Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for CD Automation 1100A
Summary of Contents for CD Automation 1100A
- Page 1 Custom USER’S MANUAL Rev. 02/2015 Solid State Relay 1100A – 1400A 1700A-1900A-2100A 00005 CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
- Page 2 Custom HP User’s Manual...
-
Page 3: Table Of Contents
Custom HP User’s Manual 1 Important warnings for safety ....................6 2 Note ............................7 3 Quick Start ..........................8 4 Basic Connections and sizing ....................9 5 Identification and Order Code ..................... 10 5.1 Identification of the unit 5.2 Order code 6 Technical Specifications ...................... - Page 4 Custom HP User’s Manual 12.1 Digital Input 12.1.1 Configurable Inputs (Terminal 1 -2 of M5) ..............29 12.2 Digital Output 12.2.1 Configurable Outputs (Terminal 12 -13-14 and 15-16-17 of M5): ........30 13 Heater Break alarm and SCR short circuit (HB Option) ............31 13.1 Heater break Calibration procedure 13.2 HB alarm contact 14 Control Panel ........................
- Page 5 Custom HP User’s Manual Dichiarazione di Conformità Declaration of Conformity The manufacturer Dichiara che il prodotto: Declare that the product: Custom HP, 2ph 1100A-1400A-1700A-1900A-2100A FULFILS THE REQUIREMENTS OF THE STANDARD: Electrical safety Standard EN60947-1 :2008 EN60947-4-3:2001 Generic Emission standard EN60947-4-3:2000...
-
Page 6: Important Warnings For Safety
Custom HP User’s Manual 1 Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. -
Page 7: Note
Custom HP User’s Manual Important warnings (Attention, Avvertenze importanti) During the operations with units under tension, local regulations regarding electrical installation should be rigidly observed: Respect the internal safety rules. Don't bend components to maintain insulation distances. Protect the units from high temperature humidity and vibrations. -
Page 8: Quick Start
Custom HP User’s Manual 3 Quick Start Attention: this procedure must be carried out by skilled people only. If your Custom HP code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: 1. -
Page 9: Basic Connections And Sizing
Custom HP User’s Manual 4 Basic Connections and sizing Star wiring with resistive load V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Delta wiring with resistive load ... -
Page 10: Identification And Order Code
Custom HP User’s Manual 5 Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification’s label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure. -
Page 11: Order Code
Custom HP User’s Manual 5.2 Order code CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... -
Page 12: Technical Specifications
Current range voltage current one cycle current range loss (Ue) (Uimp) (10msec.) I=Inom (480V) (600V) (mAeff) (mAeff) tp=10msec (Hz) 1100A 24÷690 1600 1600 12500 781x1E3 47÷70 2912 1400A 24÷690 1800 1800 22400 2509x1E3 47÷70 3352 1700A 24÷690 1800 1800 22400 2509x1E3 47÷70... -
Page 13: Environmental Installation Conditions
Custom HP User’s Manual 6.5 Environmental installation conditions Ambient temperature 0-40°C at nominal current. Over 40°C use the derating curve. Storage temperature -25°C a 70°C Don’t install at direct sun light, where there are conductive dust, corrosive gas, Installation place vibration or water and also in salty environmental. -
Page 14: Installation
Custom HP User’s Manual 7 Installation Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered. -
Page 15: Dimensions And Weight
Custom HP User’s Manual 7.1 Dimensions and Weight 1100A A: 550mm Weight: 49 Kg 1400-1700-1900-2100A A: 650mm Weight: 60 Kg 7.2 Fixing holes 1100-1400A A: 217,5mm 1700-1900-2100A A: 267,5mm CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... -
Page 16: Wiring Instructions
Custom HP User’s Manual 8 Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter. -
Page 17: Power Terminals
Custom HP User’s Manual 8.2 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Line Input Phase 2 Load Output Phase 1 Load Output Phase 2 CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... - Page 18 A: 125mm B: 52,5mm C: 142,5mm D: 151,5mm 1100-1400A A: 136mm B: 42,5mm C: 152,5mm D: 150,5mm 690V 1700-1900-2100A A: 137mm B: 40,5mm C: 154,5mm D: 151,5mm 1100A A: 315mm B: 220mm 1400-1700-1900-2100A A: 365mm B: 270mm CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom...
-
Page 19: Ip20 Cover Option
For each phase: *1 Unscrew the two bottom M6 screws. *2 Pull out the bottom cover. *3 Unscrew the two upper M6 screws. *4 Pull out the upper cover. 8.3.2 IP20 Cover dimension 1100A A: 64mm B: 10mm 600V 1400-1700-1900-2100A A: 65mm... -
Page 20: Power Cable Dimensions (Suggested)
Custom HP User’s Manual 8.4 Power cable dimensions (suggested) Supply Load Current Bar type Screw Bar type Screw mm² 1100-1400A Bus Bar 50x6mm 4xM8 Bus Bar 50x6mm 4xM8 1700-1900-2100A Bus Bar 50x8mm 4xM8 Bus Bar 50x8mm 4xM8 8.5 Cable dimensions (suggested) of Earth and of the Command Terminals Earth Command Terminals Current... -
Page 21: Commmand Terminals
Custom HP User’s Manual 8.6 Commmand Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.6.1 Terminal M5 Terminal Description Enable Digital Input Test / Configurable Input COM I - Common Digital Input 0V GND Output +10Vdc stabilized 20 mA MAX Control Input (SSR/0-10Vdc/4-20mA) -
Page 22: Terminal M9
Custom HP User’s Manual 8.6.4 Terminal M9 Terminal Description Not Connected 8.6.5 Terminal M8 Terminal Description C.T. Current Transformer Not Connected C.T. Current Transformer 8.7 Fan Supply For Each Phase (MX1 – MX2) Terminal Description Fan supply voltage (230V standard – 115 option) Fan supply voltage (230V standard –... -
Page 23: Schematic
Custom HP User’s Manual 8.9 Schematic Caution: this procedure must be performed only by qualified persons. NOTE: *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The semiconductor I2t should be 20% less than power controller I2t. Semiconductor fuses are classified for UL as supplemetar protection for semiconductor. -
Page 24: Connection Diagram For 3 Phases (Control On 2 Phases)
Custom HP User’s Manual 8.10 Connection Diagram for 3 phases (control on 2 phases) *1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The semiconductor I2t should be 20% less than power controller I2t. Semiconductor fuses are classified for UL as supplemetar protection for semiconductor. -
Page 25: Acces To The Electronic Board
Custom HP User’s Manual 9 Acces to the Electronic Board Remove the connectors, unscrew the two M6 screws as shown in picture, and pull out the board with the support. CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... -
Page 26: Supply The Electronic Board
Custom HP User’s Manual 10 Supply the Electronic Board The Custom HP thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code. -
Page 27: Fuse Board Protection
Custom HP User’s Manual 10.1 Fuse Board protection The main board is protected with fuses. CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... -
Page 28: Control Input Type Setting
Custom HP User’s Manual 11 Control Input type setting The control input type is already configured in line with customer requirements that are defined in the Order Code. However, verify that the jumper are set as below represented: Warning: Before operate, be sure that power and control cables are isolated from voltage sources SSR Input SW2=B... -
Page 29: Input Output Signal
Custom HP User’s Manual 12 Input output signal 12.1 Digital Input The Custom thyristor unit has 2 digital inputs opto-isolated to 24Vdc 5 mA. You can activate the inputs with the internal supply or with an external source for example the PLC. 12.1.1 Configurable Inputs (Terminal 1 -2 of M5) Both digital inputs are configured by the parameter ... -
Page 30: Configurable Outputs (Terminal 12 -13-14 And 15-16-17 Of M5)
Custom HP User’s Manual 12.2.1 Configurable Outputs (Terminal 12 -13-14 and 15-16-17 of M5): Two digital outputs are configured by the parameter (HB Relay as default, terminal 12-13-14) and (General, terminal 15-16-17) could perform different functions: None: no function used ... -
Page 31: Heater Break Alarm And Scr Short Circuit (Hb Option)
Custom HP User’s Manual 13 Heater Break alarm and SCR short circuit (HB Option) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer (C.T.), to calculate the resistance (V/I). -
Page 32: Control Panel
Custom HP User’s Manual 14 Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters . The function keys are the following: ... -
Page 33: Scroll The Parameters
Custom HP User’s Manual 14.1 Scroll the parameters CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom... -
Page 34: Operator Menu
Custom HP User’s Manual 14.2 Operator Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. UP and DOWN : as password ... -
Page 35: Setup Menu
Custom HP User’s Manual 14.3 Setup Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. UP and DOWN : as password ... -
Page 36: Hardware Menu
Custom HP User’s Manual 14.4 Hardware Menu Push simultaneously L/R and F for few seconds to access to the menu ( flashing). Select by arrows then press F. UP and DOWN : Select by arrows then press F. UP and DOWN : as password ... -
Page 37: Displayed Alarms
Custom HP User’s Manual Digital Output 1 configuration : This parameter selects the function of digital output1 Sample Values and Note None Fan Fault Enable Thermal Switch Heater Break alarm (not used) Short Circuit (not used) Phase loss... -
Page 38: Firing Type
Custom HP User’s Manual 15 Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements,Zero Crossing for SSR input and Burst firing for Analog Input. Caution: this procedure must be performed only by qualified persons. -
Page 39: Internal Fuse
TORQUE for M12 fuse screws min: 32 Nm to Max: 52 Nm 600V 200 kARMS Symmetrical A.I.C. Thyristor Current Power Loss I²T Fuse CODE Size for Phase (A RMS) (A²sec) FU800SIB 1100A 480000 SQB3 690-700V FU1100A 1400A 1100 1200000 SQB3 690-700V FU1250SIB 1700A 1250... -
Page 40: Maintenance
Custom HP User’s Manual 17 Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram) 17.1 Warranty condition Producer gives a 12 months warranty to its products. - Page 41 Custom HP User’s Manual CD-Eng-CustomHP-2PH-1100 2100A-Solid-State-Relay Custom...
Need help?
Do you have a question about the 1100A and is the answer not in the manual?
Questions and answers