Emerson GIE 4820/3A/3.45KW User Manual
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Emerson GIE 4820/3A/3.45KW User Manual

Emerson GIE 4820/3A/3.45KW User Manual

Power supply system
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GIE 4820/3A/3.45KW
GIE 4820/3A/3.45KW电源
Power Supply System
系统
User Manual
用户手册
E1-20041026-C-1.1
艾 默 生 网 络 能 源 有 限 公 司
E m e r s o n N e t w o r k P o w e r C o . , L t d .

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  • Page 1 GIE 4820/3A/3.45KW GIE 4820/3A/3.45KW电源 Power Supply System 系统 User Manual 用户手册 E1-20041026-C-1.1 艾 默 生 网 络 能 源 有 限 公 司 E m e r s o n N e t w o r k P o w e r C o . , L t d .
  • Page 2 编号：3101XXXX BOM： 3101XXXX 艾默生网络能源有限公司为客户提供全方 Emerson Network Power provides customers with technical support. Users may contact the 位的技术支持，用户可与就近的艾默生办事 nearest Emerson local sales office or service 处或客户服务中心联系，也可直接与公司总 center. 部联系。 Emerson Network Power Co., Ltd. 艾默生网络能源有限公司 Address: No.1 Kefa Rd., Science & Industry 地址：深圳市南山区科技工业园科发路一号...
  • Page 3 第三章 系统的调测与操作维护 版权声明 Copyright Statement Copyright by Emerson Network Power Co., 艾默生网络能源有限公司 Ltd. 版权所有，保留一切权利 All rights reserved. 在没有得到本公司书面许可时，任何单位和 The information in this document is subject to 个人不得擅自摘抄、复制本书（软件等）的 change without notice. No part of this 一部分或全部，不得以任何形式（包括资料 document may in any form or by any means 和出版物）进行传播。...

  • Page 5: Table Of Contents

    Content Chapter 1 System Outline ......................1 1.1 System Naming Rule ......................1 1.2 System Configuration......................1 1.3 System Operating Principle....................2 1.4 Components Introduction ....................4 1.4.1 Rectifier Module ......................4 1.4.2 Monitoring Module ....................8 1.4.3 Recommendation of Signal Transfer Box and External Sensors ......9 1.5 Monitoring Functions of the Power System..............12 1.5.1 Function Introduction ....................12 1.5.2 Expanding of System Monitoring Performance .............12...
  • Page 6 3.3.1 Setting of Communication Address of Monitoring Module ........34 3.3.2 Setting of System Parameters ................35 3.3.3 Testing of Battery Auto-Management ..............35 3.3.4 On/Off Testing of the Module................36 3.3.5 Under-voltage Alarm and Power Off Testing ............36 3.3.6 Testing of Module on Operation ................

  • Page 7: Chapter 1 System Outline

    Chapter 1 System Outline Chapter 1 System Outline GIE 4820/3A/3.45KW embedded power supply system is suitable for powering supply to the small scale program controlled exchange, access network, transmission equipment, mobile communication, satellite communication ground station, microwave communication and other equipment.

  • Page 8: System Operating Principle

    ℃, testing precision: ±3℃ Battery Co., Ltd temperature Output voltage signal: output 0V at sensor -273.4℃, and the voltage increases 10mV at each increase of 1℃. 1.3 System Operating Principle Fig.1-2 System Operating Principle GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 9 50℃), and recovery point is fixed designed 5℃ lower than the protection point. The system can also collect and report all kinds of environmental parameters via monitoring unit, such as: smoke, gate magnetic, waterlogging, temperature and humidity, etc. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 10: Components Introduction

    Back Board Front Board 1—Failure and protection indicators (red) for the rectifier module 2—Fan failure indicator (yellow) 3—Power supply indicator (green) 4—Handle 5—Input-output plug-in device of the module Fig.1-4 Structure of Rectifier Module GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 11 The indicators on the panel of rectifier module reflect the operation state of the rectifier module, and the main functions can refer to the Table 1-2. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 12 Size: 132.3mm (Height)×65.5mm (Width)×280mm (Depth) Mechanical Parameters Weight: <3.0kg Operation temperature: -10℃～50℃ Storage temperature: -40℃～70℃ Ambient Requirements Relative humidity: 10%～90% (no condensing) Atmosphere pressure: 86 kPa～106 kPa No conductible dust and corrosive gas, no explosive danger. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 13 LEVEL 3 EN61000-4-4 (criterion B) EN61000-4-5 EN61000-4-5 (criterion B) Surge (impact Live wire to zero anti-interference) line: level 3 Line to PE: level 4 Harmonic Current Transmit EN61000-3-2 A Safety Class IP20 IEC 60529 GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 14: Monitoring Module

    COM stop communicating. The communication ports of COM and MS cannot take effect at the same time. When the communication port MS of the monitoring module communicates with the host, the communication port COM is of no effect. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 15: Recommendation Of Signal Transfer Box And External Sensors

    The signal-transfer box is an optional accessory. The electrical characteristics of Signal transfer box W1A431Z1 and W1A431Z2 are the same. Its outline and mechanical size are shown in Fig. 1-7, 1-8. Fig.1-7 W1A431Z1 Signal Transfer Box Fig.1-8 W1A431Z2 Signal Transfer Box GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 16 Humidity testing range:10%～ humidity 90%RH, testing precision: sensor port ±3%RH Output 4～20mA current signal. Distribution JTP1 Pin 2 is +48V power, and frame sensor pin 1 is signal cable. port GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 17 The address of the monitoring module can be set through the toggle switch on the monitoring main board (eight digits, and four low bits are effective) to achieve the centralized management of multi-power systems. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 18: Monitoring Functions Of The Power System

    (4) Receiving control commands from the host such as on/off of rectifier modules. (5) Receiving system configuration parameters set by the host and giving feedback of the system configuration parameters to the host. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 19 3. Detecting Function The monitoring module of the power system is able to perform real time detection of distribution module parameters, rectifier module parameters, environmental parameters, and standby digital parameters. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 20: Background Monitoring Parameter Table Of The Power System

    (8) System control mode (9) Equalized/floating charge state (10) Equalized/floating charge voltage (11) Number of battery groups (12) Capacity of battery group (13) Coefficient of charge current-limit point (14) Timing equalize charge time GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 21 (1) AC input voltage (2) DC bus voltage Remote sense (3) Total output current of power modules parameters of the power (4) Current of battery groups system (5) Ambient temperature and humidity (6) Temperature of batteries GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 22: System Specifications

    10A (MCB) Load 2 20A (MCB) Load 3 20A (MCB) Load 4 50A (MCB) Battery 63A (MCB) Total DC output DC Output current Fig.1-9 Relation between Output Current and Input Voltage of Power System GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 23 1min. Also the lightning arrester box has auto-disengaged and recovery protection function for input over-voltage (>295V～305V) to avoid the system damage due to over-voltage. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 24 Working frequency magnetic field anti-interference Short time: 4 Anti-interference testing for voltage ETSI EN 300 Voltage drop: >95%, System temporary drop down, short 0.5cycle interrupt, and voltage slow change Voltage drop: 30%, 25 cycle GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 25 Chapter 1 System Outline Standard Item Class passed Criterion Note passed Interruption: 95%, 250 cycle GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 26: Chapter 2 Installation And Connection Of The System

    2.2 Power Supply Requirement AC mains is preferred for the main power source for AC power supply, and use single phase three wires. It must assure that protect grounding cable is reliable GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 27: Safety Protection Requirement

    The illustration of installation can refer to Fig.2-1. PSM-B9 HRS1150-9000 HRS1150-9000 HRS1150-9000 1. Power Distribution Frame 2. Monitoring Module 3. Rectifier Module 4. Fasten Screw Hole GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 28: Installation Of System Subrack

    So it should not be energetically to avoid damaging the plug-in devices of the module. Only the professional technicians are allowed to replace the module with power on. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 29: External Electrical Connection Of Power System

    9. Protecting ground terminal 10. Battery branch 48V- 11. Load branch 48V- terminal 12. Battery branch 48V+ terminal terminal 13. Load branch 48V+ terminal Fig.2-2 Connection Terminals and Control Switches for Distribution Cables GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 30 63A to avoid the trip skip a grade. 3) AC circuit terminals and other unnecessary bare parts must be well insulated. 4) The baffle and the bolt on top of the connection terminal should be reverting to original assemble. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 31 “LOAD.(+)” represents connection position of load voltage positive, its corresponding connection terminal symbols are all “+”, and used with the connection terminals of load voltage negative together. The specifications for each connection terminals are shown in Table 2-3. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 32 Connect the “-” end of the load to the corresponding connection terminal of “LOAD(-)”. 2) Connections of the Battery Specifications and model of cables shall be selected according to the battery capacity. Wiring shall meet the engineering design requirements. The connection process is as follows: GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 33 User can select whether to install according to the demanding. The fixing board is installed on the bottom of the power distribution frame, and the result after installation is shown in Fig.2-3. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 34: System Communication Signal Connections

    1. Communication port (COM) Connection may be according to RS232 or RS422 mode. RS422 mode: use pin1—TX+, 2—TX-, 4—RX+, 5—RX-. RS232 mode: use pin 3—RX, 7—TX, 6—GND. 2. Communication port (MS): connection according to RS232 mode. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 35: The Installation And Connection Of The System Accessories

    Table 2-4 the Model for Plug-in Devices and the Recommended Connection Cable for Connection Port of Signal Transfer Box Plug-in Device Recommended Signal Port Silkscreen Model Cable (AWG) Battery temperature sensor port BAT_WE Already built-in in the system. GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 36 The electric connection of HMW40Y sensor with TEM-HU connection terminal in the signal-transfer box is as shown in Fig. 2-5. TEM-HU Humidity signal of+24v Humidity signal Connection Terminals Temperature signal of+24v inside the Sensor Temperature signal Fig. 2-5 Connection of Temperature/Humidity Sensor GIE 4820/3A/3.45KW Power Supply System User Manual...
  • Page 37 Fig.2-7 Connection of Gate Magnetic Switch and System Motherboard 6. Installation and Connection of Select Fittings of Waterlogging Sensor LL131Z The connection of LL131Z sensor with WATER connection terminal in the signal-transfer box is as shown in Fig. 2-8. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 38: Installation Checking

    Check again the polarity and sequence of battery connections. 4. After installation, check to make sure that all switches of circuit breaker on the panel of distribution unit are on the disconnection position (pull downwards) to insure the safety GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 39: Chapter 3 Testing, Operation And Maintenance Of The Power System

    4. Close control circuit breaker of load branch, the power system will power supply to the communication load. If all above results are normal, it means that the power system is working under normal conditions and the next step of testing can be conducted. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 40: System Operation

    Chapter 3 Testing, Operation and Maintenance of the Power System 3.2 System Operation After installation and testing of GIE 4820/3A/3.45KW power system, it is ready for use. It can be put into normal operation through simple power on operations when needed.

  • Page 41: Setting Of System Parameters

    53.5V. Because the testing of battery auto-management requires strict for the system state, it is not necessary to test battery auto-management, and the system has been tested strictly in the factory before delivery. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 42: On/Off Testing Of The Module

    Connect the load to the system, then disconnect its circuit breaker. The background equipment should give alarm on the disconnection of the corresponding load circuit breaker. The alarm will disappear when the breaker is closed. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 43: Alarm Testing On Gate Magnetic, Smoke And Waterlogging

    Fan replacing method: first unscrew the screws on the top right corner of the fan to remove it, and then disconnect power cable. Do not touch the devices within the rectifier module with hand during the cleaning or replacement. GIE 4820/3A/3.45KW Power Supply System User Manual...

  • Page 44: Emergent Process Of The Rectifier Module

    Then it need inserting the module one by one and powers on to test the failure module. The failure module is replaced after it has been confirmed. GIE 4820/3A/3.45KW Power Supply System User Manual...

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