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Shielded Metal Arc
Welding Machine
USER MANUAL
Welding Method and Specifications
380 V
MMA Welding
Eczacıbaşı - Lincoln Electric, MasterStick 505'den yüksek performans elde
etmeniz için "ASKAYNAK" örtülü elektrod kaynak telini kullanmanızı tavsiye eder
3
Phase
2 years limited spare part waranty
(Clamps and cables excluded)
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Summary of Contents for ASKAYNAK MasterSTICK 505
- Page 1 USER MANUAL Welding Method and Specifications Phase 380 V MMA Welding 2 years limited spare part waranty (Clamps and cables excluded) Eczacıbaşı - Lincoln Electric, MasterStick 505’den yüksek performans elde etmeniz için “ASKAYNAK” örtülü elektrod kaynak telini kullanmanızı tavsiye eder...
- Page 2 Ürün / Product Örtülü Elektrod Kaynak Makinesi - MMA Welding Machine Marka - Model / Brand - Model Askaynak MasterSTICK 505 ® Yukarıda tanımlanan beyanın nesnesi, ilgili uyumlaştırılmış AB mevzuatı ile uyumludur. The object of the declaration described above, is in conformity with the relevant union harmonisation legislation.
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Page 3: Table Of Contents
TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2. Cadde, No: 5, Şekerpınar 41420 Çayırova, KOCAELİ - TURKEY Tel: (+90 262) 679 78 00 Fax: (+90 262) 679 77 00 www.askaynak.com.tr Manufactured in People’s Republic of China by KAYNAK TEKNİĞİ SANAYİ ve TİCARET A.Ş. -
Page 4: Safety In Welding
Safety in Welding - 1 This machine is designed to perform arc welding with shielded electrodes. It may not be used for any purpose other than that for which it is intended. This machine shall be used by qualified personnel trained on welding. Ensure that all connections, operations, maintenance and repair procedures are performed by authorized persons. - Page 5 Safety in Welding - 2 Other protective clothes used in hazardous conditions are specified below: • Flame resistant clothes, • Leggings, • Aprons, • Leather armbands and cloaks, • Hats worn under the welding mask. Always wear gloves made of flame resistant material such as leather to protect your hands from burns, cuts and scratches.
- Page 6 Safety in Welding - 3 WELDED MATERIAL MAY BURN: Intense heat may be released while welding. Contact with the hot surfaces and materials may cause serious burns. Gloves must be used without fail while touching or carrying such materials. ELECTRIC SHOCK CAN KILL: Electrical shock is the most serious risk that the welding operator might face frequently.
- Page 7 Safety in Welding - 4 compulsory. The labels on the products that require special ventilation should not be ignored and the “Material Safety Data Sheet (MSDS)” must be read carefully. Gas masks may have to be used while welding with such materials.
- Page 8 Safety in Welding - 5 gases from the environment are taken. Never operate the machine in places, where flammable gases, vapors or fluids may be present. Keep the possibility of fire risk in mind as arc welding may produce very high temperatures.
- Page 9 Safety in Welding - 6 ELECTRICAL EQUIPMENT: Check the condition of the electrical cables such as supply and welding cables regularly. In case of any irregular condition, replace the defective parts immediately. In order to prevent any arc flashing and fire risks, do not leave the electrode clamp (handle) on the welding table or any surface in contact with the grounding clamp.
- Page 10 Safety in Welding - 7 EXTRA SAFETY MEASURES: Applying the safety measures under certain circumstances may become difficult; nonetheless, the rules set forth should be abided with. Keep your gloves dry and if that becomes impossible, keep a spare pair with you. Stand on a non-conducting material such as plywood, plastic mat etc.
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Page 11: Safety In Welding
Safety in Welding - 8 INFORMATION ABOUT THE RESIDUAL RISKS : ASKAYNAK MasterSTICK 505 welding machine has been designed and manufactured in conformity with the safety rules setout by the TS EN 60974-1 standard. All the measures required for eliminating the safety risks involved have been taken and the measures to be taken by the users and the rules to be observed have been indicated in the user manual. -
Page 12: Electromagnetic Compliance
Electromagnetic Compliance - 1 Designed according to the TS EN 60974-1 The EMU class of the machine according to TS EN 55011 is Group 2, class A. Pls. see TS EN 60974-10 for detailed information. There is no idle state at this machine. •... - Page 13 Electromagnetic Compliance - 2 h) the time of day that welding or other activities are to be carried out. The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
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Page 14: General Characteristics
General Characteristics ASKAYNAK MasterSTICK 505 welding machine is an arc welding machine that may be used by a single person manually. Main components of this machine is the transformer, rectifier and inductance. This is a stepless current adjusted welding machine. It has the properties of soft and stable arc, minimum splashes and good welding performance. -
Page 15: Installation And Operator Instructions
Installation and Operator Instructions Position and Environment (Read this section carefully before installing or operating the machine): Taking some simple protective precautions specified below would be better to ensure that this machine has a long service life and operates safely. 1- Do not place the machine on a surface with a slope of more than 10°... -
Page 16: Preparations For Work
Preparation for Work - 1 Input Cable Connection / Controls and Usage Features : Check the input voltage, phases and frequency before operating the machine. Input voltage values to be used are specified on the “Specifications” section in the operation manual and on the plate on the machine. - Page 17 Preparation for Work - 2 REAR PANEL Front and rear panel elements : 1- Current Indicator: Indicates the output current value of the machine. 2- Current Setting Lever: Sets the output current (welding amperage) of the machine. 3- Power Indicator Lamp: Indicates that the machine is on. 4- Temperature Warning Lamp: This lamp illuminates when the machine cannot provide output current due to excessive heating.
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Page 18: Preparations For Work
ASKAYNAK MasterSTICK 505 is a welding machine with decreasing characteristics designed to burn bar welding electrodes with rutile, basic and cellulosic character and a diameter of 2.50 and 5.05 mm. -
Page 19: Maintenance And Troubleshooting
Maintenance and Troubleshooting - 1 Periodical maintenance of the welding machine shall performed regularly to ensure it is operated safely and with high efficiency. User shall understand the maintenance methods, know the welding machine well, perform simple inspections and safety operations by himself, and care to extend machine’s service life by minimising error ratios. - Page 20 Maintenance and Troubleshooting - 2 1- Welding machine is inspected for any fault before leaving the factory. Therefore, do not allow unauthorized persons to tamper with the machine. 2- Repair operations shall only be performed by “Authorized Technical Services” authorized by Kaynak Tekniği Sanayi ve Ticaret A.Ş.
- Page 21 Maintenance and Troubleshooting - 3 PROBLEM POSSIBLE REASON SOLUTION Input voltage is very low Set the input voltage to the nominal value and fluctuating. or increase the main supply capacity. Welding cable is very thin Increase the cross section area of welding Call the authorized and long or connection of cable to ensure a proper connection...
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Page 22: Environment Conditions
Maintenance and Troubleshooting - 4 PROBLEM POSSIBLE REASON SOLUTION Sliding core and static core Call the authorized service. clearance is asymmetric. High noise while welding. More juddering on the Set the path, tighten the screw, replace sliding core, loose screw, faulty parts, bring the movable ferrite core path or washer is broken. -
Page 23: Efficient Use In Terms Of Energy Consumption
Unpacking ASKAYNAK MasterSTICK 505 welding machine is sold in its genuine cardboard box and on a pallet. Do not purchase machine without packaging. Cut the strip connected to the pallet and lift the box up to remove the machine from its package. Do not discard the removed box, keep it to lift or store the machine in the future. -
Page 24: Spare Parts
Spare Parts - 1... -
Page 25: Spare Parts
Spare Parts - 2 Supplier Askaynak Description Part Number Part Number 1.2.01.01.9094 821201019094 Current setting lever - MS 505 2.06.04.010 8220604010 Handling ring - MS 505 1.1.01.01.0754 821101010754 Upper cover - MS 505 1.1.01.05.8836 821101058836 Right side panel - MS 505 1.1.04.03.1349... -
Page 26: Electrical Connection Diagram
Electrical Connection Diagram - 1 OUTPUT... - Page 27 Electrical Connection Diagram - 2 INPUT...
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Page 28: Warning Label And Technical Specification Table
Warning Label and Technical Specification Table For detailed information, read the “Safety in Welding” section in page 38-45.
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