Skyjack SJ16 Operating Manual
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Skyjack SJ16 Operating Manual

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OPERATING MANUAL (CE)
VERTICAL MAST
MODELS
SJ12 SJ16
171729AC-A
March 2016

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Summary of Contents for Skyjack SJ16

  • Page 1 OPERATING MANUAL (CE) VERTICAL MAST MODELS SJ12 SJ16 171729AC-A March 2016...
  • Page 2 This manual is based on Serial Number(s): SJ12 & SJ16 14 005 746 & Above Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) Unit 1 Maes Y Clawdd 3451 Swenson Ave. St. Charles,...
  • Page 3 The Safety Alert Symbol identifies important safety messages on aerial platform, safety This Safety Alert Symbol means attention! signs in manuals or elsewhere. When you see this symbol, be alert to the possibility of Become alert! Your safety is involved. personal injury or death.

  • Page 4: Table Of Contents

    Table of Contents Section 1 - About Your Aerial Platform ....................5 Read and Heed ..............................5 Safety Rules ..............................6 Section 2 - Familiarization ........................13 Familiarization of SJ12/16 Series ....................13 Component Identification ......................14 Visual & Daily Maintenance Inspections ..................17 Function Tests ..........................23 Winching and Towing Procedures .....................31 Emergency Lowering Procedure ....................32 Section 3 - Operation ...........................

  • Page 5: Section 1 - About Your Aerial Platform

    SKYJACK warrants each new Vertical Mast series aerial platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

  • Page 6: Safety Rules

    Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. Vertical Mast...
  • Page 7 Section 1 - About Your Aerial Platform Safety Rules Electrocution Hazard This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor.
  • Page 8 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions Know and understand the safety precautions before going on to next section. WARNING • DO NOT increase the lateral Failure to heed the following safety surface area of the platform. precautions could result in tip over, Increasing the area exposed falling, crushing, or other hazards leading...
  • Page 9 Section 1 - About Your Aerial Platform Safety Rules Safety Precautions (Continued) Know and understand the safety precautions before going on to next section. • DO NOT operate on surfaces not capable of • AVOID overhead holding the weight of the aerial platform including obstructions.
  • Page 10 • DO NOT place materials on the guardrails unevenly. or materials that exceed the confines of the guardrails unless approved by Skyjack. • operate if aerial platform is not working properly or if any parts are damaged or worn.
  • Page 11 • does not appear to be working properly. Skyjack recommends the use of a fall restraint • has been damaged or appears to have worn system to keep an occupant within the confines of or missing parts.
  • Page 12 Notes Vertical Mast Page 12...

  • Page 13: Section 2- Familiarization

    Section 2- Familiarization Vertical Mast Series 2.1 Familiarization of SJ12/16 Series WARNING Aerial Platform Familiarization should be given only to individuals who are QUALIFIED And TRAINED to operate an aerial platform. Do not operate this aerial platform without proper authorization and training. Failure to avoid this hazard could result in death or serious injury.

  • Page 14: Component Identification

    Control Functions Section 2 - Familiarization 2.2 Component Identification 2.2-3 Base Control Console This control console is located at the rear of the base. The following descriptions are for identification, It contains the following controls: explanation and locating purposes only. 2.2-1 Main Power Disconnect Switch This switch is located at the rear of the base.
  • Page 15 Section 2 - Familiarization Control Functions 2.2-4 Emergency Lowering System 2.2-6 Hourmeter This emergency lowering system allows platform This hourmeter is located on the mast. lowering in the event of an emergency or an electrical system failure. Remove any obstructions from a lowering platform.
  • Page 16 Control Functions Section 2 - Familiarization 2.2-8 Platform Control Console This removable control console is mounted at the right front of the platform. It contains the following controls: Figure 2-7. Platform Control Console Lift/Drive/Steer Enable Trigger Switch - This momentary “ ”...

  • Page 17: Visual & Daily Maintenance Inspections

    Section 2 - Familiarization Visual & Maintenance Inspection Mast Platform Base 2.3 Visual & Daily Maintenance Inspections 2.3-2 Electrical Begin the visual and daily maintenance inspections by Maintaining the electrical components is essential to checking each item in sequence for the conditions listed good performance and service life of the aerial platform.
  • Page 18 Therefore, replace tires only with the exact Skyjack-approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 19 Section 2 - Familiarization Visual & Maintenance Inspection Platform Control Console Platform Assembly Manuals Box Fall Protection Anchorage 2.3-6 Platform Assembly • Platform Control Console Ensure all switches and controller are returned to neutral and are properly WARNING secured. Ensure that you maintain three points Ensure there are no loose or missing parts of contact to mount/dismount platform.
  • Page 20 Visual & Maintenance Inspection Section 2 - Familiarization Hydraulic Pump and Motor Batteries Hydraulic Main Manifolds Tank 2.3-7 Hydraulic/Electrical Compartment e. Replace battery if damaged or incapable of holding a lasting charge. 1. To access the hydraulic/electrical compartment, refer to Section 3.11.
  • Page 21 Section 2 - Familiarization Visual & Maintenance Inspection Motor Controller Tilt Sensors Mast Assembly Chains (Front) • Steer Cylinder Assembly 2.3-8 Lifting Mechanism Ensure steer cylinder assembly is properly • Mast Assembly secured and there are no loose or missing parts.
  • Page 22 Visual & Maintenance Inspection Section 2 - Familiarization Flashing Light Outdoor Option Flashing (If Equipped) Light (If Equipped) Outdoor Option Limit Switch (If Equipped) Pipe Rack (If Equipped) 2.3-9 Optional Equipment/Attachments • Flashing Light(s) (If Equipped) Ensure there are no loose or missing parts and there is no visible damage.

  • Page 23: Function Tests

    Section 2 - Familiarization Function Tests Main Power Disconnect Switch Base Emergency Stop 2.4 Function Tests 3. At rear of the base, turn main power disconnect switch to “ ” off position and attempt to activate all aerial platform functions. Function tests are designed to discover any malfunctions Result: Aerial platform functions should not before aerial platform is put into service.
  • Page 24 Function Tests Section 2 - Familiarization Base Control Console Emergency Lowering • Test Off/Platform/Base Switch • Test Lower/Neutral/Raise Switch 1. Select and hold off/platform/base key WARNING Be aware of overhead obstructions switch to “ ” base position and “ ” raise or other possible hazards around the the platform with lower/neutral/raise switch.
  • Page 25 Section 2 - Familiarization Function Tests Base Control Console Emergency Lowering 2.4-3 Test Platform Maintenance Limit Switch WARNING Ensure that you maintain three points 1. Traverse the platform to maintenance position, of contact to mount/dismount platform. refer to Section 3.11. 4.
  • Page 26 Function Tests Section 2 - Familiarization Rocker Switch Controller Lift/Drive/Steer Enable Trigger Switch Emergency Stop Button/ Operation Light Lift/Off/Drive Switch Horn Pushbutton • Test Enable Trigger Switch 4. Activate and hold “ ” enable trigger 1. Pull out “ ” emergency stop button. switch.
  • Page 27 Section 2 - Familiarization Function Tests Rocker Switch Controller Lift/Drive/Steer Enable Trigger Switch Emergency Stop Button/ Operation Light Lift/Off/Drive Switch Horn Pushbutton • Test Driving • Test Brakes 1. Ensure path of intended motion is clear. WARNING Brakes will engage instantly when you 2.
  • Page 28 Function Tests Section 2 - Familiarization Rocker Switch Controller Lift/Drive/Steer Enable Trigger Switch Emergency Stop Button/ Operation Light Lift/Off/Drive Switch Horn Pushbutton • Test Horn • Test Elevated Drive Speed 1. Push “ ” horn pushbutton. WARNING Result: Horn should sound. Be aware of overhead obstructions or other possible hazards around the •...
  • Page 29 Section 2 - Familiarization Function Tests Flashing Light (If Equipped) Pothole Protection Device • Test Pothole Sensor • Test Lowering Only Alarm WARNING WARNING Ensure that you maintain three points Be aware of overhead obstructions of contact to mount/dismount platform. or other possible hazards around the MEWP when lifting.
  • Page 30 Function Tests Section 2 - Familiarization Outdoor Option Flashing Light (If Equipped) Flashing Light (If Equipped) • Test All Motion Alarm (If Equipped) • Test Outdoor Option Flashing Light (If Equipped) WARNING In no wind conditions (0 m/s), attempt the Be aware of overhead obstructions or following: other possible hazards around the MEWP...

  • Page 31: Winching And Towing Procedures

    Section 2 - Familiarization Procedures 2.5 Winching and Towing Procedures WARNING This section provides the operator with the Winching Brakes must be manually disengaged for and Towing procedure, which includes instructions on pushing, winching or towing. how to manually release the brakes. WARNING Ensure platform is fully lowered before winching or towing.

  • Page 32: Emergency Lowering Procedure

    Procedures Section 2 - Familiarization 2.6 Emergency Lowering Procedure This section guides the operator on how to use the emergency lowering system. This system allows platform lowering in the event of an emergency or an electrical system failure. WARNING Keep clear of lifting mechanism when using emergency lowering valve.

  • Page 33: Section 3 - Operation

    Section 3 - Operation General 3.0 Operation • The operator must be sure that the aerial platform This section provides the necessary information needed has been properly maintained and inspected to operate the aerial platform. It is important that the user before using it.

  • Page 34: Major Components

    Major Components Section 3 - Operation 3.2 Major Components Platform Repositioning Handle Platform Control Console Foot Pedal Platform Mast - Lifting Mechanism Hydraulic/Electrical Compartment Access Door Base SKYJACK Vertical Mast Series Aerial Platform Vertical Mast Page 34...

  • Page 35: Major Assemblies

    Section 3 - Operation Major Assemblies 3.3 Major Assemblies 3.4 Serial Number Nameplate The aerial platform consists of three major assemblies: The serial number nameplate, located at the rear of the base, lifting mechanism and platform. aerial platform, lists the following: 3.3-1 Base •...

  • Page 36: Component Identification

    Component Identification Operation - Section 3 3.5 Component Identification 3.5-3 Pothole Protection Device The following descriptions are for identification, explanation and locating purposes only. 3.5-1 Manual Storage Box This weather-resistant box is mounted on the Mast. It contains operating manual and certificate. Figure 3-3.
  • Page 37 Section 3 - Operation Component Identification 3.5-4 Platform Maintenance Lock Mechanism 3.5-5 Fall Protection Anchorage This locking mechanism is located underneath the platform. Figure 3-5. Fall Protection Anchorage Fall Protection Anchorage - Use this as an attachment point for a fall restraint system. Do not attach anchorage connectors to any other point on Figure 3-4.

  • Page 38: Component Identification (Optional Equipment/Attachments)

    Manual Height Wind Speed Setting Force 3.6 m 12.5 m/s 1.5 degrees x *SJ16 227 kg 1 Person(s) 200 N 3 degrees 4.75 m No wind 263AE_CE_SJ16_OutdoorOpt *If used in wind condition above 0 m/s, elevation must not exceed 3.6 m (12 feet).

  • Page 39: Operator's Responsibility

    Section 3 - Operation Operator’s Responsibility 3.7 Operator’s Responsibility IMPORTANT If aerial platform is damaged or any It is the responsibility of the operator, prior to each work unauthorized variation from factory- shift, to perform the following: delivered condition is discovered, aerial platform must be tagged and removed 1.

  • Page 40: Start Operation

    Start Operation Section 3 - Operation 3.8 Start Operation 3.8-1 To Activate Base Control Console Carefully read and completely understand the operating manual and all warnings and instruction labels (refer to WARNING Section 5 - Labels) on the aerial platform. Ensure that you maintain three points of contact to mount/dismount platform.
  • Page 41 Section 3 - Operation Start Operation 3.8-3 To Activate Platform Control Console WARNING To protect against unintended movement Turn main power disconnect switch to “ ”on of the aerial platform, push in the position. emergency stop button after you have arrived at your desired location or On base control console, pull out “...
  • Page 42 Start Operation Section 3 - Operation 3.8-6 To Steer 3.8-7 Shutdown Procedure On platform control console, select lift/off/drive Completely lower the platform. switch to drive “ ” position. On platform control console, push in “ ” emergency stop button. Activate and hold “ ”...

  • Page 43: Loading/Unloading

    Section 3 - Operation Loading/Unloading 3.9 Loading/Unloading 3.9-1 Driving Before driving the aerial platform: Know and heed all national, state or territorial/provincial and local rules which apply to your loading/unloading • Ramp or dock capacity should be sufficient to of aerial platforms. withstand maximum aerial platform weight.
  • Page 44 Loading/Unloading Section 3 - Operation 3.9-2 Lifting NOTE The mass of the aerial platform is as Table 4.3. The center of gravity is WARNING approximately located in the middle of the Only qualified rigger shall operate aerial platform, front to back and side to machinery during lifting.

  • Page 45: Platform Traversing

    Section 3 - Operation Platform Traversing Procedure 3.10 Platform Traversing Locate platform maintenance locking mechanism underneath the platform. NOTE Unlatch maintenance locking mechanism by An interlock limit switch will cutout drive pulling and holding the handle (item 2), then pull functions when the platform is not fully the platform fully to the maintenance position.

  • Page 46: Battery Maintenance

    Battery Maintenance Section 3 - Operation 3.12 Battery Maintenance 3.12-2 Battery Charging Operation This section provides the operator with procedures on how to service and charge the battery. This also provides charger operation instructions. 3.12-1 Battery Service Procedure WARNING Explosion Hazard - Keep flames and Figure 3-15.
  • Page 47 Section 3 - Operation Battery Maintenance 3 LEDs blink once simultaneously: The charging time is affected by numerous factors including battery Amp-Hour capacity, depth Output connection error. Check the battery and charger of discharge, battery temperature, and battery connection. The output may not be connected to the condition (new, old or defective).
  • Page 48 Notes Vertical Mast Page 48...

  • Page 49: Section 4 - Tables

    Section 4 Tables Table 4.1 Standard and Optional Features Models SJ12 SJ16 S T A N D A R D E Q U I P M E N T Maximum drive height Full Height Full Height Variable speed, front two wheel hydraulic drive...

  • Page 50: Table 4.2 Owner's Annual Inspection Record

    Tables Section 4 Table 4.2 Owner’s Annual Inspection Record Model Number: _________________ Serial Number:__________________ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 20__ 1001AB This decal is located on the mast below the hourmeter. It must be completed after an annual inspection has been completed.

  • Page 51: Table 4.3 Specifications And Features

    Section 4 Tables Table 4.3 Specifications and Features MODEL SJ12 SJ16 863 kg 980 kg Weight 77.5 cm 77.5 cm Overall Width 140 cm 140 cm Overall Length 68.6 x 85.0 cm 68.5 x 85.0 cm Platform Size (Inside) 40.64 cm 40.64 cm...

  • Page 52: Table 4.4 Maximum Platform Capacities (Evenly Distributed)

    227 kg 1 Person(s) No wind 1.5 degrees x 3 degrees 281AA_CE NOTE Refer to Section 3.6-2b for SJ16 MEWPs equipped with the Outdoor Option. Table 4.5 Floor Loading Pressure Total Aerial Platform Load Total Aerial Platform Weight MODEL Wheel OUP**...
  • Page 53 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.

  • Page 54: Table 4.6 Maintenance And Inspection Schedule

    B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual. * - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures. † - Refer to Skyjack's website @ www.skyjack.com for latest service bulletins prior to performing quarterly or yearly inspection. WARNING Use original or equivalent to the original parts and components for the aerial platform.

  • Page 55: Table 4.7 Operator's Checklist

    Model: Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. INSPECTION FREQUENCY - PASS FREQUENTLY - FAIL...

  • Page 56: Table 4.8 Ec Declaration Of Conformity

    Tables Section 4 Table 4.8 EC Declaration of Conformity EC Declaration of Conformity We, SKYJACK Inc., [*], declare under our sole responsibility that the product Vertical Mast Type Elevating Work Platform Model number: [*] Serial number: [*] To which this declaration relates is in conformity with the following directives:...

  • Page 57: Section 5 - Labels

    Section 5 - Labels Label Legend Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. Vertical Mast Page 57...
  • Page 58 Labels Section 5 Labels - Models SJ12 & SJ16 Rear View Label Pictorial Description Nº Base Controls Select “ ” to lower or “ ” raise platform. Select “ ” platform to enable platform controls, “ ” off to disable controls or “...
  • Page 59 Section 5 Labels Labels - Models SJ12 & SJ16 Rear View (Continued) Label Pictorial Description Nº Emergency Lowering Procedure Refer to Operating manual. 1. Turn main power disconnect switch to off position. 2. Pull emergency lowering valve to lower the platform.
  • Page 60 Labels Section 5 Labels - Models SJ12 & SJ16 Rear View (Continued) Label Pictorial Description Nº Main Power Disconnect Rotate clockwise to turn on main power; rotate counterclockwise to turn off main power; insert padlock to lock in position. Skyjack Logo Skyjack.
  • Page 61 Section 5 Labels Labels - Models SJ12 & SJ16 Left View Label Pictorial Description Nº Model Number* Product Identifier *Model number will vary, may not be as shown. Wheel Load Indicates rated wheel load. Forklift Lifting Location Insert fork fully into forklift lifting location to lift aerial platform.
  • Page 62 Labels Section 5 Labels - Models SJ12 & SJ16 Front View Label Pictorial Description Nº Hazard Identification Refer to Section 1: Safety Rules. Read and understand the outlined risks associated with this work platform prior to operation. Horizontal Load Rating & Platform Capacity* Operating with rated work load in each configuration below indicated wind speed only.
  • Page 63 Section 5 Labels Labels - Models SJ12 & SJ16 Front View (Continued) Label Pictorial Description Nº Fall Protection Anchorage Rated for one (1) person per anchorage. Platform Traversing Procedure Follow this procedure to reposition platform. Read “ ” operating manual.
  • Page 64 Labels Section 5 Labels - Models SJ12 & SJ16 Right View Label Pictorial Description Nº Annual Inspection Ensure that work platform has received annual inspection prior to operation. Manual Storage Box Indicates location of operating manual. Skyjack Logo Skyjack. Wheel Load Indicates rated wheel load.
  • Page 65 Section 5 Labels Labels - Models SJ12 & SJ16 Right View (Continued) Label Pictorial Description Nº Forklift Lifting Location Insert fork fully into forklift lifting location to lift aerial platform. “CE” CE rating mark. Model Number* Product Identifier *Model number will vary, may not be as shown.
  • Page 66 Labels Section 5 Labels - Models SJ12 & SJ16 Platform Control Console Label Pictorial Description Nº Platform Control Console Read “ ” operating manual. Squeeze “ ” trigger to enable controller. Operate “ ” rocker switch to steer. Move controller handle forward to “...
  • Page 67 Section 5 Labels Labels - Models SJ12 & SJ16 Base View - Lid Down Label Pictorial Description Nº Warning - Do Not Open Do not access hydraulic/electrical compartment while platform is elevated. Warning - Do Not Alter Do not alter or disable limit switches or other safety devices.
  • Page 68 Labels Section 5 Labels - Models SJ12 & SJ16 Base View - Lid Up Inside View Located on side/top limit switch Top View Label Pictorial Description Nº Warning - Do Not Alter Do not alter or disable limit switches or other safety devices.
  • Page 69 Section 5 Labels Labels - Models SJ12 & SJ16 Base View - Lid Up (Continued) Inside View Located on side/top limit switch Top View Label Pictorial Description Nº Ground Circuit Breaker Push to reset power circuit breaker. Hydraulic Oil Level Indicator Read “...
  • Page 70 Labels Section 5 Labels - Models SJ12 & SJ16 - Options and Attachments Tool Tray Attachment Label Pictorial Description Nº Tool Tray Location (1) & Capacity Indicates tool tray location (1) and capacity. Tool Tray Location (2) & Capacity Indicates tool tray location (2) and capacity.
  • Page 71 Section 5 Labels Labels - Models SJ12 & SJ16 - Options and Attachments Pipe Rack Attachment Label Pictorial Description Nº Pipe Rack Capacity Indicates pipe rack capacity. Vertical Mast Page 71...
  • Page 72 Labels Section 5 Labels - Models SJ12 & SJ16 - Options and Attachments Biodegradeable Hydraulic Oil and Charger Inverter Options Label Pictorial Description Nº Hydraway Bio SE32-68 Replace with Hydraway Bio SE32-68 only. Inverter Notice This aerial platform is equipped with inverter power supply.
  • Page 73 Section 5 Labels Labels - Model SJ16 - Options and Attachments Outdoor Option Flashing Light Label Pictorial Description Nº Danger Do not elevate above 3.6 m (12 feet) unless in no wind conditions (0 m/s). Warning - Do Not Alter Do not alter or disable limit switches or other safety devices.
  • Page 74 Labels Section 5 Labels - Model SJ16 - Options and Attachments Outdoor Option Flashing Light Label Pictorial Description Nº Horizontal Load Rating & Platform Capacity* Operating with rated work load in each configuration below indicated wind speed only. *Label will vary, may not be as shown.
  • Page 76 Pålitelig lift løsninger av folk som bryr seg. www.skyjack.com...

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