Rollplay 6V Chevy W460 Customer Service Manual

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6V Chevy or GMC Pick Up (W460)

Customer Service Guide

MMXV © Copyright Aria Child Inc.

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Summary of Contents for Rollplay 6V Chevy W460

Page 2: Table Of Contents
Customer Service Guide Contents I) Check Battery …………………………..........3 II) Check Wiring Condition ……………………………..………………………. 6 III) Check Foot Pedal ………………………………………………………..….….. 13 IV) Gearbox Replacement …………………………………………..…………… 15 V) Warning Stickers …………..……………………………………….………… 22 VI) Schematic diagram ……………..…………….…..….………..……………. 28 VII) Exploded View ………………………..…..….……….……..…….…… 29 CAUTION : Disconnect the battery before proceeding.
Page 3: I) Check Battery
Customer Service Guide I) Check Battery Operation: Use a Flat head screwdriver to unlock and remove the seat. Locate the battery harness, unplug the connector then use a volt-meter to check battery condition. Step (1) Turn and unlock this plastic knob Unlock position Step (2)
Page 4 Customer Service Guide I) Check Battery Unplug the battery connector (RED) underneath seat Step (3) Step (4)
Page 5 Customer Service Guide I) Check Battery Step Reading Judgment: 6.0 V ~ 6.6 V – Good condition 5.6 V ~ 5.9 V – Proceed to Recharge 5.5 V – Battery to be recharged. If after the stipulated recharging time, voltage has not increased, the Battery needs replacement Below 5.5 V –...
Page 6: Ii) Check Wiring Condition
Customer Service Guide II) Check Wiring Connection Operation: There are two positions of connections should be checked. A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath. Check the white Gearbox connector underneath the seat...
Page 7 Customer Service Guide II) Check Wiring Connection B. Other Connections : Access the circuitry inside Dashboard assembly to check other wiring connections. Step (1) Use phillips head screwdriver to remove the steering wheel screw Step (2) Slide the steering wheel out from steering column...
Page 8 Customer Service Guide II) Check Wiring Connection Step (3) Unscrew these two screws to loosen the Dashboard Step (4) Unscrew the two screws underneath Dashboard (both sides)
Page 9 Customer Service Guide II) Check Wiring Connection Step (5) Lift the Dashboard and windshield out together, then access the connectors Step (6) There are two connectors for all the electronic functions, check for loose or unstable connections If problem is solved, reverse above steps to re-assemble the vehicle.
Page 10 Customer Service Guide II) Check Wiring Connection Step (7) Unscrew these eight screws and remove the Windshield first Step (8) Unscrew these three remaining screws to remove the bottom of the Dashboard...
Page 11 Customer Service Guide II) Check Wiring Connection Speaker connector (white wiring) Step (9) Orange Step (10) Black Power switch...
Page 12 Customer Service Guide II) Check Wiring Connection Step (11) Blue (top) Yellow (bottom) Pink (middle) Check the wiring connections of Forward/Reverse lever Reverse above procedures to re-assemble the vehicle...
Page 13: Iii) Check Foot Pedal
Customer Service Guide III) Check Foot Pedal Operation: Follow below procedures to check the Foot Pedal connection. Step (1) Turn over the vehicle and loosen the Foot Pedal cover by pressing its right side with a flat head screwdriver Empty (front) Step (2) Pink...
Page 14 Customer Service Guide III) Check Foot Pedal Step Snap back in place Slide in the Foot Pedal into Chassis from right side...
Page 15: Iv) Gearbox Replacement
Customer Service Guide IV) Gearbox Replacement Operation: Follow below steps to take apart the gearbox completely for replacing. Step (1) Unplug the gearbox connector (white color) underneath the seat Step (2) Right rear wheel only Use flat head screwdriver to loosen each latch and remove the rim...
Page 16 Customer Service Guide IV) Gearbox Replacement Step (3) There are five latches as shown Step (4) Use a flat head screwdriver to remove the snap pin from axle...
Page 17 Customer Service Guide IV) Gearbox Replacement Step (5) Slide the rear wheel out from axle Keep all loose pieces on hand Step (6)
Page 18 Customer Service Guide IV) Gearbox Replacement Unscrew the two wire clips as below (located at the right bottom side) Step (7) Step (8) Unplug the black connector near to the headlight...
Page 19 Customer Service Guide IV) Gearbox Replacement Step (9) Slide the gearbox out from axle Replace the whole gearbox sub-assembly with a good one Step (10)
Page 20 Customer Service Guide IV) Gearbox Replacement Step (11) To re-assemble the unit, first put the harness with black connector to the hole at right rear body Keep aligning the harness by Step (12) putting it through the hole as shown...
Page 21 Customer Service Guide IV) Gearbox Replacement Step (13) Put the gearbox connector through the first hole also Step (14) Take care not to lose the washers Slide the new gearbox onto the axle Reverse above other procedures to re-assemble the vehicle...
Page 22: V) Warning Stickers
Customer Service Guide V) Warning Stickers Operation: Check and re-put the damaged warning stickers after repairing. Behind the seat...
Page 23 Customer Service Guide V) Warning Stickers Behind the seat...
Page 24 Customer Service Guide V) Warning Stickers Below the seat...
Page 25 Customer Service Guide V) Warning Stickers Below the seat...
Page 26 Customer Service Guide V) Warning Stickers Below the seat...
Page 27 Customer Service Guide V) Warning Stickers Battery harness...
Page 28: Vi) Schematic Diagram
Customer Service Guide VI) Wirings Schematic...
Page 29: Vii) Exploded View
Customer Service Guide VII) Exploded View...
Page 30 Customer Service Guide Due to the construction and design for both items, this Service Guide is commonly used for : 6V Chevy Silverado and 6V GMC Sierra Denali.

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Gmc pick up w460