• Disassembly or repair must be performed by NIDEK service persons or other qualified personnel. • Refer to the Operator’s Manual, Parts List, and Installation Manual for the Le 1000. • Refer to the Service Manual Annex for important changes.
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LLE14BRDA001A/E § 2 SAFETY PRECAUTIONS <General precautions> • Maintenace must be performed by NIDEK service persons or other qualified personnel. • Perform all maintenance according to the procedures described in this manual. Failure to do so may cause unexpected accident or malfunction. •...
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3.1 Quality Standard Classi- Acceptance criteria Item Measurement method/tool fication 1 unit Main body Standard 44401-0022 (Refer to the Le 1000 Parts List Visually check the Accessories configuration contents and numbers. 44401-0032 44401-0042 Visually check the Packaging unit 1 per 1 product unit contents and numbers.
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LLE14BRDA001A/E Classi- Item Acceptance criteria Measurement method/tool fication Beveling • Size accuracy Call up φ45 internal data and bevel a CR-39 lens in the Auto processing mode. The diameter is within φ45 ±0.1 mm. • Axis 45 internal data and bevel a glass/CR-39/polycarbonate Call up lens in the Auto processing mode.
LLE14BRDA001A/E 3.2 Configuration Notch for pattern setting unit Tracing unit lid Processing chamber door Display Flow control Control panel Notch for pattern setting unit The provided pattern setting unitis placed here when not in use. Processing chamber door The door covers the processing chamber. Flow control Controls the flow volume of the cooling water poured over the wheels.
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LLE14BRDA001A/E Rear view Power switch Vent Outlet for Cooling fan Pump 1 Outlet for Contrast control Pump 2 (CONTRAST) Outlet for Mode switch vacuum control (MODE) RS-232C port (COM2) Inlet Fuse RS-232C port (COM1) Outlet for Pump 1 (Pump 1) Vent Connects with the power cord of the pump Connects to the duct of the deodorizer LED-...
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LLE14BRDA001A/E Processing chamber Nozzle for water curtain Feelers (forlens shape measurement) Lens chuck Cup holder Wheels Feedwater Grooving wheel nozzles Safety beveling wheel Cup holder This part holds a lens blocked with a pliable cup. Feedwater nozzles Supply cooling water to the edging area of a lens being processed.
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LLE14BRDA001A/E Tracing unit Rim clips Pattern tracing Upper slider Stylus Lower slider Rim clips Pattern setting unit support Upper slider button Lower slider Starts both-eye tracing. Frames are fastened between these sliders. Pattern setting unit support button Mounts the pattern setting unit set with a Starts right-eye tracing.
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LLE14BRDA001A/E Control panel-1 button Starts retouching. button Switches safety beveling on or off. button Secures a lens to or releases a lens from the lens chuck. R/L indicator lamp Lights up in green when the right-eye lens is selected and in red when the left-eye lens is selected.
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LLE14BRDA001A/E Control panel-2 Frame button Polish button FC button Lens button R/L button cannot be selected in the PLB type.) In button addition, extended pressing of this button switches soft processing on or off. Switches the screen between the layout and menu.
LLE14BRDA001A/E 3.4 Wheel Configuration 69 mm PC (40347-1010) Type Part No. Spacer Finishing wheel for plastic lenses Roughing wheel for glass lenses Roughing wheel for plastic lenses Rotative direction Marking on wheel Rotative direction Part No. 22 mm 17 mm 23 mm 69 mm PLB (40347-1030)
LLE14BRDA001A/E 3.5 Labels Indicates that caution must be taken. Refer to the operator’s manual before use. Indicates that caution must be taken to avoid cutting fingers. Indicates that the instrument must be supplied only with alternating current. Fuse Indicates that the state of the power switch. When the symbol side of the switch is pressed down, power is supplied to the instrument.
LLE14BRDA001A/E § 5 REMOVING PROCEDURES 5.1 Prior to Removal Work 1. The assembly procedure after replacing parts is generally not described as it is basically the reverse of the disasssembly procedure. However, in exceptional cases, the assembly procedure is specified. 2.
LLE14BRDA001A/E 5.3 Opening Top Cover ASSY. 1. Remove the set screws SB4 × 8 (n = 2) on the top cover ASSY. (44402-2100:100 V or 44402-21A0:200 V). 2. Raise the top cover until the notch of the stay (44401-M245) fits on the rear panel (44401- M169) to lock it.
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LLE14BRDA001A/E 5. Removing the top cover ASSY. (44402-2100:100 V or 44402-21A0:200 V) Raise the top cover ASSY. (44402-2100:100 V or 44402-21A0:200 V) to release the lock, then slide the ASSY. to the left to release from the hinges [40350-M180 (n = 2)]. 6.
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LLE14BRDA001A/E § 6 REPLACEMENT PROCEDURES Processing adjustment Where there is an indication that readjustment is necessary after part replacement, perform processing adjustment after standard adjustment. See “4.7 Replacement Part List” for the parts which need adjustment. 6.1 Rocker Switch (80460-00123) 80460- Replacement part: Rocker switch (80460-00123) 00123...
LLE14BRDA001A/E 6.3 Inverter (80607-00027) Replacement part: Inverter (80607-00027) 1. Remove the top cover ASSY. (44402-2100) 44402 (100V) 80607- (see 5.4). -2100 00027 2. Disconnect the cable (44401-CA31) from 44402 CK2×5 (200V) -21A0 connector CN1 of the inverter (80607-00027), and disconnect the LCD supplied cable from connector CN2.
LLE14BRDA001A/E 6.7 Main SW Board (44401-BA04) Replacement part: Main SW board (44401-BA04) 1. Remove the top cover ASSY. (44402-2100) BA04 (see 5.4). 44402 2. Disconnect connector J1 (P401) from the main (100V) -2100 SW board (44401-BA04). 44402 (200V) 3. Unscrew the P tight screws [40340-M048 (n = -21A0 5)] and spacers [44001-M275 (n = 5)] to remove the main SW board.
LLE14BRDA001A/E 6.10 Wheels Replacement part: Wheels Jig: Wheel removal jig (40396-0100) 1. Removing wheels <When the wheel removal jig (40396-0100) is not available> * Wheels may not be removed without the wheel removal jig (40396-0100) when a hexagon bolt is tightened so securely. 1) Open the top cover ASSY.
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LLE14BRDA001A/E 2. Attaching wheels * For the attachment procedure and configuration of wheels, see “3.4 Wheel Configuration”. 1) Apply the grease (NIPPECO LLP) to the motor shaft. 2) Apply the grease (NIPPECO LLP) to each wheel surface to which the motor shaft contacts. 3) Attach each wheel to the motor shaft seeing “3.4 Wheel Configuration”.
LLE14BRDA001A/E 6.13 Tracing unit ASSY. (43401-4000) Replacement part: Tracing unit ASSY. (43401-4000) 1. Remove the top cover ASSY. (44402-2100) CA12 CA33 (see 5.4). 2. Disconnect connectors J2 (P1502) and J7 43401 -4000 (P1507) from the tracing unit board (40340- BA15 BA15).
LLE14BRDA001A/E 6.14 Feelers Replacement part: Left feeler (40340-M983), right feeler (40340-M984) * Replace the feelers when the lens-contact surfaces of the left and right feelers obviously wear out and accurate measurement values are not obtained. * Even if the lens-contact surface of each feeler wears out from use, the other surface can be used.
LLE14BRDA001A/E 6.15 Feeler ASSY. (40340-4100) Replacement part: Feeler ASSY. (40340-4100) 1. Remove the top cover ASSY. (44402-2100) 40340 and left side cover (44401-M208) (see 5.4). -4100 2. Turn manually the arrow-indicating part of the lens measurement unit ASSY. (44001-4000) as shown to the right until the set screws [40340-M291 (n = 2)] of the feeler ASSY.
LLE14BRDA001A/E 6.16 Lens Measurement Unit ASSY. (44401-4000) Replacement part: Lens measurement unit ASSY. (44401-4000) 1. Remove the top cover ASSY. (44402-2100) and left side cover (44401-M208) (see 5.4). BA06 2. Remove the feeler ASSY. (40340-4100) (see 6.15). 44401 SB6×20 -4000 3.
LLE14BRDA001A/E 6.18 Pulse Motor (40340-E033) Replacement part: Pulse motor (40340-E033) 44401 1. Remove the lens measurement unit ASSY. -4000 (44401-4000) (see 6.16). 2. Disconnect connector J2 (P602) from the board (40340-BA06). 3. Unscrew SB3 × 10 (n = 4) and HH4 × 6 to replace the pulse motor (40340-E033).
LLE14BRDA001A/E 4. Replace the cable (40340-CA33) as follows: 1) Disconnect connector J5 (P605) from the board (40340-BA06). 2) Unscrew CK2 × 5 (n = 2) to replace the cable (40340-CA33). 5. Reassemble the parts in the reverse order. * Readjustment is necessary (see 6.16). 6.21 Safety Beveling/Grooving ASSY.
LLE14BRDA001A/E 6.25 Brushless Motor (40347-E054) Replacement part: Brushless motor (40347-E054) 1. Remove the top cover ASSY. (44402-2100) and right side cover (44401-M209) (see 5.4). 44401 2. Raise the carriage ASSY. (44001-5000) by -5000 hand in the direction of arrow as shown to the (100V) right.
LLE14BRDA001A/E 6.26 Guide (44401-M931) Replacement part: Guide (44001-M931) 1. Open the top cover ASSY. (44402-2100) (see 5.3). 2. Disconnect connector CN07 of the LED cable (44001-CA50). 3. Peel off the protective sheet (44001-M905). 4. Replace the guide (44001-M931). 6.27 Processing Chamber ASSY. (44401-9300) Replacement part: Processing chamber ASSY.
LLE14BRDA001A/E 6. Loosen HH4 × 4 (n = 4). SB4×10 7. Unscrew SB4 × 10 to replace the processing chamber ASSY. (44401-9300). 8. Reassemble the parts in the reverse order. 44401 1) Perform the arm position adjustment -9300 and calibration of the safety beveling/ grooving ASSY.
LLE14BRDA001A/E 6.29 Carriage ASSY. (44401-5000) Replacement part: Carriage ASSY. (44401-5000) 1. Remove the top cover ASSY. (44402-2100), left side cover (44401-M208), and right side cover (44401-M209) (see 5.4). 2. Remove the guide (44001-M931) (see 6.27). 3. Remove the feeler ASSY. (40340-4100) (see 6.15). 4.
LLE14BRDA001A/E 8. Remove the carriage ASSY. (44401-5000) (see 6.30). 9. Disconnect connector CN06 of the DC motor (44001-E042) and connector J3 (P503) of the carriage relay board (44401-BA05). 44001 10. Unscrew SB6 × 40 (n = 2) to replace the chuck -5300 axis motor ASSY.
LLE14BRDA001A/E 3. Unscrew HH4 × 3 (n = 2) and SB3 × 8 (n = 4) to replace the stepping motor (44001-E035). 4. Reassemble the parts in the reverse order. 1) Perform the calibration of the safety beveling/grooving ASSY. (see 7.5.3). 2) Perform the calibration of the lens measurement unit ASSY.
LLE14BRDA001A/E 6.33 Carriage Relay Board (44401-BA05) Replacement part: Carriage relay board (44401-BA05) 1. Remove the top cover ASSY. (44402-2100), left side cover (44401-M209), and right side cover (44401-M209) (see 5.4). 2. Disconnect connector J1 (P501) of the carriage relay board (44401-BA05). 3.
LLE14BRDA001A/E 6.35.1 X axis motor ASSY. (44001-1100) Replacement part: X axis motor ASSY. (44001-1100) 1. Remove the top cover ASSY. (44402-2100), 44001 left side cover (44401-M208), and right side -1100 cover (44401-M209) (see 5.4). SB6×15 2. Disconnect connectors J9 (P109) and J10 (P110) on the main board (44401-BA01).
LLE14BRDA001A/E 6.36 Feedwater ASSY. (44001-1600) Replacement part: Feedwater ASSY. (44001-1600) 1. Remove the top cover ASSY. (44402-2100) and right side cover (44401-M209) (see 5.4). 2. Remove the motor ASSY. (40347-1400) (see 6.26). 3. Remove the tubes (44001-M080, M081) from the elbow (41274-M262). 4.
LLE14BRDA001A/E 6.38 DC Fan (40350-E016) Replacement part: DC fan (40350-E016) 1. Remove the top coverASSY. (44402-2100) and rear cover (44001-M203) (see 5.4). 2. Disconnect connector CN08 of the DC fan (40350-E016). 3. Unscrew PC4 × 30 (n = 4) to remove the DC fan (40350-E016).
LLE14BRDA001A/E 6.41 Fuse Holder (80401-00038) Replacement part: Fuse holder (80401-00038) 1. Remove the top cover ASSY. (44402-2100) Supplied nuts and rear cover (44001-M203) (see 5.4). 2. Remove the tracing unit ASSY. (43401-4000) (see 6.13). 3. Disconnect all cables from the fuse holders [80401-00038 (n = 2)].
LLE14BRDA001A/E 6.43 Reactor (40350-E043) Replacement part: Reactor (40350-E043) 1. Remove the top cover ASSY. (44402-2100), rear cover (44001-M203), and right side cover (44401-M209) (see 5.4). 2. Remove the tracing unit ASSY. (43401-4000) SPC4×6 (see 6.13). 3. Disconnect connector DC BUS (PD/P) from the inverter for the BL motor (40340-E066 for 100 V or 40340-E067 for 200 V).
LLE14BRDA001A/E 6.45 Mains Part ASSY. (44401-1200, 12A0) Replacement part: Mains part ASSY. (44401-1200 for 100 V or 44401-12A0 for 200 V) 1. Remove the top cover ASSY. (44402-2100), rear cover (44001-M203), left side cover 100V 230V BA01 (44401-M208), and right side cover (44401- 44401 44401 M209) (see 5.4).
LLE14BRDA001A/E 6.47 Switching Regulator (80602-00107) Replacement part: Switching regulator (80602-00107) 1. Remove the top cover ASSY. (44402-2100), AS4×10 rear cover (44001-M203), left side cover 80602- 00107 (44401-M208), and right side cover (44401- M209) (see 5.4). 2. Remove the mains part ASSY. (44401-1200 for 100 V or 44401-12A0 for 200 V) (see 6.47).
LLE14BRDA001A/E 6.50 Line Noise Filter (80404-00043) Replacement part: Line noise filter (80404-00043) 1. Remove the top cover ASSY. (44402-2100), rear cover (44001-M203), left side cover (44401-M208), and right side cover (44401- M209) (see 5.4). 2. Remove the mains part ASSY. (44401-1200 for 100 V or 44401-12A0 for 200 V) (see 6.47).
LLE14BRDA001A/E § 7 SETTING/ADJUSTMENT 7.1 Notes for Proper Settings and Adjustments 1. Prepare jigs necessary for adjustment and measurement (see 8.7). 2. See “TROUBLESHOOTING” or use the Lex 1000 φ45 or 45 internal data to determine from which the trouble results, the tracing unit or processing chamber. 3.When the trouble results from the p r o c e s s i n g c h a m b e r ,...
Power switch (COM1) cable for Master to the PC COM1 port. 2. Turn off the Le 1000. Connect the other end of the cross cable to the RS-232C connector. 3. Open the top cover ASSY. (see 5.3). 4. Slide the protection switch (SW1) on the main board (44401-BA01) to the ON side to release the write protection.
LLE14BRDA001A/E 7.2.2 EEPROM initialization Purpose: Select “SYSTEM SETTING MODE” → “EEPROM INITIALIZE” to initialize the EEPROM (approx. 3 seconds). 1. Turn on the Le 1000. 2. Press while pressing to display the SYSTEM SETTING MODE screen. 3. Press to align the arrow (→) to EEPROM INITIALIZE, then press The EEPROM INITIALIZE screen appears.
ON position (lower side) to release the write protection. 5. Turn on the Le 1000. Although the Le 1000 main body is initialized, the tracing unit is not. If the protect switch is not released in Step 4, the tracing unit starts the normal operation.
LLE14BRDA001A/E 7.2.4 Parameter settings 7.2.4.1 Displaying PARAMETER SETTING screen 1. Turn on the power of the main body. 2. Press while pressing The SYSTEM SETTING MODE screen appears. t o m o v e t h e a r r o w ( →) t o 3.
LLE14BRDA001A/E 7.2.4.2 Displaying WHEEL PARAMETER screen 1. Turn on the power of the main body. 2. Press while pressing The SYSTEM SETTING MODE screen appears. 3. Press to move the arrow (→) to WHEEL PARAMETER, then press The WHEEL PARAMETER screen appears. 4.
LLE14BRDA001A/E 7.2.5 HARDWARE TEST program Purpose: Specifying the malfunction or maladjustment spot with “HARDWARE TEST” when the trouble results from the processing chamber. 1. Turn on the main body. 2. Press while pressing to display the SYSTEM SETTING MODE screen. 3.
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LLE14BRDA001A/E 7. “θ Axis” 1) Displays the θ axis origin sensor between ON/OFF. (ON/OFF is adjusted with [CW] and [CCW].) 8. “CHUCK” 1) Displays the chuck OPEN/CLOSE sensor. 2) Pressing [Open] opens the chuck axis. 3) Pressing [Close] closes the chuck axis. 9.
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LLE14BRDA001A/E 10. “LMU” 1) Displays the LMU ASSY. origin sensor between ON and OFF. 2) Pressing [Init] sets the LMU ASSY. in the standby position. Pressing [Down] sets the LMU ASSY. in the measurement position. 3) Displays the output value of the LMU ASSY.
LLE14BRDA001A/E 7.3 Mechanical Components 7.3.1 Carriage ASSY. (44401-5000) 7.3.1.1 Rattle removal of carriage ASSY. bearing Purpose: Rattle adjustment of the carriage ASSY. bearing (40340-M556) 1. Open the top cover ASSY. (44402-2100) to remove the left side cover (44401-M208) and 44401 -5000 right side cover (44401-M209) (see 5.3 and 5.4).
LLE14BRDA001A/E 7.3.1.2 Engagement of X axis motor ASSY. motor gear Purpose: Adjusting the engagement of the motor gear in the X axis motor ASSY. (44001- 1100) 1. Open the top cover ASSY. (44402-2100) to remove the left side cover (44401-M208) and right side cover (44401-M209) (see 5.3 and 44401 5.4).
LLE14BRDA001A/E 7.3.1.3 Height of carriage ASSY. Y axis Purpose: Peforming adjustment and calibration of the carriage ASSY. Y axis height with the Y axis adjustment jig Jig: Y axis adjustment jig LEDJ-16(40396-M002) Note: Perform this adjustment along with that of θ axis of the carriage ASSY. Y axis (see 7.3.1.4) in order to insert the pin (44001-M551) into the notch of the Y axis adjustment jig (40396-M002).
LLE14BRDA001A/E 7.3.1.4 q axis of carriage ASSY. Y axis Purpose: Performing adjustment and calibration of the θ axis of the carriage ASSY. Y axis using the Y axis adjustment jig Jig: Y axis adjustment jig LEDJ-16 (40396-M002) Note: Perform this adjustment along with that of the carriage ASSY. Y axis height (see 7.3.1.3) in order to insert the pin (44001-M551) into the notch of the Y axis adjustment jig (40396-M002).
LLE14BRDA001A/E 7.3.1.5 Position of carriage ASSY. left/right shaft Purpose: Performing position adjustment and calibration of the left/right shaft using the left/ right shaft adjustment jig after adjusting the height and θ axis of the carriage ASSY. Y axis. Jig: Left/right shaft adjustment jig LEDJ-16(40396-M001) 1.
LLE14BRDA001A/E 7.3.2 Lens measurement unit ASSY. 7.3.2.1 Feeler ASSY. height Purpose: Adjusting the height of the feeler ASSY. (40340-4100) 40340 Jig: Calibration jig LEDJ-16 (40396-M011) -4100 1. Turn on the power switch. 3PW4 44401 2. Open the top cover ASSY. (44402-2100) (see -4000 5.3).
LLE14BRDA001A/E 7.3.2.2 Initial position of feeler ASSY. Purpose: Adjusting the initial position of the feeler ASSY.(40340-4100) 1. Open the top cover ASSY. (44402-2100) (see CA31 HH4×6 Roller 5.3). 2. Turn the crank (40340-M272) until the feeler Notch ASSY. (40340-4100) flips up and the crank cannot be turned.
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LLE14BRDA001A/E 6. Adjust the attachment position of the shading plate (40340-M249) so that the multimeter reads 0.7 to 0.9 V. SB4×10 7. Loosen SB4 × 10 (n = 2) fixing the cover support (40340-M290). With the cover ASSY. closed, press the cover support against the cover ASSY.
LLE14BRDA001A/E 7.3.3 Safety beveling/grooving ASSY. (44001-6000) 7.3.3.1 Position of safety beveling/grooving ASSY. arm Purpose: Adjusting the position of the arm (spindle ASSY. ) in the safety beveling/grooving ASSY. (44001-6000) Jig: SFB adjustment jig LEDJ-16(40396-M003) 44001 -6600 1. Open the top cover ASSY. (44402-2100) (see 5.3).
LLE14BRDA001A/E 7.3.4 Chuck pressure 7.3.4.1 Tentative chuck pressure Purpose: Adjusting tentative chuck pressure using the chuck pressure measurement jig Jig: Chuck pressure measurement jig LEDJ-11(40391-0100) 1. Open the top cover ASSY. (44402-2100) to remove the right side cover (44401-M209) (see 5.3 and 5.4). 2.
LLE14BRDA001A/E 7.3.4.2 Chuck pressure Purpose: Adjusting chuck pressure on the SYSTEM PARAMETER SETTING screen using the chuck pressure measurement jig Jig: Chuck pressure measurement jig LEDJ-11(40391-0100) 1. Display the SYSTEM SETTING MODE screen (see 7.2.2). 2. Press to select “SYSTEM PARAMETER SETTING”, then press 3.
LLE14BRDA001A/E 7.3.5 Tracing unit (43401-4000) 7.3.5.1 Tilt of tracing unit stylus Purpose: Adjusting the tilt of the tracing unit stylus (40340-M474) Jig: Standard frame (40340-M391) 1.Set the standard frame (40340-M391) to the tracing unit. 2. Press and hold (both-eye tracing) for approx.
LLE14BRDA001A/E 7.3.5.3 Cleaning of pattern tracing pin Purpose: Cleaning the pattern tracing pin (40340-M824) Jig: Lint-free wiper, mixed-alcohol solution Slider 1. Turn on the power. 2. Open fully the sliders of the tracing unit, hold them by hand, and press 3.
LLE14BRDA001A/E 7.4 Electrical Components 7.4.1 Parameters of BL motor inverter Purpose: Setting the parameters of the inverter for the BL motor (40340-E066 for 100 V or 40340-E067 for 200 V) with the control panel 1. Remove the top cover ASSY. (44402-2100), rear cover (44001-M203), left side cover (44401- M208), and right side cover (44401-M209) (see 5.4).
LLE14BRDA001A/E 7.4.3 Trip table of BL motor inverter Monitor When the output current reaches the electron thermal level and the Electron thermal operation (blink) timer starts, the indication on the monitor will blink. When the direct voltage becomes approx. DC 200 V or less for AC 200 V , or the direct voltage becomes approx.
LLE14BRDA001A/E 7.5 Calibration 7.5.1 Displaying calibration screen 1. Turn on the main body. 2. Press while pressing to display the SYSTEM SETTING MODE screen. t o m o v e t h e a r r o w ( →) t o 3.
LLE14BRDA001A/E 7.5.3 Calibration of safety beveling/grooving ASSY. Purpose: Performing calibration of the safety beveling/grooving ASSY. (44001-6000) (approx. 4 minutes) Jig: SFB adjustment jig LEDJ-16 (40396-M003), Calibration jig LEDJ-16 (40396-M011) 1. Adjust the position of the arm in the safety beveling/grooving ASSY. (see 7.3.3.1). SFB arm 2.
LLE14BRDA001A/E 7.5.5 Calibration of lens measurement unit ASSY. Purpose: Performing calibration of the lens measurement unit ASSY. (44401-4000) (approx. 1 minute) Jig: Calibration jig LEDJ-16 (40396-M011) 1. Display the SYSTEM SETTING MODE screen → CALIBRATION screen (see 7.5.1). 2. Attach the calibration jig (40396-M011) (see 7.5.2).
LLE14BRDA001A/E 7.5.6 Torque calibration of tracing unit Purpose: Performing torque calibration of the tracing unit 1. While pressing simultaneously, turn on the power. 2. After confirming the LED of blinks, open fully the sliders of the tracing unit by hand. 3.
LLE14BRDA001A/E 3. After confirming the LED of blinks, press * After the auto calibration is properly completed, a short beep sounds. If continuing beeps sound, the calibration is not completed properly. The measurement data may be outside the tolerance. It is necessary to inspect the inside of the tracing unit. 7.5.9 Full calibration of tracing unit Purpose: Performing full calibraion of the tracing unit using the 45 standard pattern jig,...
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LLE14BRDA001A/E 8. After measurement is completed, confirm that (40390-3300) blinks. Then set the φ60 the LED of standard frame jig (40390-3300) as shown to the right. * Set the jig in the maximum possible center since the frame gain adjustment can be affected.
LLE14BRDA001A/E 7.6 Processing Adjustment 7.6.1 Feeler axis Purpose: Adjusting the front and rear feeler axes Jig: Axis alignment jig 1. Turn on the main body. 2. Press while pressing to display the SYSTEM SETTING MODE screen. t o m o v e t h e a r r o w ( →) t o 3.
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LLE14BRDA001A/E <When using the axis alignment jig> 1. Adjust the rear feeler axis as follows: 1) Prepare a flat lens and apply powder or grease only to its rear surface. 2) Call up the 45 internal data. 3) Set the lens and press in flat edging.
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LLE14BRDA001A/E <When using the 45 internal data> 1) Call up the 45 internal data. 2) Set the size to +3.00 and flat edge a lens. 3) Apply powder or grease to the rear surface of the processed lens. Set the size to 0.00 and press 4) After the rear surface measurement is completed, press 5) Confirm that the measurement trace on the rear surface is parallel to the lens edges.
LLE14BRDA001A/E 7.6.2 Finish size Purpose: Adjusting finish size of a lens processed with the φ45 internal data Jig: For adjustment of CR39 finish size, a lens of -3 to -5 D is recommended. 1. Turn on the main body and press display the MENU screen.
LLE14BRDA001A/E 3. Call up the φ45 internal data. 4. Guided bevel the lens (5:5) and check the bevel position. 5. If the bevel position is not in the center of the lens edge when visually checked, move the arrow (→) to “Bevel adjustment” and press to change the parameter value.
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LLE14BRDA001A/E <When using the axis alignment jig> 1) Call up the 45 internal data. 2) Set the processed lens to the axis alignment jig and measure the axis angle based on the lens top edge and jig horizontal lines. 3) If the axis is misaligned, adjust it by changing the parameter value. 4) Check the axis with the lens set to the axis alignment jig.
LLE14BRDA001A/E 7.6.5 Polish (differential, polishing wheel height, bevel, axis) Purpose: Adjusting polish (differential, polishing wheel height, bevel, axis) of a lens processed with the φ45 or 45 internal data Jig: For adjusting CR39 polish size, a lens of -3 to -5 D is recommended. 7.6.5.1 Polish (differential, polishing wheel height) <When checking a lens flat edged with PLB>...
LLE14BRDA001A/E 3) Press to move the arrow (→) to “Polish wheel size”. Press to adjust the numeric value. • Decreasing the value moves the lens close to the wheel. • Increasing the value moves the lens away from the wheel. 8.
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LLE14BRDA001A/E 2) Press to move the arrow (→) to “Bevel adjustment” and press . The Bevel adjustment screen appears. 3) Press to move the arrow (→) to “Polish bevel const.”. Press to adjust the numeric value. • Increasing the value moves the bevel position to be polished to the lens front side. •...
LLE14BRDA001A/E 7.6.5.3 Flat polish axis 1. Turn on the main body and press to display the MENU screen. 2. Press to move the arrow (→) to “Size adjustment”, then press The Size adjustment screen appears. 3. Press to move the arrow (→) to “Polish level (PLA, flat)”. Press to set the value to “0.00”.
LLE14BRDA001A/E 7.6.5.4 Bevel polish axis 1. Turn on the main body and press to display the MENU screen. 2. Press to move the arrow (→) to “Size adjustment”, then press The Size adjustment screen appears. 3. Press to move the arrow (→) to “Polish level (PLA, bevel)”, then press to set the value to “0.00”.
LLE14BRDA001A/E 7.6.5.5 Polycarbonate polish differential Purpose: Adjusting polish differential of a polycarbonate lens processed with the φ45 internal data Jig: For adjusting CR39 polish differential, a lens of -3 to -5 D is recommended. 1. Turn on the main body and press display the MENU screen.
LLE14BRDA001A/E 7.6.6 Groove 7.6.6.1 Groove depth Purpose: Adjusting groove depth of a lens processed with the φ45 internal data Jig: For adjusting CR39 groove depth, a lens of -3 to -5 D is recommended. 1. Turn on the main body and press display the MENU screen.
LLE14BRDA001A/E 7.6.6.2 Groove position Purpose: Adjusting groove position of a lens processed with the φ45 internal data Jig: For adjusting CR39 groove position, a lens of -3 to -5 D is recommended. 1. Turn on the main body and press display the MENU screen.
LLE14BRDA001A/E 7.6.6.3 Groove axis Purpose: Adjusting groove axis of a lens processed with the 45 internal data * When the groove depth is not uniform even after the groove depth adjustment is performed, perform the groove axis adjustment. Jig: For adjusting CR39 groove axis, a lens of -3 to -5 D is recommended. 1.
LLE14BRDA001A/E 7.6.7 Safety bevel Purpose: Adjusting the positions of the beveling/safety beveling wheel and flat edging/safety beveling wheel for a lens processed with the φ45 internal data Jig: For adjusting CR39 safety bevel, a lens of -3 to -5 D is recommended. 1.
LLE14BRDA001A/E <Flat edging/safety beveling wheel position adjustment> 1) Call up the φ45 internal data. 2) Select MTL and GUI (5:5). Flat edge and safety bevel a CR39, -3 to -5 D lens. 3) Press to move the arrow (→) to “SFB Wheel Pos.
LLE14BRDA001A/E • When the safety bevel width on the right side of the top edge is wider, decrease the value. • When the safety bevel width on the left side of the top edge is wider, increase the value. Front surface 6.
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LLE14BRDA001A/E 3. Call up the 45 internal data. 4. Select GUI (5:5). Bevel and safety bevel a CR39, -3 to -5 D lens. 5. Check the safety bevel axis on the front surface.• Confirm that the safety bevel width remains nearly the same along the top edge from left to right as seen from the lens front.
LLE14BRDA001A/E 7.7 Other Settings and Adjustments 7.7.1 Dressing wheels Purpose: If wheels are dull, the processing time becomes longer or the accuracy in size and polish becomes low. Dress wheels periodically. Jig: Dressing stick for roughing wheel (orange) WA80K, dressing stick for finishing wheel (white) WA320K, compound kit (40380-1700) 1.
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LLE14BRDA001A/E 4. Open the processing chamber door. 5. Dress the wheel. <Roughing wheel for glass lenses and finishing wheel> 1) Press . The wheel rotates and cooling water runs. 2) Wet the dressing stick well with running water. Finishing wheel => Use the dressing stick for finishing wheel. Roughing wheel for glass lenses =>...
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LLE14BRDA001A/E 6) Holding the stick by its handle, lightly touch the compound covered pad surface to the rotating polishing wheel. The pad is gradually worn away. Dress the wheel until the white surface of the pad wears away. Be careful not to let the pad wear away all the way to the stick.
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LLE14BRDA001A/E <Grooving wheel> 1) Press . The safety beveling wheel Dressing ASSY. comes out and the cooling water stick runs. 2) Wet the dressing stick for finishing wheel well with running water. 3) Press to stop the cooling water. 4) Lightly touch the dressing stick to the grooving wheel from directly above until the dressing stick is slightly grooved.
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