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Baileigh TS-1020WS Operator's Manual

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OPERATOR'S
MANUAL

TABLE SAW

MODEL: TS-1020WS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 05/2017
© 2017 Baileigh Industrial, Inc.

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  • Page 1: Table Saw

    REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SUPPORT ....................10 TECHNICAL SPECIFICATIONS ................... 11 INTENDED USE ......................12 Tools: ..........................
  • Page 3 30” RAIL PARTS DIAGRAM ..................46 30” Rail Parts List ...................... 46 SWITCH PARTS DIAGRAM ..................47 Switch Parts List ......................47 INTRODUCTION ......................48 SPECIFICATIONS ......................49 INVENTORY ......................... 49 ASSEMBLY ........................50 OPERATION ......................... 53 SLIDING TABLE PARTS ....................54 Sliding Table Parts List ....................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 9 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button.

  • Page 10: Safety Precautions

    • All Baileigh woodworking machines should be used only for their intended use. • Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 11 6. Blade Height. Adjust the blade to the correct height above the piece part so it does not kickback toward the operator causing injury. 7. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 8.
  • Page 12 24. Know the location of the ON - OFF switch and the “E”- STOP button. 25. Removing Piece Parts. Before removing cut-offs, always turn the saw OFF, and wait for the blade to stop turning, to avoid contact with a moving blade. 26.

  • Page 13: Technical Support

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 14: Technical Specifications

    TECHNICAL SPECIFICATIONS Weight 550Ibs (250kg) Product Dimensions Length/Width/Height 72" x 51" x 40" Foot Print (L x W, Main Base) 20" x 20" Switch Magnetic with Thermal Overload Type TEFC Capacitor Start Induction Electrical / Motor Horsepower /Voltage /Phase/ Amps 3hp-230V-1 Ph-12A Speed /Cycle 3450 RPM/60hz Power Transfer...

  • Page 15: Intended Use

    Maximum Crosscutting Length 38" Weight 70lbs Table Size 20" x 27" 3⁄4" x 3⁄8" Table T-Slot Size 12-1⁄2" x 2-3⁄4" Fence Board Size (x 2) Number of Table Inserts Router Table Table Opening Size 4" Table Insert Inside Openings 1", 2-3⁄8" Dust Port Size 2-1⁄2"...

  • Page 16: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 17: Transporting And Lifting

    TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •...
  • Page 18 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • It is important to maintain free area around the machine, which is required for the working place. If any long material is machined, it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output.

  • Page 19: Overall Dimensions

    OVERALL DIMENSIONS...

  • Page 20: Geting To Know Your Machine

    GETING TO KNOW YOUR MACHINE Sliding table Main table Fence lock Handle Blade Guard Blade Tilt Hand wheel Fence Blade Height Hand wheel Router table Table Tilt Scale Router table fence On/Off Switch Front Rail Motor Cover Front Rail Tube Extension Table Scale Sliding Table Fence...

  • Page 21: Assembly And Set Up

    ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Remove the shipping brace. 2. Pull the switch out of the saw cabinet and remove the shipping brace.
  • Page 22 5. Install and hand tighten the front rail tube and rear rail onto the main saw table and extension table (optional) if equipped. 6. Position the top edge of rear rail flush with the lowest edge of both T-bolts, so the miter gauge will slide smoothly when installed later.
  • Page 23 Note: It is permissible for the back of the fence to pivot outward not more than 1/64" (0.4mm) from being parallel to the blade. This creates a slightly larger opening between the fence and the blade, at the rear of the blade, to reduce the risk of workpiece binding or burning as it is fed through the cut.
  • Page 24 WARNING: Blades are dangerously sharp. Use extreme caution when working with or around the blade. Wear proper safety protection such as heavy gloves. 12. Install the blade: A Remove blade guard assembly & table insert. B Raise the arbor all the way up and set the blade angle at 0º.
  • Page 25 14. Slide the blade guard spreader all the way down into the block, and then rotate the knurled knob so it disengages the bracket and the locking pin engages the hole in the center of the spreader. 15. Give the spreader an upward tug to verify that it is locked the blade guard.
  • Page 26 Dust collection It is recommended that you use a dust collector (not included) when using this machine. The minimum air flow requirements for this machine are listed below. The machine comes with a 4” dust port located on the side of the machine. The dust extraction equipment is to be switched on before commencing machining.

  • Page 27: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.

  • Page 28: Power Cord Connection

    • Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

  • Page 29: Electrical Diagram

    ELECTRICAL DIAGRAM...

  • Page 30: Adjustment

    ADJUSTMENT WARNING: Make sure the electrical disconnect is OFF before working on the machine. Always follow proper safety precautions when working on or around any machinery. Before operation, the machine should be carefully adjusted for best performance. Blade Raising and Tilting 1.

  • Page 31: Aligning Blade Guard Splitter Or Riving Knife With Blade

    5. The lock lever pressure can be adjusted by loosening the front lock nuts (B) and adjusting the set screws (C) the same amount. Make sure the fence remains parallel with the table T-slot. Retighten lock nuts. 6. To set the fence perpendicular to the table, place a square on the table and against the side of the fence, loosen the top lock nuts (D) and adjust the setscrews (E) until the fence is...

  • Page 32: Adjusting 45 And 90 Degree Positive Stops

    Adjusting 45 and 90 Degree Positive Stops The blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees. To check and adjust these positive stops: 1. Disconnect and lockout power to the saw. 2.

  • Page 33: Aligning Table T-Slot Parallel With Blade

    Aligning Table T-slot Parallel with Blade WARNING: Blades are dangerously sharp. Use extreme caution when working with or around the blade. Wear proper safety protection such as heavy gloves. 1. Disconnect and lockout power to the saw. 2. The table T-slot must be aligned parallel with the blade.

  • Page 34: Operation

    OPERATION Safety Precautions Before Operations The operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut workpiece. Always pay attention to safety precautions to avoid personal injury.

  • Page 35: Operation

    Operation Plain sawing includes ripping and crosscutting, plus a few other standard operations of a fundamental nature. • As with all power tools there is a certain amount of hazard involved with the operation and use of the saw. • Using the saw with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury.

  • Page 36: Ripping

    Ripping Ripping is the operation of making a lengthwise cut through a board. • The rip fence is used to position and guide the workstock. • One edge of the workstock rides against the rip fence while the flat side of the board rest on the table.

  • Page 37: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis following proper safety precautions. This table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw.

  • Page 38: Cleaning

    Cleaning Cleaning the Model is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant. Occasionally it will become necessary to clean the internal parts with more than a vacuum.

  • Page 39: Troubleshooting

    TROUBLESHOOTING WARNING: Disconnect machine from the power source before attempting any troubleshooting PROBLEM SOLUTION SAW WILL NOT START 1. Saw not plugged in. 1. Plug in saw. 2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker. 3.
  • Page 40 PROBLEM SOLUTION BLADE DOES NOT COME UP TO SPEED 1. Extension cord too light or too long. 1. Replace with adequate size extension cord. 2. Low house current. 2. Contact your electric company. 3. Motor not wired for correct voltage. 3.

  • Page 41: Table Saw Body Breakdown

    TABLE SAW BODY BREAKDOWN...

  • Page 42: Table Saw Body Parts List

    Table Saw Body Parts List Item Description Qty. Item Description Qty. Cabinet Table Insert Cap Screw M10x25 Set Screw M5x12 Lock Washer 10 Pan HD Screw M5*12 Flat Washer 10 Pan HD Screw M5*20 Scale Lock Nut 5 Rivet Nut M6x13.5 Dado Insert Bottom Plate Pan HD Screw M5*20...

  • Page 43: Elevation Parts Diagam

    ELEVATION PARTS DIAGAM...

  • Page 44: Elevation Parts List

    Elevation Parts List Item Description Qty. Item Description Qty. Lock Knob Key 6x35 Wheel Geared Bearing Housing Set Screw M5x12 Hex Bolt M10x45 Point 1 Lock Washer 10 Set Screw M5x6 Flat Washer 10 Point 2 Arbor Nut Pan HD Screw Arbor Flange Lock Washer 6 Set Screw M5x12...
  • Page 45 Item Description Qty. Item Description Qty. Left Bracket 2005 Set Screw M6x12 Right Bracket 2006 Lock Washer 6 Square Head Bolt 2007 Set Collar Flat Washer 8 2008 Spring Lock Plate Nut 8 2009 Pan HD Screw M6x30 Adjust Screw 2101 V Belt Set Screw M8x8...

  • Page 46: Blade Guard Parts Diagram

    BLADE GUARD PARTS DIAGRAM Blade Guard Parts List Item Description Qty. Item Description Qty. Roll Pin 4×20 Hex Bolt M4-.7×8 Torsion Spring Guard Support Lock Nut M6-1 Phlp Hd Scr M6-1×30 Supporting Arm Spacer Phlp Hd Scr M6-1×25 Spacer Flat Washer 6mm Phlp Hd Scr M5-.8×20 Top Guard Flat Washer 5mm...

  • Page 47: Miter Gauge Parts Diagram

    MITER GAUGE PARTS DIAGRAM Miter Gauge Parts List Item Description Qty. Item Description Qty. Miter Bar Miter Knob Miter Ring Fender Washer 10mm Flat Head Screw M5-8*8 Meter Gauge Fence Miter Body Pivot Pin Square Nut Miter Gauge Body Flat Washer 6 Miter Stop Pin Knob Lock Washer 6 Miter Stop Pin Block...

  • Page 48: Rip Fence Parts Diagram

    RIP FENCE PARTS DIAGRAM Fence Parts List Item Description Qty. Item Description Qty. Cover Set Screw Fence Face Hex Bolt M6-1x40 Cap Screw M6-1x16 Lock Nut M6-1 Glide Pad Hex Bolt M10-1.5x45 Fence Scale Window Lock Nut M10-1.25 Cam Foot Set Screw M12-1.75x15 Magnet Pan HD Screw M5-0.8x10...

  • Page 49: 30" Rail Parts Diagram

    30” RAIL PARTS DIAGRAM 30” Rail Parts List Item Description Qty. Item Description Qty. Tube Cover Hex Bolt 5/16-18x1-1/2 Tube Lock Washer 8 Scale Flat Washer 8 Front Rail Rear Rail Cap Screw M6*16 Hex Bolt M8x40 Lock Washer 6 Nut 8 Flat Washer 6...

  • Page 50: Switch Parts Diagram

    SWITCH PARTS DIAGRAM Switch Parts List Item Description Qty. Item Description Qty. Switch Lock Washer 6 Cable 14AWG*3C 1.5m Flat Washer 6 Cable 14AWG*3C Pan HD Screw M6x12 Switch Bracket Pan HD Screw M5x16 Strain Relief Lock Washer 5 Hex Bolt M6x12 Flat Washer 5...

  • Page 51: Introduction

    OPERATOR’S MANUAL SLIDING TABLE SAW ATTACHMENT INTRODUCTION The sliding table attachment easily installs on most table saws to greatly increase crosscutting capabilities. This addition to your table saw features a telescopic crosscutting fence with an adjustable flip stop for repeat cuts, and an industrial-grade sliding table with a linear guide mechanism for extremely accurate cuts.

  • Page 52: Specifications

    SPECIFICATIONS 9" x 47" Sliding Table Size (229 x 1194mm) 9" x 13-1/4” Extension Table Size (229 x 337mm) Maximum Table Travel 55" (1397mm) Maximum Crosscutting 38" (965mm) Length Weight 70 lbs (154kg) INVENTORY Note: If you cannot find an item on this list, check the mounting locations or examine the packaging materials carefully.

  • Page 53: Assembly

    ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. For safe and effective use, the sliding table should be attached to the left side of the saw table and in a way that the sliding table top is even with the table saw top the full length.
  • Page 54 7. With the help of at least one other person to support the weight, turn the sliding table assembly over, and then position it against the side of the saw table. 8. Pull out the locking pin that is underneath the sliding table, and then slide the top part to one side to expose two of the mounting holes.
  • Page 55 14. Remove the t-bolt from the knurled pivot handle and set it aside for use in the next steps. 15. Insert the t-bolt underneath the miter gauge on the fence assembly into the sliding table t-slot near the saw blade. 16.

  • Page 56: Operation

    OPERATION WARNING: Never operate the saw with any gaurds or covers removed missing or damaged. It could cause severe injury or death. CAUTION: Always wear proper eye protection with side shields or a face shield, safety footwear, dust mask, and possibly heavy gloves to protect from, chips, dust, burrs, and slivers.

  • Page 57: Sliding Table Parts

    SLIDING TABLE PARTS...

  • Page 58: Sliding Table Parts List

    Sliding Table Parts List Item Description Qty. Item Description Qty. Button Hd Scr M6-1*12 Support Leg Lock Washer 6mm Hex Nut M8-1.25 Flat Washer 6mm Foot Pad Sliding Table Side Cover Lock Lever Flat Washer 8mm Sliding Table Assembly Stop Plate Cap Screw M8-1.25*25 Stop Pin Assembly Lock Washer 8mm...

  • Page 59: Sliding Table Fence Parts

    SLIDING TABLE FENCE PARTS...

  • Page 60: Sliding Table Fence Parts List

    Sliding Table Fence Parts List Item Description Qty. Item Description Qty. Knurled Handle M8-1.25 Cap Screw M6-1 x 16 Long Crosscut Fence Set Screw M6-1 x 8 Knob Bolt M6-1 x 35 Flip Stop Bracket Handle Screw M6-1 x 8 Flip Stop Pivot Pin Square Nut M5-.8 Flip Stop...

  • Page 61: Introduction

    OPERATOR’S MANUAL ROUTER TABLE ATTACHMENT INTRODUCTION The router table attachment mounts to most table saws that have 27" deep tables. This addition to your table saw features a universal router mount, a 27" wide precision-ground cast iron table, an extruded aluminum fence, and a starting pin for contour shaping. Included with the router table are double-cross 3/4"...

  • Page 62: Specifications

    SPECIFICATIONS Table Size 20" x 27" (505 x 685mm) 3⁄4" x 3⁄8" Table T-Slot Size 12-1⁄2" x 2-3⁄4" Fence Board Size (x 2) Number of Table Inserts Table Opening Size 4" Table Insert Inside Openings 1", 2-3⁄8" Dust Port Size 2-1⁄2"...

  • Page 63: Inventory

    INVENTORY Note: If you cannot find an item on this list, check the mounting locations or examine the packaging materials carefully. Some components are pre-install for shipping purposes. Description Router Table Support Leg Fence & Dust Hood Knurled Fence Handles T-Slot Bars Router Guard Bracket Fence Board Shim 1.5mm...

  • Page 64: Assembly

    ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Disconnect and lockout power to the saw! 2. Decide which of the following mounting options best suits your needs: 3.
  • Page 65 7. If you have long fence rails that will extend beyond the t-slots of the router table, you will have to modify the top of the rails. This entails making a cut-out that matches or exceeds the dimensions of the router table t- slot.
  • Page 66 11. Place the fence assembly over the studs of the t-slot bars, then secure the fence in place by threading the knurled handles onto the studs. Note: The two fence board shims provided with your router table can be placed between the outfeed fence board (left) and the fence to offset the outfeed fence board for full edge routing.

  • Page 67: Attaching Router To Router Table

    13. Slide the attached square nut on the guard bracket into the top fence t-slot, center it with the dust hood and dust port, then tighten the flat head cap screw to secure it in place. 14. Attach the plastic router guard to the guard bracket with the (2) star knob bolts.

  • Page 68: Using The Fence

    3. Slide the router base onto the three hold-down clamps, position them so that they secure the router bit in the center of the table opening, and then tighten the hold-down knobs and adjustment bolts to secure the router in place (Fig 13). 4.

  • Page 69: Router Table Parts

    ROUTER TABLE PARTS Router Table Parts List Item Description Qty. Item Description Qty. Router Table Lock Washer 8mm Router Table Insert 1” ID Flat Washer 8mm Router Table Insert 2-3/8” ID Router Hold-Down Set Screw M8-1.25 x 40 Hold Down Knob M6-1 Support Leg Hex Nut M6-1 Hex Nut M8-1.25...

  • Page 70: Router Table Fence Parts

    ROUTER TABLE FENCE PARTS...

  • Page 71: Router Table Fence Parts List

    Router Table Fence Parts List Item Description Qty. Item Description Qty. Dust Port 2-1/2” & 3” Button Hd Cap Scr M5-.8 x 8 8 Dust Hood Hex Nut M8-1.25 Dust Hood Side Cover Button Hd Cap Scr M5-.8 x12 4 Knurled Handle M8 Lock Washer 6mm Router Guard Bracket...
  • Page 72 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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