Related Manuals for ASKAYNAK 201 TIG PFC
Summary of Contents for ASKAYNAK 201 TIG PFC
- Page 1 TIG Welding Machine Arc Welding Machine USER MANUAL Welding method and specifications Phase 220V - 1Ph 2.5 - 4.0 mm TIG Welding 2 years limited spare part warranty MMA Welding (Clamps and cables excluded)
- Page 2 Ürün / Product TIG Kaynak Makinesi - (GTA) TIG Welding Machine Marka - Model / Brand - Model Askaynak Inverter 201-TIG PFC ® Yukarıda tanımlanan beyanın nesnesi, ilgili uyumlaştırılmış AB mevzuatı ile uyumludur. The object of the declaration described above, is in conformity with the relevant union harmonisation legislation.
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Page 3: Table Of Contents
TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2. Cadde, No: 5, Şekerpınar 41420 Çayırova, KOCAELİ - TURKEY Tel: (+90 262) 679 78 00 Fax: (+90 262) 679 77 00 www.askaynak.com.tr Manufactured in People’s Republic of China by KAYNAK TEKNİĞİ SANAYİ ve TİCARET A.Ş. -
Page 4: Safety In Welding
Safety in Welding - 1 This machine has been designed for TIG welding and MMA welding works with coated electrodes. Can not be used for any other purpose. This machine must absolutely be used by authorized personnel, who is trained welder. Please make sure that all the operations, maintenance repair procedures are carried out by authorized persons. - Page 5 Safety in Welding - 2 The other protective materials to be used in hazardous circumstances are as follows: • Fire resistant clothing, • Leg Dusters, • Aprons, • Leather arm covers and shoulder cloaks, • A cap worn under the welding mask. Gloves made of fire-resistant materials such as leather etc.
- Page 6 Safety in Welding - 3 ELECTRIC SHOCK CAN KILL: Electrical shock is the most serious risk that the welding operator might face frequently. Contact with the live electrical materials can lead to injuries, death, electrical shocks or sudden falls by reflex. Do not touch the electrode, grounding wire or work piece under voltage attached to the machine.
- Page 7 Safety in Welding - 4 THE WELDING ARC MAY CAUSE BURNS: During the welding operations, appropriate masks, filters and protective lenses should be used for protecting the eyes against the light emitted by the welding arc and the flying particles. The skin should be protected using fire-resistant clothing.
- Page 8 Safety in Welding - 5 Watch the welding environment. If there is any systems using gasoline or hydraulic oil present and if the welding environment cannot be moved elsewhere, place a fire- resistant barrier in between. If you are welding at a high place or on a ladder, make sure that no explosive or flammable materials are stored below.
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Page 9: Safety In Welding
INFORMATION ABOUT THE RESIDUAL RISKS : Askaynak Inverter 201-TIG PFC welding machine has been designed and manufactured in conformity with the safety rules setout by the TS EN 60974-1 standard. All the measures required for eliminating the safety risks involved have been taken and the measures to be taken by the users and the rules to be observed have been indicated in the user manual. -
Page 10: General Characteristics
The Askaynak Inverter 201-TIG PFC is a shielded electrode and TIG welding machines operates in the CC characteristic and features igniting with HF (high frequency), down slope, up slope, hot start and short circuit protection properties: Operating principle: The 220 VAC mains power is converted in to 380 VDC by the PFC. -
Page 11: Installation And Operator Instructions
Installation and Operator Instructions Location and ambient conditions : (Read this section well before installing and operating the machine) In order to ensure a long and reliable service life of this machine, the simple preventive measures indicated below should be observed: 1- Do not place or operate the machine on a surface with more than 15°’... -
Page 12: Preparations For Work
Preparation for Work - 1 Mains Cable Connection / Controls and Operational Characteristics : Check the mains voltage, phases and frequency before operating the machine. The mains voltage to be used is declared in the section “Technical Characteristics” of this manual and on the name-plate of the machine. -
Page 13: Preparations For Work
Preparation for Work - 2 Front and Rear Panel components : 1- Overload/temperature Warning led : These leds light up when the machine cannot provide output current sue to overheating. This situation is encountered when the ambient temperature rises above 40°C and the duty cycle (operating efficiency) of the machine is exceeded. Leave the machine on and wait until it cools off. -
Page 14: Maintenance And Troubleshooting
Maintenance and Troubleshooting - 1 The periodic maintenance procedures have to be carried out regularly to ensure the efficient and safe operation of the welding machine. The user needs to understand the maintenance procedures, two know the welding machine well, to be able to carry out the safety practices alone and take care to prolong the service life of the machine by minimizing the error rates. - Page 15 Maintenance and Troubleshooting - 2 QUARTERLY MAINTENANCE Check the current delivered by the machine is equal to the value adjusted with the potentiometer. Measure the actual current value with a clamp-type ammeter. YEARLY MAINTENANCE Contact to authorized service for yearly maintenance. Grounding continuity and insulations test must be applied during yearly maintenance.
- Page 16 Maintenance and Troubleshooting - 3 PROBLEM POSSIBLE REASON SOLUTION Pole connections wrong Change the poles correctly and tighten or weak. the connections. Arc not stable, welding cannot be done Is the mains voltage 220 V? properly Extension cable of improper length Improper voltage value.
- Page 17 Maintenance and Troubleshooting - 4 PROBLEM POSSIBLE REASON SOLUTION Fuse blows when the main switch of the machine is Input filter board defective. Contact to the service. turned on The current control Welding current cannot potentiometer on the Contact to the service. be adjusted properly.
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Page 18: Electromagnetic Compliance
Electromagnetic Compliance - 1 Designed according to the TS EN 60974-1 The EMU class of the machine according to TS EN 55011 is Group 2, class A. Pls. see TS EN 60974-10 for detailed information. • Do not switch on-off machine during welding. This may cause fluctuations in the mains voltage and shorten the service life of the machine. - Page 19 Electromagnetic Compliance - 2 h) the time of day that welding or other activities are to be carried out. The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place. The surrounding area may extend beyond the boundaries of the premises.
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Page 20: Efficient Use In Terms Of Energy Consumption
Unpacking ASKAYNAK Inverter 201-TIG PFC welding machine is sold in a cardboard box. Do not buy the machines that are not in the original packaging. To remove the machine from the box, open the top cover of the box and pull out the machine from the protective bag. -
Page 21: Warning Label And Technical Specification Table
Warning Label and Technical Specification Table Please read the “Safety in Welding” section in pages 36-41 for detailed information. -
Page 22: Spare Parts
Spare Parts - 1 Accessories Delivered with the Machine TIG Torch Welding clamp and cable Work connection clamp and cable... -
Page 23: Spare Parts
LEM Hall 6.271.304-C 82U6271304-C Output choke 201 Tig PFC 7.421.180 82U7421180 Output diodes 60APU04 8.123.641 82U8123641 Metal support of power system 201 Tig PFC 8.055.205 82U8055205 Metal bottom panel 8.425.308-C 82U425308-C Heatsink of output rectifiers 201 Tig PFC 6.174.305-C 82U6174305-C HF Transformer 201 Tig PFC 8.425.311-T... -
Page 24: Electrical Connection Diagram
Electrical Connection Diagram...
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