VIPA System 300S Manual
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VIPA System 300S Manual

Speed7 - cp 342-2ia71
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VIPA System 300S
SPEED7 - CP | 342-2IA71 | Manual
HB140E_CP | RE_342-2IA71 | Rev. 09/46
November 2009

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  • Page 1 VIPA System 300S SPEED7 - CP | 342-2IA71 | Manual HB140E_CP | RE_342-2IA71 | Rev. 09/46 November 2009...
  • Page 2 Copyright © VIPA GmbH. All Rights Reserved. This document contains proprietary information of VIPA and is not to be disclosed or used except in accordance with applicable agreements. This material is protected by the copyright laws. It may not be reproduced, distributed, or altered in any fashion by any entity (either internal or external to VIPA), except in accordance with applicable agreements, contracts or licensing, without the express written consent of VIPA and the business management owner of the material.

  • Page 3: Table Of Contents

    Manual VIPA System 300S SPEED7 Contents Contents About this manual ..................1 Safety information ..................2 Chapter 1 Basics ................1-1 Safety Information for Users..............1-2 General description of the System 300..........1-3 System 300S..................1-4 Basics Interbus..................1-7 Chapter 2 Assembly and installation guidelines......

  • Page 4: Hb140E - Cp - Re_342-2Ia71 - Rev

    Manual VIPA System 300S SPEED7 Contents HB140E - CP - RE_342-2IA71 - Rev. 09/46...

  • Page 5: About This Manual

    Deployment Content of this chapter is the functionality of the CP 342S-2IBS for SPEED- Bus from VIPA. The module may only be used at a SPEED-Bus slot on the left side of the CPU. HB140E - CP - RE_342-2IA71 - Rev. 09/46...
  • Page 6 Manual VIPA System 300S SPEED7 About this manual The manual describes the CP 341S-2IBS from VIPA. It contains a Objective and description of the construction, project implementation and usage. contents This manual is part of the documentation package with order number...

  • Page 7: Safety Information

    Safety information Safety information The CP is constructed and produced for: Applications conforming with • for the deployment with VIPA SPEED-Bus specifications • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data •...
  • Page 8 Manual VIPA System 300S SPEED7 Safety information HB140E - CP - RE_342-2IA71 - Rev. 09/46...
  • Page 9 Chapter 1 Basics This Basics contain hints for the usage and information about the project Overview engineering of a SPEED7 system from VIPA. General information about the System 300S like dimensions and environment conditions will also be found. Content Topic Page Chapter 1 Basics ................

  • Page 10: Chapter 1 Basics

    Manual VIPA System 300S SPEED7 Chapter 1 Basics Safety Information for Users VIPA modules make use of highly integrated components in MOS- Handling of Technology. These components are extremely sensitive to over-voltages electrostatic that can occur during electrostatic discharges. sensitive modules The following symbol is attached to modules that can be destroyed by electrostatic discharges.

  • Page 11: General Description Of The System 300

    VIPA and Siemens can be mixed. • System 300S The System 300S extends the central area with high-speed CPUs that have the integrated SPEED7 chip. Additionally some CPU's have got a parallel SPEED-Bus that allows the modular connection of fast peripheral modules like IOs or bus master.

  • Page 12: System 300S

    CPU, the SPEED bus peripheral modules are connected via a SPEED-Bus bus connector at the left side of the CPU. SPEED-Bus (parallel) Standard bus (serial) The System 300S series consists of a number of CPUs. These are CPU 31xS  programmed in STEP 7 from Siemens.
  • Page 13 Starting with CPU firmware 3.0.0 there is the possibility to extend the total memory to its maximum by means of a MCC memory extension card. The CPUs of the System 300S series with SPEED-Bus have an integrated Integrated Profibus DP master. Via the DP master with a data range of 1kByte for in- Profibus and output you may address up to 124 DP slaves.
  • Page 14 • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 40x125x120 2tier width: (HxWxD) in mm: 80x125x120 Modules and CPUs of the System 300 from VIPA and Siemens may be Compatibility used at the "Standard" bus as a mixed configuration.

  • Page 15: Basics Interbus

    Manual VIPA System 300S SPEED7 Chapter 1 Basics Basics Interbus Interbus is a pure master/slave system that has very few protocol General overheads. For this reason it is well suited for applications on the sensor/actuator level. Interbus was developed by PHOENIX CONTACT, Digital Equipment and the Technical University of Lemgo during the 80s.
  • Page 16 Manual VIPA System 300S SPEED7 Chapter 1 Basics Interbus has two modes of operation: Modes of • ID cycle operation An ID cycle is issued when the Interbus system is being initialized and also upon request. During the ID cycle the bus master reads the ID register of every module connected to the bus to generate the process image.
  • Page 17 Manual VIPA System 300S SPEED7 Chapter 1 Basics ... continue This means that the data is shifted through the shift register. The data cycle information from the process is returned as input data to the input buffer of the master at the same time as the output data is being sent.
  • Page 18 Manual VIPA System 300S SPEED7 Chapter 1 Basics 1-10 HB140E - CP - RE_342-2IA71 - Rev. 09/46...

  • Page 19: Chapter 2 Assembly And Installation Guidelines

    Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Chapter 2 Assembly and installation guidelines In this chapter you will find the information, required for the installation and Overview the cabling of a process control with the components of the System 300.

  • Page 20: Overview

    CPU, the SPEED-Bus peripheral modules are connected via a SPEED- Bus bus connector at the left side of the CPU. VIPA delivers profile rails with integrated SPEED-Bus for 2, 6 or 10 SPEED-Bus peripheral modules with different lengths. SPEED-Bus (parallel)

  • Page 21: Installation Dimensions

    Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Installation dimensions 1tier width (WxHxD) in mm: 40 x 125 x 120 Dimensions Basic enclosure Dimensions Installation 125mm dimensions 120mm 175mm HB140E - CP - RE_342-2IA71 - Rev. 09/46...

  • Page 22: Installation Standard-Bus

    Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Installation Standard-Bus If you do not deploy SPEED-Bus modules, the assembly at the standard Approach bus happens at the right side of the CPU with the following approach: • Bolt the profile rail with the background (screw size: M6), so that you still have minimum 65mm space above and 40mm below the profile rail.

  • Page 23: Assembly Speed-Bus

    Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Assembly SPEED-Bus For the deployment of SPEED-Bus modules, a pre-manufactured SPEED- Pre-manufactured Bus rail is required. This is available mounted on a profile rail with 2, 6 or SPEED-Bus 10 extension plug-in locations.
  • Page 24 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Installation SPEED-Bus- Module • Dismantle the according protection flaps of the SPEED-Bus plug-in locations with a screw driver (open and pull down). For the SPEED-Bus is a parallel bus, not all SPEED-Bus plug-in locations must be used in series.
  • Page 25 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Installation CPU with Standard-Bus- Modules • If also standard modules shall be plugged, take a bus coupler and click it at the CPU from behind like shown in the picture.

  • Page 26: Cabling

    The power supplies and CPUs are exclusively delivered with CageClamp Overview contacts. For the signal modules the front connectors are available from VIPA with screw contacts. In the following all connecting types of the power supplies, CPUs and input/output modules are described. Danger! •...
  • Page 27 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines For the cabling of e.g. the power supply of a CPU, green plugs with CageClamp CageClamp technology are deployed. technology (green) Here also you may connect wires with a cross-section of 0.08mm 2.5mm...
  • Page 28 In the following the cabling of the three variants of the front-facing Front connectors connector is shown: of the in-/output For the I/O modules the following plugs are available at VIPA: modules 20pole screw connection 40pole screw connection VIPA 392-1AJ00 VIPA 392-1AM00 Open the front flap of your I/O module.
  • Page 29 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines ... continue 20pole screw connection 40pole screw connection VIPA 392-1AJ00 VIPA 392-1AM00 Push the release key at the front connector on Bolt the fixing screw of the front connector.

  • Page 30: Installation Guidelines

    Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Installation Guidelines The installation guidelines contain information about the interference free General deployment of System 300 systems. There is the description of the ways, interference may occur in your control, how you can make sure the electromagnetic digestibility (EMC), and how you manage the isolation.
  • Page 31 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines In the most times it is enough to take care of some elementary rules to Basic rules for guarantee the EMC. Please regard the following basic rules when installing your PLC.
  • Page 32 Manual VIPA System 300S SPEED7 Chapter 2 Assembly and installation guidelines Electrical, magnetic and electromagnetic interference fields are weakened Isolation of by means of an isolation, one talks of absorption. conductors Via the isolation rail, that is connected conductive with the rack, interference currents are shunt via cable isolation to the ground.

  • Page 33: Chapter 3 Hardware Description

    Manual VIPA System 300S SPEED7 Chapter 3 Hardware description Chapter 3 Hardware description Here the hardware components of the CP 342S-2IBS are more described. Overview The technical data are to be found at the end of the chapter. Content Topic...

  • Page 34: Hardware Description

    • Up to 512 slaves connectable. • Supports PCP communication 2.0 with bandwidths of 1, 2 and 4 words at 62 couplers with basic functions and 127 configurable couplers. • Diagnostics via LEDs, diagnostics device (VIPA 342-0IA01) and DPM dual port memory. Order data Type Order No.

  • Page 35: Structure

    • DTA (Data) interface for the exchange of process data Note! Due to the fact that VIPA provides the same services for master and slave parameterization for this master, we refer at the according places to the extensive documentation of the services from Phoenix Contact.
  • Page 36 830mA. For each Interbus master part there is a RJ45 jack below the front flap to RJ45 diagnostics connect the VIPA diagnostics device with order number VIPA 342-0IA01. jack The jack has the following pin assignment:...
  • Page 37 Manual VIPA System 300S SPEED7 Chapter 3 Hardware description The interfaces RS422 for each IBS master for the Interbus connections are RS422 Interbus located on the front flap of the module. jack Although Interbus is substantial build-up in line structure (only one line from the master to the last module) it is in principle a ring structure where the for- and backwards conductor are together in one lead.

  • Page 38: Technical Data

    Manual VIPA System 300S SPEED7 Chapter 3 Hardware description Technical data Electrical data VIPA 342-2IA71 Power supply via backplane bus Current consumption max. 830mA Power dissipation 4.5W ≥ AC 500V Isolation Status indicators via LEDs on the front Connections/interfaces 9pin D-type socket...
  • Page 39 Chapter 4 Deployment Content of this chapter is the functionality of the CP 342S-2IBS for SPEED- Overview Bus from VIPA. The module may only be used at a SPEED-Bus slot on the left side of the CPU. Content Topic Page Chapter 4 Deployment ..............

  • Page 40: Chapter 4 Deployment

    CPU. More about this may be found in the manual of the CPU. Note! For the deployment of the System 300S modules at the SPEED-Bus you have to include the System 300S modules into the hardware catalog via the GSD-file SPEEDBUS.GSD from VIPA. • Install the SPEEDBUS.GSD from VIPA.
  • Page 41 For the processing of the connecting jobs at PLC side a user program is Communication with necessary in the CPU. Here VIPA specific blocks are to be used. These the user program blocks may be found at www.vipa.de at Downloads > VIPA LIB as library for download.

  • Page 42: Addressing At Speed-Bus

    Manual VIPA System 300S SPEED7 Chapter 4 Deployment Addressing at SPEED-Bus To provide specific addressing of the installed peripheral modules, certain Overview addresses must be allocated in the CPU. With no hardware configuration present, the CPU assigns automatically peripheral I/O addresses during boot procedure depending on the plug-in location amongst others also for plugged modules at the SPEED-Bus.

  • Page 43: Hardware Configuration

    The modules, which may be configured here, are listed in the hardware catalog. For the deployment of the System 300S modules at the SPEED-Bus you have to include the System 300S modules into the hardware catalog via the GSD-file SPEEDBUS.GSD from VIPA. Note!
  • Page 44 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The following text describes the approach of the project engineering of the Steps of project CP for SPEED-Bus in the hardware configurator from Siemens at an engineering abstract sample. The project engineering is separated into the following parts: •...
  • Page 45 Profibus master (342-5DA02 V5.0) with master system. network For the deployment of the System 300S modules at the SPEED-Bus the inclusion of the System 300S modules into the hardware catalog via the GSD-file SPEEDBUS.GSD from VIPA is required. After the installation of the SPEEDBUS.GSD you may locate at Profibus DP / Additional field devices / I/O / VIPA_SPEEDBUS the DP slave system VIPA_SPEEDBUS.
  • Page 46 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The properties of the CP may be accessed by a double click at the CP 342- Properties 2IA71 within your project in the hardware configurator. CP 342-2IA71 Every parameter of the CP may be accessed by the registers Address/ID and Parameter Assignment.

  • Page 47: Register Allocation

    Manual VIPA System 300S SPEED7 Chapter 4 Deployment Register allocation The structure of the Interbus master register is shown at the following LADDR of table. IBS1 and IBS2 To access the register of IBS1 for LADDR the preset address of the hardware configuration is to be used.
  • Page 48 Manual VIPA System 300S SPEED7 Chapter 4 Deployment This register serves the synchronization between CPU and IBS master Interrupt register during the boot sequence. Additionally it serves together with the register Master > CPU "Interrupt Register CPU > Master" for creation of interrupt requests for the (LADDR+1) synchronous operating mode.
  • Page 49 Manual VIPA System 300S SPEED7 Chapter 4 Deployment With the help of this registers and the standard functions parameter Standard funct. register you may control the IBS master without using the SSGI. Several start register often used commands or command sequences may be executed with the CPU >...
  • Page 50 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The bits 0...6 of this registers are used by the IBS master to monitor and Standard funct.- control the processing of standard functions activated in the standard status register functions start register. Bit 15 serves the processing of a protocol for the Master >...
  • Page 51 Manual VIPA System 300S SPEED7 Chapter 4 Deployment This register contains information about the state of the IBS master. The Master diag table contains the meaning of the bits when set ("1"). The content of the status register registers is managed by the IBS master. In case of an error additional Master >...
  • Page 52 Manual VIPA System 300S SPEED7 Chapter 4 Deployment In this register it is monitored if the IBS master has finished a Configurations parameterization process storage initialized or from operator panel (IBS register SWT CMD G4 from Phoenix Contact). Master > CPU (LADDR+28) res.

  • Page 53: Interbus Configuration

    The VIPA specific blocks may be found at www.vipa.de as downloadable library at the service area with Downloads > VIPA LIB. Please regard for each of the IBS master you have to create a work DB. Each IBS master occupies 34byte in the in-/output address range of the CPU.
  • Page 54 Installing blocks library at the service area with Downloads > VIPA LIB. The library is available as packed zip-file. If you want to use VIPA specific blocks, you have to import the library into your project. Execute the following steps: •...
  • Page 55 You have to create a work DB for each IBS master. You may download this "Work DB" DB together with a sample project in the service area of ftp.vipa.de. The following table shows the structure of the work DB. Parameters that must be set before calling the according FC are marked gray: Addr.
  • Page 56 Manual VIPA System 300S SPEED7 Chapter 4 Deployment ... continue work DB 136.0 Start_Data_DPM_In WORD Start address of output data in DPM (for FC 204/205) 138.0 DB_No_Read WORD DB-No. of input data (for FC 204/205 if data in DB) 140.0 Start_Data_Out WORD Address of 1.
  • Page 57 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The Interbus functions have to be called at boot of the CPU and in the Program structure cyclic program by means of conditional or absolute jumps. You have to include the FC 200 in the boot sequence. This FC synchronizes the IBS master with the CPU and checks the structure of the connected in- and output bytes as well as the bus structure.
  • Page 58 Manual VIPA System 300S SPEED7 Chapter 4 Deployment In the following you will find a more detailed description of the function Function blocks blocks that are required for the Interbus communication. This FC synchronizes the IBS master with the CPU and checks the number FC 200 of connected in- and output bytes as well as the bus structure.
  • Page 59 Manual VIPA System 300S SPEED7 Chapter 4 Deployment SERVICE_DB_SEND Enter the DB that contains the according service instructions via SERVICE_DB_REC SERVICE_DB_SEND. In SERVICE_DB_REC the IBS master returns the receipt. More details about the structure of the service DB are to be found on the following page under "FC 202 Process service".
  • Page 60 Manual VIPA System 300S SPEED7 Chapter 4 Deployment You may enter a max. of 30 services in one DB. Up to 2 DBs, 60 services Structure in total, may be transferred to the IBS master at every FC call. service DB Contents 0 ...
  • Page 61 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The FC 204 serves the exchange of in- and output data between IBS FC 204 master and CPU. This block always awaits an acknowledgement of the IBS_LOOP master after a data request and continues the cycle processing only after FC 205 reception.
  • Page 62 Manual VIPA System 300S SPEED7 Chapter 4 Deployment START By setting the start bit, the FC is executed. The start is set back again in the block. During the execution of the block, the following errors that are stored in...
  • Page 63 Manual VIPA System 300S SPEED7 Chapter 4 Deployment This function block allows you to transfer PCP services to the IBS master FC 207 and to react to the according acknowledgements. The Peripherals IBS_PCP Communication Protocol (PCP) serves the transmission of instructions and parameters to connected slaves and the reception of acknowledgements and data of the slaves.
  • Page 64 Manual VIPA System 300S SPEED7 Chapter 4 Deployment START By setting the start bit, the PCP services are transferred to the IBS master and started. ERROR In case of an error, the start bit is set back and the error bit is set.
  • Page 65 Manual VIPA System 300S SPEED7 Chapter 4 Deployment This parameter shows the status of the IBS master: IBS master is in STOP IBS master is in RUN PERIPHERAL_ If an periphery error occurs, the IBS master announces PF = 1. At PF = 0 ERROR no periphery error occurred.

  • Page 66: Diagnostics

    For diagnostics of the operating and fault conditions each Interbus master General has a RJ45 jack to connect the VIPA diagnostics device 342-0IA01. The device has a multi line LCD display for display and a key field for menu- assisted service.
  • Page 67 Manual VIPA System 300S SPEED7 Chapter 4 Deployment Indicates that an error has occurred and provides Diagnostic display FAIL information about the error type. CTRL Controller error RBUS Remote bus error LBUS Local bus error General bus error OUT1 Error at the outgoing interface...
  • Page 68 Manual VIPA System 300S SPEED7 Chapter 4 Deployment The keypad enables menu-driven operation of the diagnostics display Keypad using the arrow keys. Description Go up Go down Selection of a menu item or address Selection of a menu item or address...

  • Page 69: Firmware Update

    The latest firmware versions may be found in the service area at Latest firmware at www.vipa.de. For example the following file is necessary for the firmware www.vipa.de update of the CP 341 with hardware release 1: Px000102_V..zip. Attention! When installing a new firmware you have to be extremely careful.
  • Page 70 Manual VIPA System 300S SPEED7 Chapter 4 Deployment Attention! With a firmware update an overall reset is automatically executed. If your program is only available in the load memory of the CPU it is deleted! Save your program before executing a firmware update! 1.

  • Page 71: Example

    Overview Bus-IBS master and a connected IBS slave. You may find the example at ftp.vipa.de at support/demo_files as "300S- Demo-Interbus.zip". After the download you may load the zip file as project into the SIMATIC Manager from Siemens via File > De-archivate.
  • Page 72 Manual VIPA System 300S SPEED7 Chapter 4 Deployment • Read diagnosis FC 1000 master processing • Detect status IBS master (RUN/STOP) • Call the function for service processing • Preset data in work DB (DB 120) for read and write accesses of the IBS I/Os •...

  • Page 73: Appendix

    Manual VIPA System 300S SPEED7 Index Appendix A Index Basics........1-7 Cabling ........3-5 Addressing Data cycle......... 1-8 CP..........4-8 ID code ........1-8 SPEED-Bus....... 4-4 ID cycle........1-8 Assembly ......... 2-1, 2-4 ID length ........1-8 CPU 31xS ......... 2-4 Operating modes......
  • Page 74 Manual VIPA System 300S SPEED7 Index M.Stich HB140E - CP - 342-2IA71 - Rev. 09/46...

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