Elcometer 510 S User Manual

Elcometer 510 S User Manual

Automatic adhesion tester
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User Guide
Elcometer 510 Model S
Automatic Adhesion Tester
www.elcometer.com

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Summary of Contents for Elcometer 510 S

  • Page 1 User Guide Elcometer 510 Model S Automatic Adhesion Tester www.elcometer.com...
  • Page 2: Table Of Contents

    Note: Compliance can only be assured if approved accessories are used with this product. © Elcometer Limited 2014. All rights reserved. No part of this document may be reproduced, transmitted, transcribed, stored (in a retrieval system or otherwise) or translated into any language, in any form or by any means (electronic, mechanical, magnetic, optical, manual or otherwise) without the prior written permission of Elcometer Limited.
  • Page 3: Gauge Overview

    LED Indicators - Red (left), Green (right) Quick Connect Coupling Multifunction Softkeys The Standard Actuator Skirt for 20mm dollies is illustrated above. Skirts for other dolly sizes and thin substrates are also available - see Section 14.3 - “Dolly Skirts” on page 20 for details. www.elcometer.com...
  • Page 4: Box Contents

    2 BOX CONTENTS Elcometer 510 Adhesion Tester Actuator Lanyard < < Standard Epoxy Adhesive (2x15ml tubes) ElcoMaster™ 2.0 Software & USB Cable < < Abrasive Pad Carry Case < < 16 x AA Rechargeable Batteries Calibration Certificate < < 8 Cell Battery Charger User Guide <...
  • Page 5 3 USING THE GAUGE (continued) Batching On Last Reading (> [greater than] symbolizes ‘Did Not Fail’) Actuator Load Value User Selectable Statistics - 4 rows Batch Name (when in batching) Run Chart - last 20 readings (user selectable) Power: USB www.elcometer.com...
  • Page 6: Getting Started

    PC or mobile device. Pull tests can not be performed using USB as it does not provide suf ficient power to run the adhesion gauge motor. www.elcometer.com...
  • Page 7 4 GETTING STARTED (continued) 4.2 SELECTING YOUR LANGUAGE Press and hold the ON/OFF button until the Elcometer logo is displayed. é Press Menu/Setup/Language and select your language using the softkeys. ê Follow the on screen menus. To access the language menu when in a foreign language: Switch the gauge OFF.
  • Page 8 4.4 SELECTING THE MEASUREMENT UNITS The Elcometer 510 Model S can display pull test results in MPa, psi, Newtons or Nmm . To select the measurement units, press Menu/Setup/Units. 4.5 SELECTING THE DOLLY SIZE & PULL RATE Prior to performing an adhesion test, the appropriate dolly size and pull rate must be selected.
  • Page 9: Securing The Dolly

    ® Araldite adhesive is supplied by Elcometer however, other adhesives can be used - see Section 15 ‘Adhesives’ on page 21. Press the dolly firmly onto the prepared test surface and apply pressure to squeeze out excess adhesive which should then be wiped clean.
  • Page 10: Attaching The Gauge To The Dolly

    The quick connect coupling is not a bayonet fitting. Do not attempt to push the actuator on to the dolly without lifting the quick connect coupling. Skirts for 10mm, 14.2mm, 20mm and 50mm dollies and thin substrates are available - see Se ction 14.3 ‘Dolly Skirts’ on page 20 for d etails. www.elcometer.com...
  • Page 11: Performing The Test

    Dollies can be reused after cleaning until either the top of the dolly (where it is held in position by the quick connect coupling) is severely deformed or the dolly surface is no longer flat. Additional dollies are available from Elcometer or your local supplier - see Section 14.1 - ‘Dollies’ on page 18 for details.
  • Page 12: Assessing The Results

    / or the test surface - see Section 5 - ‘Securing b) 100% Adhesive Failure Between Two Layers the Dolly’ on page 8 for more information. Dolly Face Glue Layer 3 Layer 2 Layer 1 c) Glue Failure Substrate www.elcometer.com...
  • Page 13: Batching

    Failure 9 BATCHING 9.1 BATCH FUNCTIONS The Elcometer 510 Model S gauge can store up to 60 readings in one batch and has the following batching functions: Batch/New Batch; Create a new batch - see Section 9.2 for further information.
  • Page 14 This additional information is recorded within the batch header and can be transferred to PC to be included on any report within ElcoMaster. For further information on ElcoMaster™ 2.0, visit www.elcometer.com. To create a new batch select Batch/New Batch and add the following criteria as required: Dolly Size &...
  • Page 15: Reviewing Batch Data

    9 BATCHING (continued) Note: The Elcometer 510 dolly skirt has an integrated support ring, therefore Batch Information identifying the dolly skirt used records the use of a support / bearing ring as Batch 1 required by some standards, together with the support ring dimensions - see...
  • Page 16 31.42 Seconds (s) 5.17 MPa 14:01:06 10/01/14 30.90 Seconds (s) 7.86 MPa 14:02:05 10/01/14 32.14 Seconds (s) 4.01 MPa 14:03:57 10/01/14 31.83 Seconds (s) 8.51 MPa 14:06:33 10/01/14 31.19 Seconds (s) 10.00 MPa 14:08:41 10/01/14 é Back Back Back é é www.elcometer.com...
  • Page 17: Verifying The Gauge Calibration

    Batch/Review Batch/Batch Information. Note: The acceptable range is based on the ‘system’ accuracy - the accuracy of the Elcometer 510 and Elcometer AVU unit combined. Measurement verification points: 20mm Dolly; 5, 15 & 25MPa, 50mm Dolly; 0.8, 2.4 & 4.0MPa (or equivalent units) www.elcometer.com...
  • Page 18: Menu Structure

    Edit Batch ○ Standard 50 mm Review Batch Clear Batch ○ Thin Substrate 14.2 mm Deleted Reading Delete Batch ○ Thin Substrate 20 mm Review Batch Statistics Batch Information Readings Deleted Reading ○ Delete With Tag ○ Delete Without Tag www.elcometer.com...
  • Page 19: Downloading Data & Upgrading Your Gauge

    14 SPARES & ACCESSORIES 14.1 DOLLIES The Elcometer 510 can be used with a range of dollies, also referred to as test elements or stubs. 10, 14.2, 20 and 50mm diameter dollies are available to purchase as an optional accessory .
  • Page 20 The Elcometer 510 is supplied with a dolly cutter and handle appropriate for the dolly size included in the kit. Spare / replacement cutters are available to purchase using the sales part numbers below.
  • Page 21 Description Sales Part Number Magnetic Anchor Clamp Accessory T99923797 † ‡ I/D: Inner Diameter O/D: Outer Diameter www.elcometer.com...
  • Page 22: Adhesives

    15 ADHESIVES ® The adhesive supplied with the Elcometer 510 is Araldite Standard, a two-pack epoxy paste which is mixed from approximately equal volumes of the two components. Measurement by eye is sufficient. When mixed it should be used within one hour. Curing Times: 24 hours at 25°C (77°F);...
  • Page 23: Technical Specification

    (60 - 360psi/s) (30 - 180psi/s) (5 - 30psi/s) Pull Rate Setting 0.1MPa/s 0.1MPa/s 0.1MPa/s 0.01MPa/s Resolution (1psi/s) (1psi/s) (1psi/s) (0.1psi/s) Pull Rate Display 0.01MPa (1psi) Resolution Pull Rate Accuracy ± (2.5% + 0.3 seconds) over time of test www.elcometer.com...
  • Page 24 EN 12636, EN 13144, EN 1348, EN 1542, EN 24624, ISO 16276-1, ISO 4624, NF T30-606, NF T30-062 The number of pulls remaining with a battery charge is calculated using the NiHM batteries supplied. Alternative AA batteries (alkaline for example), can be used but will affect battery performance and the accuracy of the “pulls remaining” indication. www.elcometer.com...
  • Page 25: Legal Notices & Regulatory Information

    -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected -- Consult the dealer or an experienced radio/TV technician for help. Modifications not expressly approved by Elcometer Limited could void the user's authority to operate the equipment under FCC rules. This Class B digital apparatus complies with Canadian ICES-003.
  • Page 26 www.elcometer.com...

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