Table of Contents Page § 1 INTRODUCTION ......................1-1 § 2 SAFETY PRECAUTIONS .................... 2-1 2.1 General Precautions ....................2-1 § 3 TROUBLESHOOTING ....................3-1 § 4 SUB TROUBLESHOOTING ..................4-1 4.1 The Starting Screen does not Appear................4-1 4.2 The Initialization does not Start.
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Page 4.7 The Feeler does not Touch the Lens................4-33 4.7.1 The front feeler does not touch the lens............4-33 4.7.2 The rear feeler does not touch the lens............. 4-33 4.8 The Lens Processing cannot be Performed Properly..........4-34 4.8.1 Water leaks.
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Page 6.10 Replacing the Spindle AS..................6-11 6.11 Replacing the Grooving and Drilling AS ..............6-12 6.12 Replacing the SFB AS .................... 6-13 6.13 Replacing the Ganged Water Supply Pipe AS............6-14 6.14 Replacing the Upper Processing Chamber AS ............6-15 6.15 Replacing the Lower Processing Chamber AS............
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Page 7.2.3 Dressing wheel ....................7-4 7.2.3.1 Dressing ....................7-4 7.2.3.2 Compound .................... 7-5 7.2.4 Reading the lens data ..................7-5 7.2.5 Reading the data of the drilling adjustment lens ........... 7-6 7.3 Calibration ......................... 7-6 7.4 Feeler Adjustment ...................... 7-7 7.4.1 Adjusting the feeler height ..................
• For proper after-sales service, it is necessary to understand this manual thoroughly before servicing. • Refer to the NIDEK multifunction edger, model: ME-1000 Operator’s Manual and Parts List. • Specifications are subject to change without notice for improvement. As for important changes, refer to the Technical Bulletins (T.B.).
LLE11ARDA001A/E § 2 SAFETY PRECAUTIONS 2.1 General Precautions • Only the service persons who are accustomed to using tools, and have a deep knowledge of this instrument are allowed to repair the instrument. • Proceed right work in accordance with the procedure. If not, accidents or failure of the instrument may result.
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LLE11ARDA001A/E • Never work with wet hands. It may result in an electric shock or instrument malfunction. • Avoid spraying water into the instrument. • Do not exert excessive force to the stylus of the tracing unit. It may cause a deformation of the stylus or instrument malfunction. •...
LLE11ARDA001A/E § 3 TROUBLESHOOTING Turn on the power switch. Does the starting screen appear? 4.1 The Starting Screen does not Appear. Does the initialization start? 4.2 The Initialization does not Start. Does any error message appear? 4.3 The Error Message Appears. Does the maintenance message Please Clean Tank &...
LLE11ARDA001A/E § 4 SUBTROUBLESHOOTING 4.1 The Starting Screen does not Appear. Use the wall outlet which can supply the proper power Is the power supply voltage of the wall outlet proper? supply voltage. Replace the blown fuse with the new one. Do the fuses blow? (See 6.32.) Is the voltage between 1a-2a terminals of the power...
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LLE11ARDA001A/E Is the voltage of the P103 (J3) connector on the BA01 Replace the BA01 board (40350-BA01) with the new board (40350-BA01) as described below? one. Between 7A-5A(7B-5B、8A-6A) pins: DC+3.3V (See 6.1.1.) Between 19A-19B(20A-20B) pins:DC+12V Is the voltage of the P301 (J1) connector on the BA03 board (40350-BA03) as described below? Replace the CA28 cable (40350-CA28) with the new Between 7A-5A(7B-5B、8A-6A) pins:DC+3.3V...
LLE11ARDA001A/E 4.2 The Initialization does not Start. Replace the CA12 cable (40350-CA12) with the new Does the CA12 cable (40350-CA12) break? one. Replace the BA01 board (40350-BA01) with the new one. (See 6.1.1.) Is the symptom improved? Completion Replace the BA02 board (40350-BA02) with the new one.
LLE11ARDA001A/E 4.3 The Error Message Appears. Is the error code 101-Roughing was not completed 4.3.1.1 Error code 101-Roughing was not completed is displayed? displayed. Is the error code 102-Finishing was not completed 4.3.1.2 Error code 102-Finishing was not completed is displayed? displayed.
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LLE11ARDA001A/E Is the error code 404-R Initialize error displayed? 4.3.3.4 Error code 404-R Initialize error is displayed. Is the error code 405-XY Initialize error displayed? 4.3.3.5 Error code 405-XY Initialize error is displayed. Is the error code 406-XY Initialize error displayed? 4.3.3.6 Error code 406-XY Initialize error is displayed.
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LLE11ARDA001A/E Is the error code 501-Chuck origin error displayed? 4.3.4.1 Error code 501-Chuck origin error is displayed. Is the error code 601-Main wheel was not rotate 4.3.5.1 Error code 601-Main wheel was not rotate is displayed? displayed. 4.3.5.2 Error code 602-Drill/Cutter was not rotate is Is the error code 602-Drill/Cutter was not rotate displayed (only for the former versions than displayed (only for the former versions than V1.10)?
LLE11ARDA001A/E 4.3.1.1 Error 101-Roughing was not completed is displayed. Dress the wheel. (See 7.2.3.) Is the symptom improved? Completion Is the parameter value of the maximum processing Select 40 of the maximum processing rotation rotation numbers 40? numbers. Does the Y axis move smoothly when checking its Replace the Y axis AS (40350-5300) with the new one.
LLE11ARDA001A/E 4.3.1.2 Error 102-Finishing was not completed is displayed. Dress the wheel. (See 7.2.3.) Is the symptom improved? Completion Is the maximum processing rotation number 40? Select 40 of the maximum processing rotation number. Check the operation of the Y axis by hand when the X Place the cables that interfere with the mechanical axis of the carriage is located in the finishing position.
LLE11ARDA001A/E 4.3.2.1 201-Feeler off error is displayed. Replace the lens with the new one, or change the Is the lens size less than the processing range? layout. Replace the left feeler (40350-M435) or the right feeler Does the left feeler (40350-M435) or the right feeler (40350-M436) with the new one.
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LLE11ARDA001A/E Replace the rotary encoder (40350-E035) of the right Does the rotary encoder (40350-E035) of the right lens lens measuring AS (40350-4200) with the new one. measuring AS (40350-4200) break? (See 6.21.2.) Replace the CA14 cable (40350-CA14) with the new Does the CA14 cable (40350-CA14) break? one.
LLE11ARDA001A/E 4.3.2.3 203-Feeler lift error is displayed. Is the processing with frame change performed? Establish the frame change mode. Are the cataract lens, bifocal lens and such processed Process the lens in EX mode. in EX mode? Replace the left feeler (40350-M435) or the right feeler Does the left feeler (40350-M435) or the right feeler (40350-M436) with the new one.
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LLE11ARDA001A/E Is the voltage between 6-4 pins of the P705 (J5) Adjust the position of the shading plate (40350-M428). connector of the left lens measuring AS (40350-4100) (See 7.15.) DC+5V? Is the voltage between 6-4 pins of the P705(J5) Adjust the position of the shading plate (40350-M424). connector on the BA07 board (40350-BA07) of the (See 7.16.) right lens measuring AS (40350-4200) DC+5V?
LLE11ARDA001A/E 4.3.2.4 Error 204-Front and rear data crossed is displayed. Replace the left feeler (40350-M435) or the right feeler Does the left feeler (40350-M435) or the right feeler (40350-M436) with the new one. (40350-M436) wear out remarkably? (See 6.18 and 6.19.) Replace the rotary encoder (40350-E035) of the left Does the rotary encoder (40350-E035) of the left lens lens measuring AS (40350-4100) with the new one.
LLE11ARDA001A/E Is the symptom improved? Copletion Perform the adjustment of the feeler. (See 7.4.) Perform the calibration of the lens measuring unit. (See 7.3.) Is the symptom improved? Completion Replace the BA02 board (40350-BA02) with the new one. (See 6.1.2.) Is the symptom improved? Completion Replace the BA01 board (40350-BA01) with the new...
LLE11ARDA001A/E 4.3.3.1 401-XYR Initialize error is displayed. Perform the procedures described in 4.3.2.2, 4.3.3.3 and 4.3.3.4. 4.3.3.2 402-X Initialize error is displayed. Replace the BA02 board (40350-BA02) with the new Is the voltage between GND-1pin of the P217(J17) one. connector on the BA02 board (40350-BA02) DC+5V? (See 6.1.2.) Is the voltage between GND-2pin of the P217(J17) on the BA02 board (40350-BA02) as described below...
LLE11ARDA001A/E 4.3.3.3 403-Y Initialize error is displayed. Replace the BA02 board (40350-BA02) with the new Is the voltage between 1-5 pins of the P208(J8) one. connector on the BA02 board (40350-BA02) DC+5V? (See 6.1.2.) Replace the CA20 cable (40350-CA20) with the new Does the CA20 cable (40350-CA20) break? one.
LLE11ARDA001A/E 4.3.3.4 404-R Initialize error is displayed. Replace the BA02 board (40350-BA02) with the new Is the voltage between 1-5 pins of the P208(J8) one. connector on the BA02 board (40350-BA0) DC+5V? (See 6.1.2.) Replace the CA20 cable (40350-CA20) with the new Does the CA20 cable (40350-CA20) break? one.
LLE11ARDA001A/E 4.3.3.5 405-XY Initialize error is displayed. Perform the procedures described in 4.3.3.2 and 4.3.3.3. 4.3.3.6 406-XR Initialize error is displayed. Perform the procedures described in 4.3.3.2 and 4.3.3.4. 4.3.3.7 407-YR Initialize error is displayed. Perform the procedures described in 4.3.3.3 and 4.3.3.4. 4 - 19...
LLE11ARDA001A/E 4.3.3.8 408-Front feeler Initialize error is displayed. Replace the left and right lens measuring units (40350- Does the feeler slide smoothly in the X axis direction? 4100,4200) with the new one. (See 6.9.) Replace the BA02 board (40350-BA02) with the new Is the voltage between the 1-4 pins of the P204(J4) one.
LLE11ARDA001A/E 4.3.3.9 409-Rear feeler Initialize error is displayed. Replace the left and right lens measuring units (40350- Does the feeler slide smoothly in the X axis direction? 4100,4200) with the new one. (See 6.9.) Replace the BA02 board (40350-BA02) with the new Is the voltage between 1-4 pins of the P205(J5) one.
LLE11ARDA001A/E 4.3.3.10 410-Drill ZR Initialize error is displayed. Perform the procedures described in 4.3.3.11 and 4.3.3.12. 4.3.3.11 411-Drill Z Initialize error is displayed. Is the voltage between the 13-15th(14-16) pins of the Replace the BA02 board (40350-BA02) with the new P211(J11) connector on the BA02 board (40350- one.
LLE11ARDA001A/E 4.3.3.12 412-Drill R Initialize error is displayed. Is the voltage between the 13-15 (14-16) pins of the Replace the BA02 board (40350-BA02) with the new P211(J11) connector on the BA02 board (40350- one. BA02) DC+5V? (See 6.1.2.) Replace the CA23 cable (40350-CA23) with the new Deos the CA23 cable (40350-CA23) break? one.
LLE11ARDA001A/E 4.3.3.13 413-SFB Initialize error is displayed. Is the voltage between the 1-9(2-10) pins on the BA02 Replace the BA02 board (40350-BA02) with the new board (40350-BA02) DC+24V, and the one between one. the 7-9(8-10) pins DC+5V? (See 6.1.2.) Replace the CA21 cable (40350-CA21) with the new Does the CA21 cable (40350-CA21) break? one.
LLE11ARDA001A/E 4.3.4.1 501-Chuck origin error is displayed. Replace the BA02 board (40350-BA02) with the new Is the voltage between the 1-5 pins of the P208(J8) on one. the BA02 board (40350-BA02) DC+5V? (See 6.1.2.) Replace the CA20 cable (40350-CA20) with the new Does the CA20 cable (40350-CA20) break? one.
LLE11ARDA001A/E 4.3.5.1 Error 601-Main wheel was not rotate is displayed. Turn OFF the power. Then, turn ON the power again after 20 or more seconds. Is the symptom improved? Completion Replace the CA10 cable (40350-CA10) with the new Does the CA10 cable (40350-CA10) break? one.
LLE11ARDA001A/E 4.3.5.2 Drill/Cutter rotation error is displayed (only for the former versions than V1.10). Replace the CA23 cable (40350-CA23) with the new Does the CA23 cable (40350-CA23) break? one. Replace the CA23 cable (40350-CA24) with the new Does the CA23 cable (40350-CA24) break? one.
LLE11ARDA001A/E 4.3.5.3 Error 603-SFB wheel was not rotate is displayed. Replace the CA21 cable (40350-CA21) with the new Does the CA21 cable (40350-CA21) break? one. Replace the CA22 cable (40350-CA22) with the new Does the CA22 cable (40350-CA22) break? one. Does the DC motor with encoder (40350-E025) for Replace the DC motor with encoder (40350-E025) for SFB AS break?
LLE11ARDA001A/E 4.3.6.1 701-Cover open error is displayed. Is the voltage of the P206(J6) on the BA02 board Replace the BA02 board (40350-BA02) with the new (40350-BA02) as described below? one. :DC+24V 1-9(2-10) pins (See 6.1.2.) :DC+ 5V 7-9(8-10) pins Does the CA15 cable (40350-CA15) break? Replace the CA15 (40350-CA15) with the new one.
LLE11ARDA001A/E 4.3.6.2 702-Cover close error is displayed. Perform the procedures described in 4.3.6.1. 4.4 The maintenance message appears. Is the message asking to clean the pump tank and Clean the pump tank and replace the filter with the new replace the filter displayed? one.
LLE11ARDA001A/E 4.5 The System cannot be Operated with the Switches on the Control Panel. Replace the CA28 cable (40350-CA28) with the new Does the CA28 cable (40350-CA28) break? one. Is there a continuity between the following pins of the P301(J1) connector on the BA03 board (40350-BA03)? CHUCK :A11-A14 pins Replace the BA03 board (40350-BA03) with the new TOUCH :A13-B12 pins...
LLE11ARDA001A/E 4.6 The System cannot be operated with the Toutch Panel. Perform the calibration of the touch panel. (See 7.17.) Is the symptom improved? Completion Replace the CA28 cable (40350-CA28) with the new Does the CA28 cable (40350-CA28) break? one. Is there a continuity between the following connectors on the BA03 board (40350-BA03)? P304(J3) connector -...
LLE11ARDA001A/E 4.7 The Feeler does not Touch the Lens. 4.7.1 The front feeler does not touch the lens. Replace the left and right lens measuring units (40350- Does the feeler slide smoothly in the X axis direction? 4100, 4200) with the new one. (See 6.9.) Replace the rotary encoder (40350-E035) of the left Does the rotary encoder (40350-E035) of the left lens...
LLE11ARDA001A/E 4.8 The Lens Processing cannot be Performed Properly. Does the water leak? 4.8.1 Water leaks. Does the water run? 4.8.2 Water does not run. Does the axis shift occur? 4.8.3 The axis shift occurs. 加工時間が長いですか ? Is the processing time long? 4.8.4 The processing time is long.
LLE11ARDA001A/E 4.8.1 Water leaks. Is the water pressure at the direct coupling of the water Close the valve of the water pipe to reduce the water line high? pressure. Does the water leak from the joint of hoses? Reapply the seal (Three bond 1120) to the joint. Completion 4.8.2 Water does not run.
LLE11ARDA001A/E 4.8.3 Axis shift occurs. Perform the axis adjustment. Do the axes of the cup and lens shift in the processing? (See 7.7.) Use a protective tape in processing. Is the symptom improved? Use the soft processing mode. Completion 4.8.4 Processing time is long. Dress the wheel.
LLE11ARDA001A/E 4.8.5 The bevel position is not proper. Perform the feeler adjustment. Is the lens measuring position proper? (See 7.4.) (See 7.4.) Is the overall size of the lens proper? Adjust the size. Enable the measurement after roughing. Is the symptom improved? Completion Perform the calibration of the lens measuring AS.
LLE11ARDA001A/E 4.8.6 The SFB position is not proper. Is the lens measuring position proper? Perform the feeler adjustment. (See 7.4.) (See 7.4.) Is the overall size of the lens proper? Adjust the size. Enable the measurement after roughing. Is the symptom improved? Completion Perform the calibration of the lens measuring AS (See 7.3.)
LLE11ARDA001A/E 4.8.7 The groove position is not proper. Perform the procedures described in 4.8.6 the SFB position is not proper. Is the lens measuring position proper? Perform the feeler adjustment. (See 7.4.) (See 7.4.) Is the overall lens size proper? Adjust the size.
LLE11ARDA001A/E 4.8.8 Unpolished parts are left in the polishing process Is the unpolished part left even after polishing the lens Completion twice without changing the size? Dress the polishing wheel. (See 7.2.3.) Is the symptom improved? Completion Perform the polishing adjustment. (See 7.8.) 4.8.9 The drilling position is not proper.
LLE11ARDA001A/E § 5 REMOVING PROCEDURE 5.1 Opening the top cover AS 1. Unscrew SB4×12 (n=2) at the front and lift up the top cover AS (40350-2000). The position of the top cover can be adjusted in 2 steps. 5.2 Removing the front cover 1.
LLE11ARDA001A/E 5.4 Removing the side cover L 1. Loosen SB4×12 (n=2) which fix the front cover. (See 5.2.) 2. Unscrew SB4×12 (n=2) and 3WP4 (n=2). 3. Remove the side cover L (40350-M225). 4. Reassemble the parts in reverse order. 5.5 Removing the rear cover 1.
LLE11ARDA001A/E § 6 REPLACEMENT PROCEDURE 6.1 Replacing the Printed Board 6.1.1 Replacing the BA01 printed board Replacement part: 40350-BA01 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Disconnect all the connectors on the printed board (40350-BA01). 3. Unscrew PC3×4 (n=4) and remove the printed board (40350-BA01).
LLE11ARDA001A/E 6.1.3 Replacing the printed board BA03 Replacement part: 40350-BA03 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Disconnect the connectors on the display AS (40350-2100). 3. Unscrew SB4×12 (n=4) from the top cover AS (40350-2000) and remove the display AS (40350-2100).
LLE11ARDA001A/E 6.1.5 Replacing the printed board BA05 Replacement part: 40350-BA05 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Disconnect all the connectors on the printed board (40350-BA05). 3. Unscrew SB3×6 (n=2). Remove the board cover (40350-M669) and printed board (40350-BA05).
LLE11ARDA001A/E 6.1.7.2 Replacing the printed board BA07 of the right lens measuring AS Replacement part: 40350-BA07 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Disconnect all the connectors on the printed board (40350-BA07). 3. Unscrew PC3×6 (n=2) and remove the printed board (40350-BA07).
LLE11ARDA001A/E 6.1.9 Replacing the printed board BA09 Replacement part: 40350-BA09 1. Open the top cover AS (40350-2000) and remove the rear cover (40350-M222). (See 5.1. and 5.5.) 2. Remove the electric operated AS (40350-7000). (See 6.1.8.) 3. Disconnect all the connectors on the printed board (40350-BA09).
LLE11ARDA001A/E 6.2 Replacing the Grinding Wheel AS Replacement part: 40350-1060 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Remove the hexagonal bolt (40340-M722) and wheel stopper (40350-M174). Use the wheel removing jig (40390-6000) to remove the grinding wheel AS (40350-1060). Turn the wheel inward to remove it since the screw channel of the wheel is reverse.
LLE11ARDA001A/E 6.4 Replacing the Lens Adapter Replacement part: 40370-8100 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Remove the flat point set screw (40370-M008) and remove the lens adapter (40370-8100). 3. Reassemble the parts in reverse order. 6.5 Replacing the Power Switch Replacement part: 80460-00123 1.
LLE11ARDA001A/E 6.6 Replacing the Switching Regulator Replacement part: 80602-00101 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Remove the side cover R. (See 5.3.) 3. Disconnect all the connectors from the switching regulator (80602-00101). 4. Unscrew PC4×5 (n=4) and remove the switching regulator (80602-00101).
LLE11ARDA001A/E 6.7 Replacing the Inverter Replacement part: 42203-E017 1. Remove the display AS (40350-2100) from the top cover AS (40350-2000). (See 6.1.3.) 2. Disconnect all the connectors from the inverter (42203-E017). 3. Peel off the attachment sheet (40350-M206) and remove the inverter (42203-E017). 4.
LLE11ARDA001A/E 6.9 Replacing the Lens Measuring AS 6.9.1 Replacing the left lens measuring AS Replacement part: 40350-4100 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Remove the electric operated cover AS (40350- 7000). (See 6.1.8.) 3. Disconnect all the connectors from the left lens measuring AS (40350-4100).
LLE11ARDA001A/E 6.10 Replacing the Spindle AS Replacement part: 40350-1400 1. Remove the front cover (40350-M220) and side cover L (40350-M225). (See the section 2. Slide the right and left shafts (40350-M505, M506) in the back. 3. Remove the wheel. (See 6.2.) 4.
LLE11ARDA001A/E 6.11 Replacing the Grooving and Drilling AS Replacement part: 40350-3000 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Remove the electric operated cover AS (40350- 7000). (See 6.1.8.) 3. Unscrew SB4×10 (n=2) and remove the processing AS (40350-3300). 4.
LLE11ARDA001A/E 6.12 Replacing the SFB AS Replacement part: 40350-6000 1. Remove the front cover (40350-M220). (See the section 5.) 2. Disconnect the connectors P501 (J1) and P502 (J2) on the printed board (40350-BA05). 3. Unscrew CS4×8 (n=2) and remove the spindle AS (40350-6300).
LLE11ARDA001A/E 6.13 Replacing the Ganged Water Supply Pipe AS Replacement part: 40350-9300 1. Remove the SFB AS (40350-6000). (See 6.12.) 2. Unscrew SB4×12 (n=2) and remove the cover holder L (40350-M112). Previously disconnect the cable. 3. Remove the hose connecting to the ganged water supply pipe AS (40350-9300).
LLE11ARDA001A/E 6.14 Replacing the Upper Processing Chamber AS Replacement part: 40350-9200 1. Remove the front cover. (See the section 5.) 2. Remove the electric operated cover AS (40350- 7000). (See 6.1.8.) 3. Remove the right and left lens measuring AS (40350-4100, 4200).
LLE11ARDA001A/E 6.15 Replacing the Lower Processing Chamber AS Replacement part: 40350-9100 1. Remove the grooving and drilling AS (40350- 3000). (See 6.11.) 2. Remove the upper processing chamber AS (40350-9200). (See 6.14.) 3. Remove the lens clamp (40370-3200) and lens adapter (40370-8100).
LLE11ARDA001A/E 6.16 Replacing the Carriage AS Replacement part: 40350-5000 1. Remove the lower processing chamber AS (40350-9100). (See 6.15.) 2. Disconnect all the connectors from the carriage AS (40350-5000) 3. Unscrew the fixing screws SB6×12 (n=2) of the X axis motor. 4.
LLE11ARDA001A/E 6.18 Replacing the Left Feeler Replacement part: 40350-M435 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Unscrew HH4×4 (n=2) and remove the feeler AS (40350-4120). 3. Unscrew the No.0 type 1 flat head screw (40340-M994, n=2). Remove the holder (40340-M985) and the left feeler (40350- M435).
LLE11ARDA001A/E 6.19 Replacing the Right Feeler Replacement part: 40350-M436 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Unscrew HH4×4 (n=2) and remove the right feeler AS (40350-4220). 3. Unscrew the No.0 type 1 flat head screw (40340-M994, n=2). Remove the holder (40340-M985) and the right feeler (40350- M436).
LLE11ARDA001A/E 6.20 Replacing the DC Motor 6.20.1 Replacing the DC motor of the left lens measuring AS Replacement part: 40350-E047 1. Remove the left lens measuring AS (40350- 4100). (See 6.9.) 2. Disconnect the connector P704 (J4) on the printed board (40350-BA07). 3.
LLE11ARDA001A/E 6.21 Replacing the Rotary Encoder 6.21.1 Replacing the rotary encoder of the left lens measuring AS Replacement part: 40350-E035 1. Disconnect the P704 (J4) connector on the printed board (40350-BA07). 2. Remove the rotary encoder (40350-E035). (See 6.20.1.) 3. Reassemble the parts in reverse order. 6.21.2 Replacing the rotary encoder of the right lens measuring AS Replacement part: 40350-E035 1.
LLE11ARDA001A/E 6.22.2 Replacing the Alfa step motor for the Y axis Replacement part: 40347-E030 1. Remove the Y axis AS (40350-5300). (See 6.17.) 2. Remove the timing belt (40350-M503). 3. Unscrew SB3×8 (n=4) and remove the Alfa step motor (40347-E030). 4.
LLE11ARDA001A/E 6.22.3 Replacing the Alfa step motor for the θ θ θ θ θ axis Replacement part: 40347-E030 1. Open the top cover AS (40350-2000) and remove the side cover L (40350-M225). (See the section 5.) 2. Unscrew H4×4 (n=2) on the back side of the Alfa step motor driver (40347-E030) and remove the pinion (40350-M516).
LLE11ARDA001A/E 6.22.4 Replacing the Alfa step motor Replacement part: 40347-E030 1. Open the top cover AS (40350-2000) and remove the side cover L (40350-M225). (See the section 5.) 2. Unscrew SB4×10 (n=2) and unclamp the cables. Remove the CN2 connector from the Alfa step motor driver (for CHUCK, 40273- E007).
LLE11ARDA001A/E 6.23 Replacing the Pulse Motor Driver 6.23.1 Replacing the Alfa step motor driver for the X axis Replacement part: 40347-E031 1. Remove the power AS (40350-1500). (See 6.33.) 2. Disconnect all the connectors from the Alfa step motor driver (for X axis, 40347-E031). 3.
LLE11ARDA001A/E 6.23.3 Replacing the Alfa step motor driver for the θ θ θ θ θ axis Replacement part: 40347-E031 1. Remove the power AS (40350-1500). (See 6.33.) 2. Disconnect all the connectors from the Alfa step motor driver (for θ θ θ θ θ axis, 40347-E03). 3.
LLE11ARDA001A/E 6.24 Replacing the Spindle Motor AS Replacement part: 40350-1410 1. Remove the spindle AS (40350-1400). (See 6.10.) 2. Unscrew SB5×30 (n=4). Remove the V ring (40350-M172), spindle holder (40350-M106) and spindle motor AS (40350-1410). 3. Reassemble the parts in reverse order. 6.25 Replacing the Inverter for the BL Motor Replacement part: 40350-E031 1.
LLE11ARDA001A/E 6.26 Replacing the DC Motor with Encoder 6.26.1 Replacing the DC motor with encoder for the SFB AS Replacement part: 40350-E025 1. Remove the SFB AS (40350-6000). (See 6.12.) 2. Unscrew SB4×8 (n=2) and remove the spindle AS (40350-6300). 3.
LLE11ARDA001A/E 6.27 Replacing the Pulse Motor of the Electric Operated Cover AS (40350-E020) Replacement part: 40350-E020 1. Remove the electric operated cover AS (40350- 7000). (See 6.1.8.) 2. Disconnect the connector P802 (J2) on the printed board (40350-BA08). 3. Turn over the electric operated cover AS (40350-7000), loosen the timing belt (40350- M918), unscrew HH4×3 (n=2), and remove the pulley (40350-M956).
LLE11ARDA001A/E 6.29 Replacing the Miter Gear Replacement part: 40350-M392 1. Remove the processing AS (40350-3300). (See 6.11.) 2. Unscrew HH3×3 (n=2) and remove the miter gear (40350-M392). 3. Reassemble the parts in reverse order. * Attach the miter gear (40350-M392) so that the flat surfaces of the shaft (40350-M391) fit the position of HH3×3.
LLE11ARDA001A/E 6.31 Replacing the Cutter Replacement part: 40350-M364 1. Press MENU on the layout screen. 2. Press Maintenance to display the pop-up menu. 3. Press DONE for the Cutter Exchange to display the pop-up menu. 4. Press YES in the pop-up menu. 5.
LLE11ARDA001A/E 6.33 Replacing the Power AS Replacement part: 40350-1500 1. Remove the side cover R (40350-M223), the rear cover (40350-M222) and the top cover AS (40350-2000). (See 5.3, 5.5 and 5.6.) 2. Disconnect all the connectors of the power AS (40350-1500). 3.
LLE11ARDA001A/E § 7 ADJUSTMENT 7.1 Establishing the Adjustment Mode 7.1.1 Establishing the Menu mode 1. Press MENU on the layout screen to display the Menu screen. 2. Select each item. 3. Select the setting for each item. Menu Cancel EXIT 4.
LLE11ARDA001A/E 7.1.3 Establishing the System Setting mode 1. Depress MENU on the layout screen until the Parameter Setting screen appears. 2. Depress EXIT until the System Setting screen Parameter Setting Cancel EXIT appears. Setting - Adjustment Grinding Maintenance Calibration Machine Test 3.
LLE11ARDA001A/E 7.2 Verification before Adjustment 7.2.1 Verifying the wheel type Wheel Parameter BACK 1. Establish the System Setting mode. (See 7.1.3.) 2. Press Wheel Parameter. 3. Verify that the installed wheel type matches to the one displayed in the Machine Type before starting the adjustment.
LLE11ARDA001A/E 7.2.3 Dressing wheel 7.2.3.1 Dressing 1. Establish the MENU mode. Maintenance BACK (See 7.1.1.) 2 . P re s s M a i n t e n a n c e t o d i s p l a y t h e Maintenance screen.
LLE11ARDA001A/E 7.2.3.2 Compound 1. When the water is running to the wheel, press the STOP button to stop it supplying. * Wipe the water when the wheel is wet. * Do not run the cleaning water while the compounding is being performed. Desired effect of the compound may not be obtained.
LLE11ARDA001A/E 7.2.5 Reading the data of the drilling adjustment lens 1. Establish the Parameter Setting mode. Maintenance BACK (See 7.1.2.) 2. Press Maintenance. 3. Read the stored lens data. 1) Drill adjustment pattern (diameter): Press DONE for the Drill Adjustment Pattern (Dia.).
LLE11ARDA001A/E 7.4 Feeler Adjustment 7.4.1 Adjusting the feeler height 1. Read the stored lens data of circle 45. (See 7.2.4.) 2. Lightly apply grease (EL-4) or baby powder on the lens so as to recognize the feeler’s measuring track. Put the lens into the processing chamber.
LLE11ARDA001A/E 7.4.2 Adjusting the feeler AXIS 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Grind the lens: CR39 by the settings as below. 1) Pattern data a. Data: stored square 45 b. FPD: 70.00 c. PD: 70.00 d.
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LLE11ARDA001A/E 7. Perform the adjustment by following the Adjustment BACK procedures below when the measuring track is not parallel to the lens edge. * Recognize the inner line of the track as the measuring track. 1) Establish the Parameter Setting mode. (See 7.1.2.) 2) Press Feeler AXIS.
LLE11ARDA001A/E 7.5 Size Adjustment 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Select the processing settings as below on the layout screen. 1) Frame type a. In bevel grinding: Metal b. In flat grinding: Nylor 2) Grinding mode: Auto 3) Polishing: NONE 4) S.F.B.: NONE 3.
LLE11ARDA001A/E 7.6 Adjusting the Bevel Position 1. Read the lens data of circle 45. (See 7.2.4.) 2. Select the grinding settings on the layout screen. 1) Frame type: Metal 2) Processing mode: Guide (5 : 5) 3) Polishing: NONE 4) S.F.B.: NONE 3.
LLE11ARDA001A/E 7.7 AXIS Adjustment 1. Draw a horizontal line in the middle of the lens. 2. Block the lens cup to the lens to align it to the horizontal line. 3. Read the stored lens data of square 45. (See 7.2.4.) 4.
LLE11ARDA001A/E 7.8.2 Adjusting the polishing AXIS 1. Establish the Parameter Setting mode. Adjustment BACK (See 7.1.2.) 2. Press Polish Diff. 3. Select 0.0 for the CR39, Flat. 4. Read the stored lens data of square 45. (See 7.2.4.) 5. Select the processing settings as below on the layout screen.
LLE11ARDA001A/E 7.8.3 Adjusting the Polish Size 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Select the processing settings of the lens diopter -3D to -5D as below on the layout screen. 1) Frame type a. In beveling: Metal b.
LLE11ARDA001A/E 7.9 Adjustment of the Safety Bevel 7.9.1 Adjusting the S.F.B. position Setting - Safety Bevel BACK 1. Establish the MENU mode. (See 7.1.1.) 2. Press Setting -Safety Bevel. 3. Press Medium. 4. Change the following parameter settings. 1) Rear Size (Bevel): 0.4 2) Rear Size (Flat): 0.4 3) Front Size (Bevel): 0.3 4) Front Size (Flat): 0.3...
LLE11ARDA001A/E 7.9.2 Adjustment of the Safety Bevel AXIS 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Select the processing settings of the lens (lens type: CR-39, diopter: -3D to -5D) as below on the layout screen. 1) In beveling a.
LLE11ARDA001A/E 7.9.4 Adjusting the Safety Bevel AXIS (Polish) 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Select the processing settings of the lens (lens type: CR-39, diopter -3D to -5D) as below on the layout screen. 1) Frame type: Metal 2) Processing mode: Auto 3) Polishing: Polish...
LLE11ARDA001A/E 7.10 Groove Adjustment 7.10.1 Adjusting the grooving depth 1. Read the stored lens data of circle 45. (See 7.2.4.) 2. Select the grinding settings of the lens (lens type: CR-39, diopter: -3D to -5D) as below on the layout screen or Guide processing screen.
LLE11ARDA001A/E 7.10.2 Adjusting the groove position 1. Read the lens data of square 45. (See 7.2.4.) 2. Select the grinding settings of the lens (lens type: CR-39, diopter: -3D to -5D) on the layout screen. 1) Frame type: Nylor 2) Processing mode: Guide (5 : 5) 3) Polishing: NONE 4) S.F.B.: NONE 3.
LLE11ARDA001A/E 7.10.3 Adjusting the Groove AXIS 1. Read the stored lens data of square 45. (See 7.2.4.) 2. Select the processing settings as below on the layout screen. 1) Frame type: Nylor 2) Processing mode: Auto 3) Polishing: NONE 4) S.F.B.: NONE 3.
LLE11ARDA001A/E 7.11 Drilling Adjustment 7.11.1 Preparation for the drilling adjustment 1. Check the diameter of the attached end mill Setting - Grinding BACK and follow the procedures below to input the value in “mm”. 1) Establish the MENU mode. (See 7.1.1.) 2) Press Setting - Grinding.
LLE11ARDA001A/E 7.11.2 Adjusting the Hole Diameter 1. Read the Drill Adjustment Pattern (Diameter). (See 7.2.5.) 2. Put the lens into the processing chamber and grind it. 3. Check the drilled hole with a straight pin (M6) of φ φ φ φ φ 2.0. Push the pin to the hole and select the hole that the pins can pass through.
LLE11ARDA001A/E 7.11.3 Adjusting the Drilling AXIS and vertical centering 1. Read the Drill Adjustment Pattern (Dia.). (See 7.2.5.) 2. Put the lens into the processing chamber and grind it. 3. Measure A, B and L of the ground lens with vernier calipers.
LLE11ARDA001A/E 7.11.4 Adjusting the Drill Zero Point (Z) 1. Read the Drill Adjustment Pattern (Pos.). (See 7.2.5.) 2. Put the lens into the processing chamber and grind it. 3. Measure C and D of the ground lens with a vernier calipers. 4.
LLE11ARDA001A/E 7.11.5 Adjusting the Front Surface Offset 1. Read the Drill Adjustment Pattern (FSO). (See 7.2.5.) 2. Put the lens into the processing chamber and grind it. * The right feeler may interfere with the lens when using an excessive negative lens (-5D or more) in this processing.
LLE11ARDA001A/E 7.11.6 Adjusting the hole depth 1. Read the Drill Adjustment Pattern (FSO). (See 7.2.5.) 2. Put the lens into the processing chamber and grind it. 3. Verify that there are 6 holes drilled in the lens after the processing is completed. 1) : depth -0.3, inclination Auto 2) : depth 0.0, inclination Auto 3) : depth +0.3, inclination Auto...
1. Open the top cover AS. (See 5.1.) Insert the compact flash card to the CF slot of the ME-1000. * Pay attention to the inserting direction of the compact flash card. * Be sure to turn OFF the power of the main body when inserting and removing the compact flash card.
LLE11ARDA001A/E 7.14 Test Mode * Pay attention to avoid from hitting the axes and such to the mechanical end or interfering the axes, since the system does not check the interference and moving amount of the axes in Test mode. The state (position) of each axis will not be returned by initialization and such after exiting from the Test mode.
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LLE11ARDA001A/E 13. Y AXIS encoder indication: output of the Y axis encoder (It becomes 0 by pressing the Clear button.) 14. Y AXIS button: 1) Pressing the << button moves downward (departs from the origin). 2) Pressing the >> button moves upward (approaches to the origin). 15.
LLE11ARDA001A/E 7.15 Position adjustment of the left measuring AS shading plate 1. Open the top cover AS (40350-2000). (See 5.1.) 2. Loosen HH44 so as to turn the the shading plate (40350-M428) together with the collar (40350-M440). 3. Establish the Test mode. (See 7.1.2.) 4.
LLE11ARDA001A/E 7.17 Calibration of the touch panel 1. Turn ON the power while pressing the R/L button. 2. A cross mark as in the right illustration appears in the left corner of the display. Depress the mark with a touch pen for a few seconds.
LLE11ARDA001A/E 8.3 Appearance Front view Pen tray Processing chamber Display Control panel Flow control valves Rear view Air inlet/outlet Ethernet connector Power switch RS-232C connector (BAR CODE) RS-232C connector (RS-232C) Cooling fan Cooling fan Outlet for cleaning water Outlet for cleaning water Outlet for vacuum cleaner Fuses Power connector...
LLE11ARDA001A/E 8.5 Error message Error indication Contents Causes and measures 101-Roughing was not Insufficient dressing of the Glass Roughing is not completed. completed wheel Insufficient dressing of the wheel 102-Finishing was not (This error message is displayed Finishing is not completed. completed when the rotating numbers of the θ...
LLE11ARDA001A/E 8.6 Parameter List 1. Menu mode Large category Medium category Small category Seting - Grinding Adjustment Size AXIS Bevel Position Groove Position Groove Depth Hole Diameter Hole Depth Tool Bit Diameter [mm] Flute Length [mm] Size Preset Metal (CR39/Hi Index) Plastic (CR39/Hi Index) Flat (CR39/Hi Index) Metal (Glass)
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LLE11ARDA001A/E Large category Medium category Small category Setting - Safety SFB Mode (Bevel) Bevel Small Rear Size (Bevel) Rear Size (Flat) Front Size (Bevel) Front Size (Flat) Medium Rear Size (Bevel) Rear Size (Flat) Front Size (Bevel) Front Size (Flat) Large Rear Size (Bevel) Rear Size (Flat)
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LLE11ARDA001A/E 2. Parameter Setting mode Large category Medium category Small category Adjustment Feeler Height Feeler AXIS Bevel Position Bevel Position (Glass) Bevel Position (Polish) Polish Wheel Height Drill Adjustment Mode Finish Size CR39, Bevel CR39, Flat Hi Index, Bevel Hi Index, Flat Polyca./Acrylic, Bevel Polyca./Acrylic, Flat Trivex, Bevel...
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LLE11ARDA001A/E Large category Medium category Small category Adjustment Safety Bevel Rear Position (Flat, Polish) Front Position (Flat, Polish) Rear Position (Bevel) Front Position (Bevel) Rear Position (Bevel, Polish) Front Position (Bevel, Polish) Rear AXIS (Flat) Front AXIS (Flat) Rear AXIS (Flat, Polish) Front AXIS (Flat, Polish) Rear AXIS (Bevel) Front AXIS (Bevel)
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LLE11ARDA001A/E 3. System Setting mode Large category Medium category Small category Process Conter CR39 Hi Index Polyca. Acrylic Trivex Glass Total Wheel Rough Rough(Glass) Finish Polish Groove SFB Polish Drill Wheel Parameter Machine type (PL4) PLB-G (PLB-2R) Maintenance Drill Hole AXIS(S) Head Level Adjustment (Cutter) Measurement Data Trace Print Screen Enabled...
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