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OPERATOR'S
MANUAL
TABLE SAW
MODEL: TS-1044H
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurence.
Rev. 11/2012
© 2012 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh TS-1044H
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Page 1: Table Saw
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence. -
Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 SPECIFICATIONS ......................10 INTENDED USE ......................11 Tools: ......................... 11 TECHNICAL SUPPORT ....................11 UNPACKING ......................... 12 Cleaning ........................ - Page 3 BLADE SELECTION ..................... 37 DADO BLADES ......................38 Ripping ........................39 Miter Ripping ......................41 Ripping Small Work Pieces ..................41 Crosscutting....................... 41 MAINTENANCE ......................50 Cleaning ........................51 Lubrication ......................... 51 Changing Belt ......................52 TROUBLESHOOTING ....................53 TABLE SAW PARTS DIAGRAMS................. 55 Table Saw Parts List ....................
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage.
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Page 9: Safety Precautions
PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises. HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. - Page 10 SAFETY PRECAUTIONS (cont.) 4. Kickback. Kickback happens when the piece part is thrown back toward the operator at a high rate of speed. Before operating this saw, understand how kickback occurs, and how to prevent it. 5. Reaching Over Saw Blade. NEVER reach behind or over the blade with either hand while the saw is operating.
- Page 11 SAFETY PRECAUTIONS (cont.) 20. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 21. Check for damaged parts. Before using any tool or machine, carefully check any part that appears damaged.
- Page 12 SAFETY PRECAUTIONS (cont.) 36. Never leave machine running unattended. TURN POWER OFF. Don’t leave machine until it comes to a complete stop. 37. Make sure machine is disconnected from power supply while motor is being mounted, connected or reconnected. 38. Saw Appropriate Material. Only use this saw for natural wood stock and wood stock products such as particle board, plastics, laminates, and medium-density fibre board (MDF).
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Page 13: Specifications
SPECIFICATIONS Item TS-1044H Weight 347Ibs Product Dimensions L x W x H 66.4" x 40" x 41" Foot Print (L x W) 19.1" x 19.5" Magnetic with Thermal Overload Electrical Switch Protection Type TEFC Capacitor Start Induction Horsepower, Voltage, Cycle, 1.75HP, 110V/220V, 60Hz, 1PH,... -
Page 14: Intended Use
INTENDED USE Table saw and the workpiece guide equipment supplied with it are intended to be used exclusively for the following purposes: Laminated and unlaminated board materials (e.g. chipboard, coreboard, MDF board, ...) Solid wood Gypsum plasterboard, Cardboard, Veneer with a suitable clamping device. ... -
Page 15: Unpacking
UNPACKING Remove saw from the shipping cartons. Check for damage and ensure all parts are intact. Any damage should be reported immediately to your distributor and shipping agent. Before assembling, read the manual thoroughly, familiarizing yourself with correct assembly and maintenance procedures and proper safety precautions. -
Page 16: Geting To Know Your Machine
GETING TO KNOW YOUR MACHINE Thank you for choosing this table saw. This unit is carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble free operation a reasonable amount of care and attention is required. - Page 17 The moveable caster on this saw with (2) casters (2) leveling screws front caster and front pedal that will easier to move this saw and to place this saw as you want. Before performing machine leveling adjustment, shift the foot pedal upward to allow the leveling screws to rest on the floor.
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Page 18: Transporting And Lifting
Low voltage. Although the motor is designed for operation on the voltage and frequency specified on the motor, normal loads will be handled safely on voltage no more than ten percent above or below that figure. Heavy loads, however, require that voltage at motor terminals equal the voltage specified on the motor. -
Page 19: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: Overall weight of the machine. Weight of material being processed. Sizes of material to be processed through the machine. Space needed for auxiliary stands, work tables, or other machinery. ... - Page 20 WARNING: Before operating; make sure it is positioned firmly on a solid work surface. If it tips over on you, it could cause severe injury or death.
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Page 21: Assembly
ASSEMBLY WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. INSTALL TABLE EXTENSION WINGS 1. Attach the table extension wings to the main table using 8 x 12mm hex head bolts (4 per wing), and 8 lock washers. -
Page 22: Front Rail Installation
FRONT RAIL INSTALLATION The 36” front rail consists of 2 pieces of tubes and joining pins. 1. Loosely thread the six square head bolts to the front of the table. 2. Do not tighten down the nuts; leave the square heads of the bolt protruding from the table 3. -
Page 23: Rear Rail Installed
5. From the right side of the saw, slide the upper slot of the right front rail onto the square head bolts. 6. Fit the 2 rails together. 7. Tighten down the nuts to firmly secure the front rails to the table. -
Page 24: Install Blade Guard
INSTALL BLADE GUARD CAUTION: After changing a saw blade, always check that the Riving knife or Blade Guard is correctly set! The blade guard assembly that consists of the clear shield, the spreader and the anti-kickback pawls on each side. Each has important safety functions during the operation of the saw. 1. -
Page 25: Anti-Kick Back Pawl
ANTI-KICK BACK PAWL The anti-kickback pawls allow the workpiece to travel in only one direction. If the workpiece moves backwards, the pawls will dig into the workpiece to slow or stop it. The pawls must return to their bottom-most position after pivoting. -
Page 26: Riving Knife
RIVING KNIFE Use the riving knife for all non-through cuts made with a standard table saw blade or dado blade. Use the riving knife for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts. -
Page 27: Table Insert
TABLE INSERT To install the zero clearance insert: 1. Disconnect and lockout power to the saw! 2. Lower the blade to the lowest position below the table surface. 3. Verify that the blade is properly installed and secure. 4. Install the table insert. 5. -
Page 28: Saw Blade
SAW BLADE WARNING: Blades are dangerously sharp. Use extreme caution when working with or around the blade. Wear proper safety protection such as heavy gloves. WARNING: Turn the power switch “OFF” and unplug the power cord from its power source when changing the saw blade. When replacing blades, check the thickness stamped onto the riving knife. -
Page 29: Fence Assembly
FENCE ASSEMBLY Align the Fence Parallel to the Blade WARNING: The rip fence must be parallel to the blade during operation. Failure to set the rip fence parallel to the blade can result in kickback and possible serious injury. 1. Disconnect and lockout power to the saw! 2. -
Page 30: Level The Fence
LEVEL THE FENCE The fence should be parallel to the table and sit approximately 2mm above the table’s surface (so the fence will not scratch the table and a thin work piece will not get stuck or jammed under the fence). 1. -
Page 31: Dust Collector
DUST COLLECTOR It is recommended that you use a dust collector (not included) when using this saw. The saw comes with a 4” dust port located on the lower left side of the machine. The minimum air flow requirement for this machine are listed below. Air current speed is 20m/s for vacuum suction dust emission index. -
Page 32: Push Stick
PUSH STICK The proper use of a push stick will reduce the risk of injury by keeping your hands away from the blade while cutting. Whenever your hands will get within 12" of the blade a push stick should be used. To maintain control when cutting large workpieces, start the cut by feeding with your hands then use push sticks to finish the cut, so your hands are not... -
Page 33: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 34: Extension Cord Safety
Repair or replace damaged or worn cord immediately. Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below: LENGTH AMP RATING 25ft 50ft 100ft 7-10 11-12 13-16 17-20 21-30 WIRE GAUGE An undersized cord decreases line voltage, causing loss of power and overheating. -
Page 35: Adjustment
ADJUSTMENT WARNING: Make sure the electrical disconnect is OFF before working on the machine. Always follow proper safety precautions when working on or around any machinery. Before operation, the machine should be carefully adjusted for best performance. ADJUSTING THE 45° & 90° BEVEL STOPS 1. -
Page 36: Adjusting The Bevel Angle Pointer
ADJUSTING THE BEVEL ANGLE POINTER The bevel pointer should read “0” when the blade is at 90° to the table. If not, with the blade set 90° vertical to the table, proceed as follows: 1. Disconnect and lockout power to the saw! 2. -
Page 37: Blade Height Adjustment
BLADE HEIGHT ADJUSTMENT CAUTION: To limit your exposure to the blade and maximise the effectiveness of the anti-kickback pawls (when using the riving style splitter & blade guard), never take more blade height than is required to complete the cut. When setting the blade height for through-cuts (cuts all the way through the thickness of a board) set the height of the blade to roughly 1/4"... -
Page 38: Operation
OPERATION Safety Precautions Before Operations The operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut workpiece. Always pay attention to safety precautions to avoid personal injury. -
Page 39: Non-Through & Through Cuts
Non-Through & Through Cuts Non-Through Cuts A non-through cut is a sawing operation where the blade does not extend above the top face of the wood stock. Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard must be removed. -
Page 40: Blade Requirements
Minor Warping: Slightly cupped workpieces can be safely supported with cupped side facing the table or fence; however, work-pieces supported on the bowed side will rock during the cut, which could cause kickback. BLADE REQUIREMENTS To ensure that the spreader or riving knife works safely, the following requirements MUST be met when installing new blades. -
Page 41: Dado Blades
Combination Blade Features Designed to cut both with and across grain 40-50 teeth Alternate top bevel and flat, or alternate top bevel and raker tooth profile Teeth are arranged in groups Gullets are small and shallow (similar to a cross-cut blade), then large and deep (similar to a ripping blade Laminate Blade Features... -
Page 42: Ripping
Ripping Ripping is the operation of making a lengthwise cut through a board. The rip fence is used to position and guide the workstock. One edge of the workstock rides against the rip fence while the flat side of the board rest on the table. Since the workstock is pushed along the fence, it must have a straight edge and make solid contact with the table. - Page 43 WARNING: Serious injury can be caused by kickback. Kickback is a high-speed ejection of stock from the table saw toward an operator. The operator or bystanders may be struck by flying stock, or the operator's hands can be pulled into the blade during the kickback.
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Page 44: Miter Ripping
Miter Ripping Miter ripping is performed the same as ripping but with the saw blade set to an angle not perpendicular with the table surface. To tilt the blade to the left, anywhere between 0° and 45°. This is used most often when cutting bevels, compound miters or chamfers. After changing the bevel angle verify the alignment of the guard and splitter;... - Page 45 • One of the rules in running a saw is that you never hang onto or touch a free piece of workstock. Hold the supported piece, not the free piece that is cut off. The feed in crosscutting continues until the workstock is cut in two, The workstock is then slid sideways slightly away from the blade and then the miter gauge and workstock are pulled back to the starting point.
- Page 46 WARNING: Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warning could result in serious personal injury. Miter Cross Cutting This operation is the same as cross cutting, except the miter gauge is set to an angle other than 0.
- Page 47 Dado Cutting WARNING: Blades are dangerously sharp. Use extreme caution when working with or around the blade. Wear proper safety protection such as heavy gloves. Dadoing is cutting a rabbet or a wide groove into the workpiece that does not cut all the way through the material.
- Page 48 WARNING: NEVER use the dado head in a bevel position unless you make your own dado insert! ALWAYS install blade guard after operation is complete! DO NOT make through cuts with a dado blade. Dado blades are only intended for non- through cuts.
- Page 49 5. Reconnect the saw to the power source. 6. Turn the saw ON. The blade should run smoothly, with no vibrations. 7. When the blade has reached full speed, perform a test cut with a scrap piece of wood. 8. If the cut is satisfactory, repeat the cut with the actual workpiece. Cutting Dadoes with a Standard Blade A ripping blade is typically the best blade to use when cutting dadoes with a standard blade because it removes sawdust very efficiently.
- Page 50 Rabbet Cutting A rabbet is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade. Rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence. Make the sacrificial fence the same length as the fence and 3/4"...
- Page 51 Cutting Rabbets with a Standard Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. Also, a sacrificial fence is not required when cutting rabbets with a stan- dard blade. To cut rabbets with the standard blade: 1.
- Page 52 CUTTING TOOLS (OPTIONAL) Cutting tools such as pushsticks (one included with the saw), push blocks, featherboard, crosscut sleds, etc.. are extremely useful in provideing additional safety as well as added accuracy to your cut. While these types of tools may be purchased, they are often the first projects to be completed when setting up shop.
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Page 53: Maintenance
MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis following proper safety precautions. This table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done in order to assure continued operation of your saw. -
Page 54: Cleaning
Cleaning Cleaning the saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant. Occasionally it will become necessary to clean the internal parts with more than a vacuum. -
Page 55: Changing Belt
Changing Belt 1. Disconnect and lockout power to the saw! 2. Lower the blade completely, and then open the side access cover. 3. Loosen the hex nuts (C) that secure the motor and raise the motor fully to remove tension on the V-belt. -
Page 56: Troubleshooting
TROUBLESHOOTING WARNING: Disconnect machine from the power source before attempting any troubleshooting PROBLEM SOLUTION SAW WILL NOT START 1. Saw not plugged in. 1. Plug in saw. 2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker. 3. - Page 57 BLADE DOES NOT COME UP TO SPEED 1. Extension cord too light or too long. 1. Replace with adequate size extension cord. 2. Low house current. 2. Contact your electric company. 3. Motor not wired for correct voltage. 3. Refer to motor and /or nameplate. MACHINE VIBRATES EXCESSIVELY 1.
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Page 58: Table Saw Parts Diagrams
TABLE SAW PARTS DIAGRAMS... -
Page 62: Table Saw Parts List
Table Saw Parts List Item Descriptions Specification Qty. Rip Fence Assembly 36" End Cap Adaptor Hex Screw M6 x 1.0p x 45 Bracket Frictional Plate Square Bolt M8 x 1.25p x 20 Pointer Round Head Tapping Screw M3 x 1.06p x 6 Pan Head Screw M6 x 1.0p x 6 1.10 Fence Body... - Page 63 Bolt Rod Bracket-Left 2.10 Rod Bracket-Right 2.11 Pan Head Screw M4 x 0.7p x 10 2.12 Pin 2.13 Right Cover 2.14 Protective Shield-Right 2.15 Anit-Loose Nut M5 x 0.8p (8b x 6h) 2.16 Anit-Kick Finger-Left 2.17 Spring 2.18 Block 2.19 Pin 2.20 Spreader Shaft 2.21 Spring 2.22 Retaining Ring...
- Page 64 3.12 Ring 3.13 Flat Head Screw M6 x 1.0p x 8 3.14 Miter Scale Extension Table Table Insert Assembly Bolt Set Screw M5 x 0.8p x 12 Set Screw M8 x 1.25p x 20 Table Hex Nut M8 x 1.25p (13b x 6.5h) Trunnion Support Flat Washer 8.5 x 16 x 2.0t...
- Page 65 Ball Bearing 6202 5 x 5 x 18 Arbor Hex Screw M6 x 1.0p x 20 Fixed Plate Flat Washer 6.7 x 16 x 2.0t Anit-Loose Nut M6 x 1.0p (10b x 7h) Socket Hex Screw M6 x 1.0p x 12 Clamper Support Pulley Retaining Ring...
- Page 66 50.14 Length Scale-Right 0"~36" Sawblade 10'' x 40t Sawblade Clamp TW5/8"-12 (In) Dust Guard Pan Head Screw M5 x 0.8p x 30 Fix Shaft Bolt Handle Spring Retaining Ring ETW-8 Retaining Ring RTW-24 Guide Shaft Fixing Knob Handwheel Assembly Spacer Cap Screw M5 x 0.8p x 12 Fence Blocl...
- Page 67 Hex Screw W/Washer M8 x 1.25p x 12 (13b x 6.5h) Fixed Plate Round Head Screw M4.5 x 1.81p x 9 Stand Strain Relief SB8R-1 Side Cover Push Sticks Hex Screw M8 x 1.25p x 60 Wheel Anit-Loose Nut M8 x 1.25p (13b x 9h) Knob 5/16"-18nc x 3/4"...
- Page 68 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGHINDUSTRIAL BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...