Related Manuals for ASKAYNAK Plasma 65 Ultra
Summary of Contents for ASKAYNAK Plasma 65 Ultra
- Page 1 Inverter Plasma Cutting Machine USER MANUAL Cutting method and specifications Cutting Phase 380V - 3Ph Thickness Cutting With Arc Plasma 2 years limited spare part warranty (Clamps and cables excluded)
- Page 2 Ürün / Product Plazma Kesme Makinesi - Plasma Cutting Machine Marka - Model / Brand - Model Askaynak Inverter Plasma 65-Ultra ® Yukarıda tanımlanan beyanın nesnesi, ilgili uyumlaştırılmış AB mevzuatı ile uyumludur. The object of the declaration described above, is in conformity with the relevant union harmonisation legislation.
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Page 3: Table Of Contents
TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi 2. Cadde, No: 5, Şekerpınar 41420 Çayırova, KOCAELİ - TURKEY Tel: (+90 262) 679 78 00 Fax: (+90 262) 679 77 00 www.askaynak.com.tr Manufactured in People’s Republic of China by KAYNAK TEKNİĞİ SANAYİ ve TİCARET A.Ş. -
Page 4: Safety In Cutting With Plasma Arc
Safety In Cutting With Plasma Arc - 1 This machine has been designed to cut metal pieces, and it cannot be used for any other purpose. Be sure that this machine should only operated by qualified personnel. Be sure that all installation, operation, maintenance and repair procedures are performed only by authorized personnel. - Page 5 Safety In Cutting With Plasma Arc - 2 The other protective materials to be used in hazardous circumstances are as follows: • Fire resistant clothing, • Leg Dusters, • Aprons, • Leather arm covers and shoulder cloaks, • A cap worn under the welding mask. Gloves made of fire-resistant materials such as leather etc.
- Page 6 Safety In Cutting With Plasma Arc - 3 ELECTRIC SHOCK CAN KILL: Electrical shock is the most serious risk that the cutting operator might face frequently. Contact with the live electrical materials can lead to injuries, death, electrical shocks or sudden falls by reflex. Do not touch the electrode, grounding wire or work piece under voltage attached to the machine.
- Page 7 Safety In Cutting With Plasma Arc - 4 THE CUTTING ARC MAY CAUSE BURNS: During the cutting operations, appropriate masks, filters and protective lenses should be used for protecting the eyes against the light emitted by the cutting arc and the flying particles. The skin should be protected using fire-resistant clothing.
- Page 8 Safety In Cutting With Plasma Arc - 5 Watch the cutting environment. If there is any systems using gasoline or hydraulic oil present and if the cutting environment cannot be moved elsewhere, place a fire- resistant barrier in between. If you are cutting at a high place or on a ladder, make sure that no explosive or flammable materials are stored below.
- Page 9 INFORMATION ABOUT THE RESIDUAL RISKS : Askaynak Inverter Plasma 65-ULTRA plasma cutting machine has been designed and manufactured in conformity with the safety rules setout by the TS EN 60974-1 standard. All the measures required for eliminating the safety risks involved have been taken and the measures to be taken by the users and the rules to be observed have been indicated in the user manual.
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Page 10: General Characteristics
General Characteristics ASKAYNAK Inverter Plasma 65-ULTRA, is a inverter plasma cutting machine which is manufactured by using the latest inverter technology and inverter plasma cutting power units is a technology that has been emerged as of 1980s in international market. 50Hz/60Hz frequency is converted to 20 KHz... -
Page 11: Installation And Operator Instructions
Installation and Operator Instructions Location and ambient conditions : (Read this section well before installing and operating the machine) For long economical life and safety operation, it is useful to take some simple precautions stated below: 1- Do not place the machine on a surface with a slope over 15° and do not operate on such surface. 2- Only use the plasma cutting torch given with the machine. -
Page 12: Preparations For Work
Preparation for Work - 1 Input Cable Connection / Controller and Usage Features : Before starting the machine, check input voltage, phases and frequency. Input voltage values to be used are determined in “Specifications” sections of the user manual and in the plate located on the machine. - Page 13 Preparation for Work - 2 FRONT PANEL REAR PANEL...
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Page 14: Accessories Delivered With The Machine
Preparation for Work - 3 Cutting Operation with Plasma Arc : Before starting to plasma cutting operation, following procedures should be performed: 1- Connect plasma cutting torch to the machine. 2- Connect work clamp to the machine. 3- Connect other end of work clamp to the surface of the work piece which is unpainted, rustless and clean as its ends contact completely. -
Page 15: Maintenance And Troubleshooting
Maintenance and Troubleshooting - 1 Periodical maintenance works should be performed periodically to enable plasma cutting machine operate with high efficiency and safely. It is necessary that the users understand maintenance methods, familiarized with the plasma cutting machine, perform on their own the simple control and safety applications, pay attention to prolong the machine’s service life by minimizing fault rates. - Page 16 Maintenance and Troubleshooting - 2 Caution! For every kind of maintenance and repair operations, contact to the nearest authorized Kaynak Teknigi Sanayi ve Ticaret A.S. technical service. Maintenance or repairs performed by unauthorized technical services or personnel will void the manufacturer’s warranty. 1- The plasma cutting machine is checked against any defects before leaving the factory.
- Page 17 Maintenance and Troubleshooting - 3 PROBLEM POSSIBLE REASON SOLUTION Air flow is prevented. Check air connection elements. Thermal protection Fan or machine is faulty. Contact service. lamp lights on after a short time from machine start. Check input voltage and connect the Input voltage is higher machine to input voltage that is at than normal.
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Page 18: Maintenance And Troubleshooting
Maintenance and Troubleshooting - 4 PROBLEM POSSIBLE REASON SOLUTION Machine has entered Wait machine to exit from into thermal protection. thermal protection. While cutting, cutting Adjust air pressure. Air pressure is low. arc do not restart after cut off. Torch consumables Change torch consumables. -
Page 19: Electromagnetic Compliance
Electromagnetic Compliance - 1 Designed according to the TS EN 60974-1 The EMU class of the machine according to TS EN 55011 is Group 2, class A. Pls. see TS EN 60974-10 for detailed information. • Do not switch on-off machine during cutting. This may cause fluctuations in the mains voltage and shorten the service life of the machine. - Page 20 Electromagnetic Compliance - 2 g) the immunity of other equipment in the environment. The user shall ensure that other equipment being used in the environment is compatible. This may require additional protection measures; h) the time of day that cutting or other activities are to be carried out. The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place.
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Page 21: Efficient Use In Terms Of Energy Consumption
3- When not used plasma cutting machine should be shut down. Unpacking ASKAYNAK Inverter Plasma 65-ULTRA plasma cutting machine is sold in a cardboard box. Do not buy the machines that are not in the original packaging. To remove the machine from the box, open the top cover of the box and pull out the machine from the protective bag. -
Page 22: Spare Parts
Spare Parts - 1 3.008.608... -
Page 23: Spare Parts
Spare Parts - 2 Askaynak Supplier Description Part Number Part Number 7.232.011 82U7232011 Rotary Switch 7.155.022 82U7155022 Power cable clamp 7.555.609-E 82U7555609-E Power cable, ( 3.15 m,4x1.5) 8.462.116 82U8462116 Plug 8.307.608 82U8307608 Rear panel seal plate 8.103.545 82U8103545 Rear label 8.068.994... -
Page 24: Electrical Connection Diagram
Electrical Connection Diagram... -
Page 25: Warning Label And Technical Specification Table
Warning Label and Technical Specification Table Please read the “Safety in Cutting With Plasma Arc” section in pages 38-43 for detailed information. -
Page 26: Cutting Capability
Cutting Capability Carbon steel Optimal Thickness : 10 mm Approximate Travel Speeds : (300 mm/min, 60A) Thickness: 18mm Approximate Travel Speeds : (200 mm/min, 60A) Quality Thickness : 20mm Approximate Travel Speeds : (160 mm/min, 60A) Supreme Thickness: 30 mm Approximate Travel Speeds : (55 mm/min, 60A) - Page 27 Cutting Capability Other materials Thickness : 20 mm Approximate Travel Speeds : (197 mm/min, 60A) Thickness : 10 mm Approximate Travel Speeds : (168 mm/min, 60A) Thickness : 14mm Approximate Travel Speeds : (196 mm/min, 60A)
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