10.9693.0250 PLATE, INTERMEDIATE LENS MOUNT 10.9693.0387 SUPPORT PILLAR, INTERMEDIATE PLATE, MACHINED 44.9695.0208 MOTOR, LINEAR ACT, SIZE 17, 105 MM SHAFT 53.6520.0438 SCREW, 4-40 X 7/16" LG PPZ SEMS 55.3306.0006 WASHER, FLAT, 0.375"...

  • Page 36: Pl3 Led Engine Cooling Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 LED Engine Cooling Assembly 21.9693.0310 Rev C Refer to Figure Item Qty. Description 10.9690.0333 Z-AXIS STOP, HEX 10.9690.1331 SEAL, Z-AXIS STOP, ULTRA SOFT 10.9693.0340 MOUNTING PLATE, COOLER 10.9693.0341 AIR DAM, PL3 10.9693.0342 FAN EXHAUST CHAMBER 10.9693.0343...
  • Page 37 LLUSTRATED ARTS REAKDOWN PL3 LED Engine Cooling Assembly (continued) (x6) (x3) (x3) (x9) (x3) (x3) (x3) (x3) (x3) (x3) (x3) (x6) (See Torque Note) Torque Note: Torque screws (20) to 80-in oz. using a precision torque wrench. Do not overtighten! Figure 9: PL3 LED Engine Cooling Assembly 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 38: Pl3 Led Driver Board Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 LED Driver Board Assembly 21.9693.0652 Rev. A Refer to Figure Item Qty. Description 10.9692.0237 EMI SHIELD, BODY 10.9692.0238 EMI SHIELD, LID 10.9693.0650 MOUNTING BRACKET, LED DRIVER 24.9690.0570 BOARD ASSY, LED DRIVER 53.6576.0034 SCREW, M4 X 8 MM LG PPZ SEMS 55.1000.0010...

  • Page 39: Cables

    LLUSTRATED ARTS REAKDOWN Cables Rear Cover Ground Cable Assembly 25.9693.0018 Rev A Refer to Figure 5.0" Black Figure 11: Rear Cover Ground Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 40: Motherboard To Motor Comm Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL Motherboard to Motor Comm Cable Assembly 25.9693.0007 Rev B Refer to Figure Figure 12: Motherboard to Motor Comm Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 41: Beam Motor Cable Assembly

    LLUSTRATED ARTS REAKDOWN Beam Motor Cable Assembly 25.9693.0011 Rev B Refer to Figure BEAM Figure 13: Beam Motor Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 42: Rj45 To Motherboard Data Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL RJ45 to Motherboard Data Cable Assembly 25.9693.0013 Rev B Refer to Figure Figure 14: RJ45 to Motherboard Data Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 43: Display To Rj45 Comm Cable Assembly

    LLUSTRATED ARTS REAKDOWN Display to RJ45 COMM Cable Assembly 25.9693.0006 Rev B Refer to Figure Figure 15: Display to RJ45 COMM Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 44: Rj45 To Display 12V Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL RJ45 to Display 12V Cable Assembly 25.9693.0009 Rev B Refer to Figure 8" BLUE BLUE BLACK BLACK Figure 16: RJ45 to Display 12V Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 45: Rj45 To Motor Pcb 12V Cable Assembly

    LLUSTRATED ARTS REAKDOWN RJ45 to Motor PCB 12V Cable Assembly 25.9693.0010 Rev B Refer to Figure 14" BLUE BLUE BLACK BLACK Figure 17: RJ45 to Motor PCB 12V Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 46: Pl3 Ac Input Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL PL3 AC Input Cable Assembly 25.9693.0001 Rev B Refer to Figure ONE WRAP PER WIRE Figure 18: PL3 AC Input Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 47: +12V To Chassis Cable Assembly

    LLUSTRATED ARTS REAKDOWN +12V to Chassis Cable Assembly 25.9693.0002 Rev A Refer to Figure 9" Black Figure 19: +12V to Chassis Cable Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 48: -12V To Board 1 Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL -12V to Board 1 Cable Assembly 25.9693.0003 Rev A Refer to Figure 5" Blue Figure 20: -12V to Board 1 Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 49: -12V To Board 2 Cable Assembly

    LLUSTRATED ARTS REAKDOWN -12V to Board 2 Cable Assembly 25.9693.0004 Rev A Refer to Figure 9" Blue Figure 21: -12V to Board 2 Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 50: -12V To Board 3 Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL -12V to Board 3 Cable Assembly 25.9693.0005 Rev A Refer to Figure 22" Blue Figure 22: -12V to Board 3 Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only.

  • Page 51: 12V To Data Distro Cable Assembly

    LLUSTRATED ARTS REAKDOWN 12V to Data Distro Cable Assembly 25.9693.0008 Rev A Refer to Figure BLACK BLUE Figure 23: 12V to Data Distro Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 02.969 3.0010 0 14 J anu ary 201 1...

  • Page 52: Dmx To Display Cable Assembly

    PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL DMX to Display Cable Assembly 25.9693.0012 Rev A Refer to Figure Figure 24: DMX to Display Assembly Note: Cables are available as complete assemblies only. The information contained in this section is for reference only. 14 J an uar y 20 11 02 .9 693.00 10 0...

  • Page 53: Technical Bulletins And Notices

    LED luminaire. These improvements (if any) have been incorporated into this manual. ECHNICAL ESCRIPTION ULLETIN For assistance with technical bulletins or notices, please contact Philips Selecon Customer Service at 1.214.647.7880 or entertainment.service@philips.com. PL3 LED Luminaire Technical Notice List The following table identifies the current technical notices associated with the PL3 LED luminaire.
  • Page 54 PL3 LED L HILIPS ELECON UMINAIRE ERVICE ANUAL NOTES 14 J an uar y 20 11 02 .9 693.00 10 0...
  • Page 55 NOTES 02.96 93.001 0 0 14 J an uar y 20 11...

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