To conduct repairs properly, thorough understanding of the contents in this manual is required prior to the service. Refer to the Operator’s Manual and Parts List for the SE-9090 Supra. In case the system cannot be repaired by the procedures described in this manual, please report the serial number of the system and details of the symptom or symptoms.
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LLE7D*RDA002B 2 SAFETY PRECAUTIONS 1 . Requirements for prior contact regarding repair 1 ) When conducting repairs described in the Service Manual or Service Manual Annex, prior contact with NIDEK is not necessary. 2 ) When conducting repairs not covered in the Service Manual or Service Manual Annex, prior contact with NIDEK in writing is required.
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LLE7D*RDA002B c . Cables are soldered properly. * Do not yank the cables with excessive force. Doing so could cause cable break- age. * Never perform servicing with wet hands. Doing so could cause electric shock or malfunction 9 ) The labeled area indicates high voltage.
LLE7D*RDA002B 3 SPECIFICATIONS 3.1 Safety Features For safe use, the edger is provided with the following features. 1 . Emergency stop button When a user determines that it is dangerous to continue processing, operation can be immedi- ately stopped by pressing the emergency stop button. 2 .
LLE7D*RDA002B 3.2 Processing Specifications 1 . Processing unit 1 ) Processing system Double spindle system, Patternless 2 ) Processing mode Auto beveling/Auto grooving (processing controlled by computer) Guided processing (Beveling/Grooving) Flat edging Safety beveling (Unavailable for high base curve bevel- ing with Type PLB-8S) High base curve beveling (Type PLB-8 only) Step beveling (High base curve beveling with Type...
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LLE7D*RDA002B 2 ) Minimum lens size a . Type PLA and PLB (width × height) Unit: mm Without safety beveling With safety beveling Flat edging Beveling Flat edging Beveling Pliable cup ø32.0 × 19.0 ø33.6 × 20.6 ø34.0 × 21.0 ø35.6 ×...
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LLE7D*RDA002B 5 . Processing pressure Changeable in 15 levels (automatically controlled by the program) 6 . Wheel configurations 1 ) Type PLA Roughing wheel for plastic ø60 mm × 2 lenses Finishing wheel ø60 mm × 2 Safety beveling wheel ø60 mm (cone) ×...
LLE7D*RDA002B 3.3 Interface Specifications 1 . Display 10.4-inch SVGA color LCD display (touch screen) 2 . Layout Optical center/Frame center 3 . Layout entry item FPD/DBL PD (1/2 PD) Optical center height (, PD, BT) 4 . Interface RS-232C: three ports For connection with a PC or blocker For connection with the barcode scanner For connection with the Robotic handling unit...
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LLE7D*RDA002B 4 TROUBLESHOOTING Turn on the instrument breaker. Is the initial screen displayed? 5.1 Nothing is Displayed on Screen (p13) Does any error message appear? 5.2 Error Message Appears (p16) After the initialization, does the Layout screen 5.3 Initialization of Instrument does not Complete appear automatically and the processing chamber (p76) door open?
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LLE7D*RDA002B 5 SUBTROUBLESHOOTING 5.1 Nothing is Displayed on Screen Turn off the instrument breaker, then reconnect both ends of the power cord. Is the problem resolved when the instrument breaker is turned on? Does the backlight of the color LCD module 5.1.1 Backlight of color LCD does not illuminate (40273-E020) illuminate? (p14)
LLE7D*RDA002B 5.1.1 Backlight of color LCD does not illuminate 5.1.2 Power supply check (p15) Is the voltage between the P601 (J11) 1st and 2nd Replace the cable ASSY (40273-CA07) (see 9.3 pins on the I/O board (40274-BA06) DC +24 V? [p298] and 9.4 [p299]).
LLE7D*RDA002B 5.1.2 Power supply check Is the power supply voltage proper (single phase: Install a stabilized power supply. AC 200 V 50/60Hz)? Are there any breaks in the power cord (CE) Replace the power cord. (40274-CA01)? Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA02) (see 9.3 CA02)?
LLE7D*RDA002B 5.2 Error Message Appears 5.2.1 Error 1 (Communication timeout error) Select the network setting properly (see 8.15 Is the network setting proper? [p276]). Are there any breaks in the LAN cable or RS232C Replace the LAN cable or RS232C cable. cable? Is the destination equipment set properly? Set the destination equipment properly.
LLE7D*RDA002B 5.2.4 Error 102 (Front cover error) Is the front cover ASSY (40274-1100) closed? Close the front cover ASSY (40274-1100). When the front cover ASSY (40274-1100) is closed, does “Door” on the hardware test screen turn red (see 8.1.2.2 [p170])? When the front cover ASSY (40274-1100) is opened and the switch of the cable ASSY (40274- CA32) is turned on, does “Door”...
LLE7D*RDA002B 5.2.5 Error 103 (H-axis inside limit error) Check the shape data. Is the shape data too small? Correct the shape data. Are there any abnormalities in the lens measurement data when bevel simulation is performed? Perform the LMU calibration (see 8.12.2 [p190]).
LLE7D*RDA002B 5.2.6 Error 104 (V-axis upper limit error) Is safety beveling set for a thick lens or a Clear the safety beveling setting. decentering, sharply curved lens? Check the calibration data. Does it have any Calibrate the wheel positions (see 8.12.3 [p191]).
LLE7D*RDA002B 5.2.7 Error 105 (Roughing end error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Is the roughing wheel worn out? Replace the roughing wheel (see 7.1.27 [p125]). Does any cable or such interfere with the operation Change the route of the cable so that it does not of the RH axis ASSY (40274-2500) or LH axis interfere with the RH axis ASSY (40274-2500) or...
LLE7D*RDA002B 5.2.8 Error 106 (Finishing end error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Does the shape data show any discontinuous Correct the shape data. area? Is the finishing wheel worn out? Replace the finishing wheel (see 7.1.27 [p125]).
LLE7D*RDA002B 5.2.9 Error 107 (Polishing end error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Does the shape data show any discontinuous Correct the shape data. area? Is the polishing wheel worn out? Replace the polishing wheel (see 7.1.27 [p125]).
LLE7D*RDA002B 5.2.10 Error 108 (Grooving end error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Is the grooving wheel worn out? Replace the grooving wheel (see 7.5.5 [p166]). Is the grooving wheel clogged? Dress the grooving wheel (see 8.16.3 [p279]).
LLE7D*RDA002B 5.2.11 Error 109 (Step beveling end error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Is the step beveling wheel worn out? Replace the step beveling wheel (see 7.5.6 [p166]).
LLE7D*RDA002B 5.2.12 Error 110 (H- axis outside limit error) Perform the wheel calibration (see 8.12.3 [p191]). 5.2.13 Error 111 (V-axis lower limit error) Are there any abnormalities in the lens measurement data when bevel simulation is Perform the LMU calibration (see 8.12.2 [p190]).
LLE7D*RDA002B 5.2.15 Error 201 (LMU feeler off error) Do the feelers come off during measurement after Increase the differential (see 8.1 [p167] and 9.8 roughing? [p317]). Is the lens diameter larger than that to be Change the lens layout if possible. If it is not processed by 1.0 mm or more? possible, use a lens with a larger diameter.
LLE7D*RDA002B 5.2.16 Error 202 (LMU lens detection error) Is a lens set? Set a lens. Replace the feelers (40271-M673) (see 7.5.2 Are the feelers (40271-M673) worn out? [p161]). Perform the LMU calibration (see 8.12.2 [p190]). Is the problem resolved? Replace the lens measuring ASSY (40274-6000) (see 7.1.17 [p111]).
LLE7D*RDA002B 5.2.17 Error 203 (LMU lens thickness error) Is the edge thickness around the entire Replace the lens with one whose edge thickness is circumference of the lens sufficient? sufficient. Replace the feelers (40271-M673) (see 7.5.2 Are the feelers (40271-M673) worn out? [p161]).
LLE7D*RDA002B 5.2.18 Error 204 (LMU start and end points error) Is any foreign matter adhered to the lens? Remove the foreign matter from the lens. Do the feelers ride up on the protective tape on the Reduce the size of the protective tape on the lens. lens? Replace the lens with one that has a larger Is the lens diameter sufficient for processing?
LLE7D*RDA002B 5.2.19 Error 205 (LMU origin sensor error) Is any processing waste adhered to the lens Clean the lens measuring window. measuring window (40274-6200)? When the LMU Front/Back button on the hardware test screen is pressed, does the LMU encoder 5.2.19.1 Lens measuring ASSY does not move value (to the right of the Back button) change and forward or backward (p31)
LLE7D*RDA002B 5.2.19.1 Lens measuring ASSY does not move forward or backward Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA08) (see 9.3 CA08)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) (see 9.3 CA18) for LMU PM?
LLE7D*RDA002B 5.2.20 Error 206 (LMU rear feeler origin sensor error) Do the feelers open or close when the LMU Open/ Close button on the hardware test screen is 5.2.20.1 Feelers do not open or close (p33) pressed? Does the LMU encoder value (to the left of the R- Clr button) change when the LMU Open/Close 5.2.20.2 Encoder value for rear feeler does not button on the hardware test screen is pressed...
LLE7D*RDA002B 5.2.20.1 Feelers do not open or close Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA43) (see 9.3 CA43)? [p298] and 9.4 [p299]). Are there any breaks in the stepping motor (40273- Replace the stepping motor (40273-E029) (see E029)? 7.4.10...
LLE7D*RDA002B 5.2.20.2 Encoder value for rear feeler does not change Are there any breaks in the rotary encoder (40273- Replace the rotary encoder (40273-E027) for EN-R E027) for EN-R? (see 7.4.8 [p153]). Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA43) (see 9.3 CA43)?
LLE7D*RDA002B 5.2.21 Error 207 (LMU front feeler origin sensor error) Do the feelers open or close when the LMU Open/ Close button on the hardware test screen is 5.2.20.1 Feelers do not open or close (p33) pressed? Does the encoder value (to the left of the F-Clr button) change when the LMU Open/Close button 5.2.21.1 Encoder value for front feeler does not on the hardware test screen is pressed...
LLE7D*RDA002B 5.2.21.1 Encoder value for front feeler does not change Are there any breaks in the rotary encoder (40273- Replace the rotary encoder (40273-E027) for EN-F E027) for EN-F? (see 7.4.9 [p153]). Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA43) (see 9.3 CA43)?
LLE7D*RDA002B 5.2.22 Error 208 (LMU operation end error) Is processing waste adhered to the lens measuring Clean the lens measuring window. window ASSY (40274-6200)? When the LMU Front/Back button on the hardware test screen is pressed, does the LMU encoder 5.2.19.1 Lens measuring ASSY does not move value (to the right of the Back button) change and forward or backward (p31)
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LLE7D*RDA002B Replace the LMU board (40271-BA03) (see 7.3.3 [p136]). Is the problem resolved? Replace the I/O board (40274-BA06) (see 7.3.4 [p137]).
LLE7D*RDA002B 5.2.23 Error 209 (LMU feeler close error) Is an extremely thick lens measured? Replace the lens with a thinner one. Is a decentering, sharply curved lens measured? Replace the lens. When the LMU Open/Close button on the hardware test screen is pressed, do the feelers open or close 5.2.20.1 Feelers do not open or close (p33) (see 8.1.2.2 [p170])?
Replace the main board (44501-BA01) (see 7.3.1 [p135]). 5.2.29 Error 304 (EEPROM data error) Because the EEPROM data is not for the SE-9090 Supra, change it to the one for the SE- 9090 Supra by the procedure of program upgrade (see 8.20.1 [p286]).
LLE7D*RDA002B 5.2.30 Error 401 (Right wheel motor or inverter error) When the spindle (402743-M711) of the right Replace the spindle (402743-M711) of the right processing ASSY (40274-7200) is rotated by hand, processing ASSY (40274-7200) (see 7.5.3.2 does it rotate smoothly? [p164]).
LLE7D*RDA002B 5.2.31 Error 402 (Left wheel motor or inverter error) When the spindle (402743-M711) of the L spindle Replace the spindle (402743-M711) of the L block ASSY (40273-7200) is rotated by hand, does spindle block ASSY (40273-7200) (see 7.5.3.1 it rotate smoothly? [p162]).
LLE7D*RDA002B 5.2.32 Error 501 (Right H-axis origin sensor error) When the R-Wheel ←/→ button is pressed, does the R-Wheel encoder value (to the right of →) on 5.2.32.1 Right processing ASSY does not move the hardware test screen change and the right right or left (p45) processing ASSY (40274-7200) move to the right or left...
LLE7D*RDA002B 5.2.32.1 Right processing ASSY does not move right or left Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA08) (see 9.3 CA08)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for CA18) for R.H.PM? R.H.PM...
LLE7D*RDA002B 5.2.33 Error 502 (Right V-axis origin sensor error) When the R-Wheel ↑/↓ button on the hardware test screen is pressed, does the R-Wheel encoder 5.2.33.1 Right processing ASSY does not move up value (to the right of ↓) change and the right or down (p47) processing ASSY (40274-7200) move up or down (see 8.1.2.2...
LLE7D*RDA002B 5.2.33.1 Right processing ASSY does not move up or down Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA08) (see 9.3 CA08)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for R.V.
LLE7D*RDA002B 5.2.34 Error 503 (Left H-axis origin sensor error) When the L-Wheel ←/→ button on the hardware test screen is pressed, does the L-Wheel encoder 5.2.34.1 L spindle block ASSY does not move right value (to the right of →) change and the L spindle or left (p49) block ASSY (40273-7200) move to the right or left (see 8.1.2.2...
LLE7D*RDA002B 5.2.34.1 L spindle block ASSY does not move right or left Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA07) (see 9.3 CA07)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for L.H.PM CA18) for L.H.PM? (see 9.3 [p298] and 9.4...
LLE7D*RDA002B 5.2.35 Error 504 (Left V-axis origin sensor error) When the L-Wheel ↑/↓ button on the hardware test screen is pressed, does the L-Wheel encoder value 5.2.35.1 L spindle block ASSY does not move up (to the right of ↓) change and the L spindle block or down (p51) ASSY (40273-7200) move up or down (see 8.1.2.2...
LLE7D*RDA002B 5.2.35.1 L spindle block ASSY does not move up or down Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA07) (see 9.3 CA07)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for L.V.
LLE7D*RDA002B 5.2.36 Error 505 (Lower rotation axis origin sensor error) When the L−θ CW/CCW button on the hardware test screen is pressed, does the L−θ encoder value (to the right of the CCW button) change and the 5.2.36.1 Lower shaft ASSY does not rotate (p53) lower shaft ASSY (40274-3000) rotate (see 8.1.2.2 [p170])?
LLE7D*RDA002B 5.2.36.1 Lower shaft ASSY does not rotate Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA07) (see 9.3 CA07)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for L.R. CA18) for L.R.
LLE7D*RDA002B 5.2.37 Error 506 (Upper rotation axis origin sensor error) When the U−θ CW/CCW button on the hardware test screen is pressed, does the U−θ encoder value (to the right of the CCW button) change and the 5.2.37.1 Upper shaft ASSY does not rotate (p55) rotation ASSY (40274-5200) rotate (see 8.1.2.2 [p170])?
LLE7D*RDA002B 5.2.37.1 Upper shaft ASSY does not rotate Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA08) (see 9.3 CA08)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-A18) for U.R. PM CA18) for U.R.
Adjust the tracer so that the tolerance in the between the circumference data received by the circumference is within ±1.0 mm. SE-9090 Supra and the circumference indicated on (Refer to the service manual for the tracer.) the standard frame within ±1.0 mm? Calibrate the wheel positions (see 8.12.3...
LLE7D*RDA002B 5.2.48 Error 601 (Chuck open error) With the Chuck Pow↑ / Pow↓ button on the hardware test screen, set the motor power value (to the left of Pow↑) to 15 (see 8.1.2.2 [p170]). When the Chuck Open/Pre/Main button on the hardware test screen is pressed, does the Chuck 5.2.48.1 Upper shaft ASSY does not move up or encoder value (to the right of the Main button)
LLE7D*RDA002B 5.2.48.1 Upper shaft ASSY does not move up or down Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA08) (see 9.3 CA08)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for CA18) for CHUCK PM? CHUCK PM...
LLE7D*RDA002B 5.2.49 Error 602 (Chuck close error) With the Chuck Pow↑/Pow↓ button on the hardware test screen, set the motor power value (to the left of Pow↑) to 15 (see 8.1.2.2 [p170]). When the Chuck Open/Pre/Main button on the hardware test screen is pressed, does the Chuck 5.2.48.1 Upper shaft ASSY does not move up or encoder value (to the right of the Main button) down (p59)
LLE7D*RDA002B 5.2.50 Error 701 (Cover open error) Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA13) (see 9.3 CA13)? [p298] and 9.4 [p299]). When the Cover Open/Close button on the hardware test screen is pressed, does the 5.2.50.1 Motorized cover ASSY does not operate motorized cover ASSY operate (see 8.1.2.2...
LLE7D*RDA002B 5.2.50.1 Motorized cover ASSY does not operate Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA13) (see 9.3 CA13)? [p298] and 9.4 [p299]). Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA19) (see 9.3 CA19)? [p298] and 9.4...
LLE7D*RDA002B 5.2.52 Error 801 (SD card detection error) Insert the SD card (44501-E030) (see 8.19.1 Is the SD card (44501-E030) inserted? [p284]). Replace the SD card (44501-E030) (see 8.19.1 [p284]). Is the problem resolved? Replace the main board (44501-BA01) (see 7.3.1 [p135]).
LLE7D*RDA002B 5.2.53 Error 808 (USB flash drive detection error) Is the USB flash drive (43501-E032) inserted? Insert the USB flash drive (43501-E032). Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA10) (see 9.3 CA10)? [p298] and 9.4 [p299]).
LLE7D*RDA002B 5.2.57 Error 1990 (VCA receiving data overflow error) Change the data sent from the VCA server. 5.2.58 Error 1991 (VCA lens material mismatch error) Change the data from the VCA server. 5.2.59 Error 2001 (Grooving unit initialization error) When the G-Wheel Front/Back button on the hardware test screen is pressed, does the grooving 5.2.59.1 Grooving ASSY does not move forward or ASSY (40274-7210) move forward/backward...
LLE7D*RDA002B 5.2.59.1 Grooving ASSY does not move forward or backward Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA28) (see 9.3 CA28)? [p298] and 9.4 [p299]). Replace the I/O board (40274-BA06) (see 7.3.4 [p137]). Is the problem resolved? Replace the stepping motor (80407-00217) for G_R PM (see 7.4.13...
LLE7D*RDA002B 5.2.61 Error 2003 (Step beveling overcurrent error) Does the lens material which is being processed Replace the lens or change the setting. correspond to the setting? Is sufficient cooling water applied to the lens? Adjust the cooling water volume. When the G-Wheel CW/CCW button on the hardware test screen is pressed, is the step Replace the grooving ASSY (40274-721S)
LLE7D*RDA002B 5.2.62 Error 2004 (Grooving motor error) Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA27) (see 9.3 CA27)? [p298] and 9.4 [p299]). Replace the grooving ASSY (40274-721S) (see 7.1.22 [p119]). Is the problem resolved? Replace the I/O board (40274-BA06) (see 7.3.4 [p137]).
LLE7D*RDA002B 5.2.64 Error 2102 (RV motor communication error) Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for R.V.PM CA18) for R.V.PM? (see 9.3 [p298] and 9.4 [p299]). Replace the closed loop motor driver (40274-E019) for R.V.PM (see 7.4.5 [p151]).
LLE7D*RDA002B 5.2.66 Error 2104 (LV motor communication error) Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for the CA18) for L.V.PM? L.V.PM (see 9.3 [p298] and 9.4 [p299]). Replace the closed loop motor driver (40274-E019) for L.V.PM (see 7.4.5 [p151]).
LLE7D*RDA002B 5.2.68 Error 2106 (LR motor communication error) Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for L.R.PM CA18) for L.R.PM? (see 9.3 [p298] and 9.4 [p299]). Replace the closed loop motor driver (40274-E019) for L.R.PM (see 7.4.5 [p151]).
LLE7D*RDA002B 5.2.70 Error 2108 (LMU motor communication error) Are there any breaks in the cable ASSY (40273- Replace the cable ASSY (40273-CA18) for CA18) for LMUPM? LMUPM (see 9.3 [p298] and 9.4 [p299]). Replace the closed loop motor driver (40274-E019) for LMUPM (see 7.4.5 [p151]).
LLE7D*RDA002B 5.2.71 Error 2201 (Calibration sensor error) Is the connector of the touch sensor type Connect the connector of the touch sensor type calibration jig (40300-0970) connected to the jack calibration jig (40300-0970) to the jack for for maintenance on the USB board? maintenance on the USB board (see 9.1 [p293]).
LLE7D*RDA002B 5.2.72 Error 2301 (I/O board error) Is the LAN straight cable (40274-E025) connected Connect the LAN straight cable (40274-E025) (see to P102 (J2) of the main board (44501-BA01) and 9.3 [p298] and 9.4 [p299]). P602 (J2) of the I/O board (40274-BA06)? Check the software version (see 8.20.4 [p289]).
LLE7D*RDA002B 5.2.74 Error 10002 (Emergency button is pressed.) Is the emergency stop button pressed? Release the emergency stop button. Are there any breaks in the cable ASSY (40274- Replace the cable ASSY (40274-CA31) (see 7.2.3 CA31)? [p129]). Replace the I/O board (40274-BA06) (see 7.3.4 [p137]).
LLE7D*RDA002B 5.3 Initialization of Instrument does not Complete Does any error message appear? 5.2 Error Message Appears (p16) 5.2.19.1 Lens measuring ASSY does not move forward or backward (p31) 5.2.20.1 Feelers do not open or close (p33) 5.2.32.1 Right processing ASSY does not move right or left (p45) 5.2.33.1 Right processing ASSY does not move up or down (p47)
LLE7D*RDA002B 5.4 Touch Panel is not Operational Are there any breaks in the flexible flat cable Replace the flexible flat cable (40274-E015) (see (40274-E015)? 9.3 [p298] and 9.4 [p299]). Calibrate the touch panel (see 8.16 [p277]). Is the problem resolved? Replace the color LCD module (40273-E020) (see 7.4.6...
LLE7D*RDA002B 5.5 External Data cannot be Received Properly Is the communication setting proper? Set the network properly (see 8.15 [p276]). Is the cable type (cross or straight) proper? Connect a proper cable. Are there any breaks in the LAN cable or RS232C Replace the LAN cable or RS232C cable.
LLE7D*RDA002B 5.6 Lens Processing is not Performed Properly 5.6.1 Cooling water does not come out Is the water inside the tank sufficient? Refill the tank with water. Is the valve of the inlet for cooling water open? Open the valve of the inlet for cooling water. Are the hoses for supplying cooling water and cleaning water and the power cord of the pump Connect them properly.
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LLE7D*RDA002B When the SSR1/SSR2/SSR3 button on the hardware test screen is pressed, does the voltage between the following P902 pins become DC +24 V Replace the I/O board (40274-BA06) (see 7.3.4 (see 8.1.2.2 [p170])? [p137]). SSR1: 1st and 2nd pins SSR2: 1st and 3rd pins SSR3: 1st and 4th pins Replace the SSR board (44501-BA09)
LLE7D*RDA002B 5.6.2 Processing time is overly long 5.6.2.1 Roughing time is overly long Does the lens material which is being processed Correct the setting. correspond to the setting? Does sufficient cooling water come out? 5.6.1 Cooling water does not come out (p79) Does any error message appear? 5.2 Error Message Appears (p16) Correct the shape data.
LLE7D*RDA002B 5.6.2.2 Finishing time is overly long or does not complete Does the lens material which is being processed Correct the setting. correspond to the setting? Does sufficient cooling water come out? 5.6.1 Cooling water does not come out (p79) Adjust the orientation of the nozzle or the water Is the cooling water applied to the lens while flow volume with the valve of the inlet for the...
LLE7D*RDA002B 5.6.2.3 Safety beveling time is overly long or does not complete Does the lens material which is being processed Correct the setting. correspond to the setting? Does sufficient cooling water come out? 5.6.1 Cooling water does not come out (p79) Adjust the orientation of the nozzle or the water Is the cooling water applied to the lens while flow volume with the valve of the inlet for the...
LLE7D*RDA002B 5.6.3 Wheel stops during processing Is the spindle (40273-M711) running idle? Reattach the wheel (see 7.1.27 [p125]). Is the belt (40271-M765) worn out? Replace the belt (40271-M765) (see 7.4.1 [p140]). Replace the spindle(40273-M711) (see 7.5.3 Is the tension of the belt (40271-M765) proper? [p162]).
LLE7D*RDA002B 5.6.5 Axis shift occurs Repair the product in which axis shift occurs (refer Does any axis shift occur in the used tracer, to the service manual for the corresponding blocker, or lensmeter? product). Does axis shift occur in the same direction during Adjust the axis (see 8.14.1 [p198]).
LLE7D*RDA002B 5.6.6 Lens is not beveled properly Is the lens finish size proper? 5.6.4 Lens finish size is not proper (p84) Do the feelers ride up on the foreign matter Remove the foreign matter or protective tape. adhered to the lens or the protective tape? Perform the LMU calibration (see 8.12.2 [p190]).
LLE7D*RDA002B 5.6.7 Lens is not safety beveled properly In this instrument, safety beveling does not occur Is the bevel position on the rear edge within 0.5 when the bevel position on the rear edge is within mm from the bevel apex? 0.5 mm from the bevel apex.
LLE7D*RDA002B 5.6.8 Lens is not polished properly 5.6.8.1 Flat edge is not polished properly Is the lens finish size proper? 5.6.4 Lens finish size is not proper (p84) Dress the polishing wheel using the compound (see 8.17.1 [p280]). Is the problem resolved? Check the flat polish axis (see 8.14.4.3 [p220]).
LLE7D*RDA002B 5.6.8.2 Beveled edge is not polished properly Is the lens beveled properly? 5.6.6 Lens is not beveled properly (p86) Dress the polishing wheel using the compound (see 8.17.1 [p280]). Is the problem resolved? Are polishing marks more common along the lens Adjust flat polish axis (see 8.14.4.4 [p221]).
LLE7D*RDA002B 5.6.8.3 Safety beveled edge is not polished properly Is the lens safety beveled properly? 5.6.7 Lens is not safety beveled properly (p87) Are there any burns on the polished surface of the 5.6.8.4 There are burns on polished surface of safety beveled edge? safety beveled edge (p91) Is the SFB polish size proper?
LLE7D*RDA002B 5.6.8.4 There are burns on polished surface of safety beveled edge Does sufficient cooling water come out? 5.6.1 Cooling water does not come out (p79) Dress the polishing wheel using the compound (see 8.17.1 [p280]). Is the problem resolved? Adjust SFB polish size (see 8.14.7.4 [p248]).
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LLE7D*RDA002B 6 REMOVAL PROCEDURE 6.1 Opening Front Cover ASSY 1 . Turn off the instrument breaker. 2 . Unlock the handle (40274-M156) with the provided key. Locked Unlocked 3 . Raise the handle (40274-M156). 4 . With the handle (40274-M156) raised, turn it 90°...
LLE7D*RDA002B 6.2 Left Panel (40274-M142) 1 . Turn off the instrument breaker. 2 . Unscrew the machine screws (40274- M149 [n = 6]) to remove the left panel (40274-M142). If a USB flash drive is con- nected, disconnect it before removing the panel.
LLE7D*RDA002B 6.4 Exterior Panel ASSY (40274-1200) 1 . Turn off the instrument breaker. 2 . Disconnect the cables and hoses connected to the rear panel (40274-M141). 3 . Unscrew the machine screws (40274- M149 [n = 6]) to remove the exterior panel ASSY (40274-1200).
M149 [n = 4]) to remove the top panel (40274-M144). 6.7 Attaching the Splatter Guard (40274-M051) Be sure to attach the splatter guard (40274-M051) when connecting the SE-9090 Supra Caution and Robotic Handling Unit (RHU-1000 series). 1 . Open the processing chamber door.
LLE7D*RDA002B 7 REPLACEMENT PROCEDURE 7.1 ASSYs 7.1.1 Display ASSY (40274-1110) Replacement part: 40274-1110 1 . Open the front cover ASSY (see 6.1 [p93]). 2 . Remove the main board (44501-BA01) (see 7.3.1 [p135]). 3 . Disconnect P205 (J5) and P206 (J6) from the connection board (40274-BA02). 4 .
LLE7D*RDA002B 7.1.4 F/L support ASSY (40274-1310) Replacement part: 40274-1310 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Left Panel (40274-M142) (See 6.2 [p94].) 2 ) Front Panel (40274-M146) (See 6.5 [p95].) 3 .
LLE7D*RDA002B 7.1.5 F/R support ASSY (40274-1320) Replacement part: 40274-1320 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Right Panel (40274-M143) (See 6.3 [p94].) 2 ) Front Panel (40274-M146) (See 6.5 [p95].) 3 .
LLE7D*RDA002B 7.1.8 R V-axis ASSY (40274-2300) Replacement part: 40274-2300 Necessary tool: Spacer (40300-M951) 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the right panel (40274-M143) (see 6.3 [p94]). 3 . Enter Wheel replacement mode and raise the R V-axis ASSY (40274-2300) to the top (see 7.1.27 [p125]).
LLE7D*RDA002B 7.1.9 L V-axis ASSY (40274-2400) Replacement part: 40274-2400 Necessary tool: Spacer (40300-M951) 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the left panel (40274-M142) (see 6.2 [p94]). 3 . Enter Wheel replacement mode and raise the L V-axis ASSY (40274-2400) to the top (see 7.1.27 [p125]).
LLE7D*RDA002B 7.1.10 R H-axis ASSY (40274-2500) Replacement part: 40274-2500 1 . Remove the right panel (40274-M143) (see 6.3 [p94]). 2 . Enter Wheel replacement mode and raise the R H-axis ASSY (40274-2500) to the top (see [p94]). 3 . Disconnect the following connectors. 1 ) CN2 of closed loop motor driver MD01 (40274-E019) 2 ) P616 (J16) of the I/O board (40274-BA06) 4 .
LLE7D*RDA002B 7.1.11 L H-axis ASSY (40274-2600) Replacement part: 40274-2600 1 . Remove the left panel (40274-M142) (see 6.2 [p94]). 2 . Enter Wheel replacement mode and raise the L H-axis ASSY (40274-2600) to the top (see [p94]). 3 . Disconnect the following connectors. 1 ) CN2 of closed loop motor driver MD03 (40274-E019) 2 ) P618 (J18) of the I/O board 4 .
LLE7D*RDA002B 7.1.12 Lower rotation axis ASSY (40274-3000) Replacement part: 40274-3000 Liquid gasket (white, Three Bond 1211 or its equivalent) Necessary tool: Instrument stand allowing access to instrument interior from below 1 . Mount the instrument onto the prepared stand which allows access to the lower rotation axis ASSY(40274-3000) under the base ASSY (40274-1500).
LLE7D*RDA002B 7.1.13 Processing chamber ASSY (40274-4000) Replacement part: 40274-4000 Liquid gasket (white, Three Bond 1211 or its equivalent) Cable tie (T-18R) Necessary tool:Instrument stand allowing access to instrument interior from below 1 . Mount the instrument onto the prepared stand which allows access to the lower rotation axis ASSY(40274-3000) under the base ASSY (40274-1500).
LLE7D*RDA002B 7.1.14 Upper shaft ASSY (40274-5000) Replacement part: 40274-5000 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Exterior Panel ASSY (40274-1200) (See 6.4 [p95].) 2 ) Top Panel (40274-M144) (See 6.6 [p96].) 3 .
LLE7D*RDA002B 7.1.16 Rotation ASSY (40274-5200) Replacement part: 40274-5200 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Exterior Panel ASSY (40274-1200) (See 6.4 [p95].) 2 ) Top Panel (40274-M144) (See 6.6 [p96].) 3 .
LLE7D*RDA002B 7.1.20 Right processing base ASSY (40274-7100) Replacement part: 40274-7100 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Top Panel (40274-M144) (See 6.6 [p96].) 2 ) Right Panel (40274-M143) (See 6.3 [p94].) 3 .
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LLE7D*RDA002B 2 ) Loosen the machine screws (40273- M405). 3 ) Unscrew FC4 × 8 (n = 4) to loosen the right diaphragm holder (40273- M406). 4 ) Turn the grooving ASSY (40274- 7210) in the direction of the arrow completely.
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LLE7D*RDA002B 6 ) Unscrew SB6 × 20 (n = 2) at the back of the brushless motor (40273- E010) to remove the following right processing ASSY along with the pro- cessing base ASSY (40274-7100). a . 40274-7200 (for PLB) b . 40274-72S0 (for PLB-8S) 7 .
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LLE7D*RDA002B 11 . Adjust the tension of the belt (40271- M765) by the procedure below. 1 ) Tighten SB6 × 35 (n = 3) temporarily. 2 ) Adjust the tension of the belt (40271-M765) with SB6 × 25. 3 ) Tighten SB6 × 35 (n = 3) securely to fasten the motor bracket (40271- M761).
LLE7D*RDA002B 7.1.21 Right processing ASSY (40274-7200, 40274-72S0) Replacement part: 40274-7200 (for PLB) 40274-72S0 (PLB-8S) 1 . Unscrew SB6 × 20 (n = 2) at the back of the brushless motor (40273-E010) to remove the following right processing ASSY along with the right processing base ASSY (40274-7100) (see 7.1.20 [p114]).
LLE7D*RDA002B 7.1.22 Grooving ASSY (40274-7210, 40274-721S) Replacement part: 40274-7210 (for PLB) 40274-721S (for PLB-8S) Liquid gasket (white, Three Bond 1211 or its equivalent) 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Top Panel (40274-M144) (See 6.6 [p96].) 2 ) Right Panel (40274-M143)
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LLE7D*RDA002B 6 . Disconnect the relay connector (80458-06026) of the DC motor (40274-EA01) from the sili- cone tube (82001-HT048). 7 . Unscrew FC4 × 6 (n = 2) to replace the fol- lowing grooving ASSY along with the block (40274-M716). 1 ) 40274-7210 (for PLB) 2 ) 40274-721S (for PLB-8S) Remove the silicone tube...
LLE7D*RDA002B 7.1.23 L spindle block ASSY (40273-7200) Replacement part: 40273-7200 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Top Panel (40274-M144) (See 6.6 [p96].) 2 ) Left Panel (40274-M142) (See 6.2 [p94].) 3 .
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LLE7D*RDA002B 4 ) Unscrew SB6 × 20 (n = 3) from the L motor holder (40273-M702). 5 ) Unscrew SB6 × 20 (n = 2) from the L motor holder (40273-M702) to replace the L spindle block ASSY (40273-7200). 6 . Reassemble the parts in the reverse order. 7 .
LLE7D*RDA002B 7.1.24 L wheel cover ASSY (40274-7400) Replacement part: 40274-7400 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the wheels from the L spindle block ASSY (40273-7200) (see 7.1.27 [p125]). Raise the L spindle block ASSY (40273-7200) to the top. 3 .
LLE7D*RDA002B 7.1.25 Driver ASSY (40274-8000) Replacement part: 40274-8000 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Exterior Panel ASSY (40274-1200) (See 6.4 [p95].) 2 ) Top Panel (40274-M144) (See 6.6 [p96].) 3 ) Left Panel (40274-M142) (See 6.2 [p94].) 4 ) Right Panel (40274-M143)
LLE7D*RDA002B 7.1.27 Wheels (40291-0100, 40291-0500, 40291-0700) Replacement part: 40291-0100 for PLB 40291-0500 for PLA 40291-0700 for PLB-8S 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Enter Wheel replacement mode by the procedure below. 1 ) Press “Menu” on the layout screen. 2 ) Press “Maintenance”...
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LLE7D*RDA002B 3 ) While holding the wheel removal jig (40274-M901), unscrew SB8 × 20 with the hexagonal wrench (nominal size: 8 mm). 4 ) Remove the balancer (40271-M740) to replace the following wheels. a . PLB: Polishing wheel for safety-beveled front and rear edges of plastic lenses (40291-0100) b .
LLE7D*RDA002B 7.2 Cable ASSYs Cable ASSY 7.2.1 (40274-CA12) Replacement part: 40274-CA12 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the main board (44501-BA01) (see 7.3.1 [p135]). 3 . Release the cable ASSY (40274-CA12) from the cable clamps (five positions) attached to the display ASSY (40274-1110).
LLE7D*RDA002B 7.2.2 Sensor ASSY (40274-CA26) Replacement part: 40274-CA26 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Top Panel (40274-M144) (See 6.6 [p96].) 2 ) Right Panel (40274-M143) (See 6.3 [p94].) 3 .
LLE7D*RDA002B Cable ASSY 7.2.3 (40274-CA31) Replacement part: 40274-CA31 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the top panel (40274-M144) (see 6.6 [p96]). 3 . Disconnect P623 (J23) of the I/O board (40274-BA06). 4 . Release the cable of the cable ASSY (40274-CA31). 5 .
LLE7D*RDA002B 7.2.5 Sensor ASSY (40274-CA33) Replacement part: 40274-CA33 1 . Remove the R H-axis ASSY (40274-2500) (see 7.1.10 [p105]). 2 . Unscrew CK2 × 5 (n = 2) to replace the sensor ASSY (40274-CA33) for R. H. ORG. 3 . Reassemble the parts in the reverse order. 4 .
LLE7D*RDA002B 7.2.9 Sensor ASSY (40274-CA35) Replacement part: 40274-CA35 1 . Remove the L H-axis ASSY (40274-2600) (see 7.1.11 [p106]). 2 . Unscrew CK2 × 5 (n = 2) to replace the sensor ASSY (40274-CA35) for L. H. ORG. 3 . Reassemble the parts in the reverse order. 4 .
LLE7D*RDA002B 7.2.11 Sensor ASSY (40274-CA37) Replacement part: 40274-CA37 1 . Remove the rotation ASSY (40274-5200) (see 7.1.16 [p111]). 2 . Unscrew CK2 × 5 (n = 2) to replace the sensor ASSY (40274-CA37) for U. R. ORG. 3 . Reassemble the parts in the reverse order. 4 .
LLE7D*RDA002B 7.3 Boards 7.3.1 Main board (44501-BA01) Replacement part: 44501-BA01 1 . Back up the EEPROM data (see 8.19.1 [p284]). 2 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 3 . Disconnect all connectors from the main board (44501-BA01). 4 .
LLE7D*RDA002B 7.3.3 LMU board (40271-BA03) Replacement part: 40271-BA03 1 . Remove the rear panel (40274-M141) (see 6.4 [p95]). 2 . Disconnect all connectors from the LMU board (40271-BA03). 3 . Unscrew SB3 × 6 (n = 4) to remove the LMU board (40271-BA03) along with the plate (40273-M631).
LLE7D*RDA002B 7.3.6 Interface board (40274-BA11) Replacement part: 40274-BA11 1 . Remove the R/L support ASSY (40274-1330) (see 7.1.6 [p101]). 2 . Disconnect the cable plugs from the inter- face board (40274-BA11). 3 . Remove the supplied connector lock units (80453-03279 [n = 6]) to replace the inter- face board (40274-BA11).
LLE7D*RDA002B 7.3.8 USB board (44501-BA13) Replacement part: 44501-BA13 1 . Remove the left panel (40274-M142) (see 6.2 [p94]). 2 . Disconnect P1301 (J1) from the USB board (44501-BA13). 3 . For the instruments with S/N700001 to 700019 1 ) Remove the screws (43501-M109 [n = 2]) to replace the USB board (44501-BA13).
LLE7D*RDA002B 7.4 Electrical Parts 7.4.1 Brushless motor (40273-E010) 7.4.1.1 Brushless motor (40273-E010) for right processing base ASSY Replacement part: 40273-E010 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the top panel (40274-M144) (see 6.6 [p96]).
LLE7D*RDA002B 7.4.1.2 Brushless motor (40273-E010) for left spindle block ASSY Replacement part: 40273-E010 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the top panel (40274-M144) (see 6.6 [p96]). 3 . Disconnect CN12 and CN13 of the brushless motor (40273-E010) for the left spindle block ASSY (40273-7200).
LLE7D*RDA002B 7.4.2 Closed loop stepping motor (40274-E016) Replacement part: 40274-E016 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the following panels. 1 ) Exterior Panel ASSY (40274-1200) (See 6.4 [p95].) 2 ) Top Panel (40274-M144) (See 6.6 [p96].) 3 .
LLE7D*RDA002B 7.4.4 Closed loop stepping motor (40274-E018) 7.4.4.1 Closed loop stepping motor (40274-E018) for R. H. PM Replacement part: 40274-E018 1 . Remove the R H-axis ASSY (40274-2500) (see 7.1.10 [p105]). 2 . Loosen the two supplied screws of the coupling (40274-M249) through the two holes on the R H-screw holder (40273- M243).
LLE7D*RDA002B 7.4.4.2 Closed loop stepping motor (40274-E018) for R. V. PM Replacement part: 40274-E018 1 . Remove the R V-axis ASSY (40274-2300) (see 7.1.8 [p103]). 2 . Loosen the two supplied screws of the coupling (40274-M248) through the two holes on the R V-screw holder (40274- M241).
LLE7D*RDA002B 7.4.4.3 Closed loop stepping motor (40274-E018) for L. H. PM Replacement part: 40274-E018 1 . Remove the L H-axis ASSY (40274-2600) (see 7.1.11 [p106]). 2 . Loosen the two supplied screws of the cou- pling (40274-M247) through the two holes on the L H-screw holder (40273-M244).
LLE7D*RDA002B 7.4.4.4 Closed loop stepping motor (40274-E018) for L. V. PM Replacement part: 40274-E018 1 . Remove the L V-axis ASSY (40274-2400) (see 7.1.9 [p104]). 2 . Loosen the two supplied screws of the coupling (40274-M248) through the two holes on the L V-screw holder (40273- M242).
LLE7D*RDA002B 7.4.4.5 Closed loop stepping motor (40274-E018) for CHUCK PM Replacement part: 40274-E018 1 . Remove the following panels. 1 ) Exterior Panel ASSY (40274-1200) (See 6.4 [p95].) 2 ) Top Panel (40274-M144) (See 6.6 [p96].) 2 . Disconnect CN2 of closed loop motor driver MD07 (40274-E019). 3 .
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LLE7D*RDA002B 9 . Adjust the tension of the timing belt (40273-M518) at the position of the motor bracket (40274-M507) so that the idler ASSY (40273-5110) and timing belt (40273-M518) rotate smoothly.
LLE7D*RDA002B 7.4.4.6 Closed loop stepping motor (40274-E018) for LMU PM Replacement part: 40274-E018 1 . Remove the lens measuring ASSY (40274-6000) (see 7.1.17 [p111]). 2 . Loosen HH3 × 5 (n = 2) to remove the flange (40273-M656) along with the small pulley (40273-M653).
LLE7D*RDA002B 7.4.5 Closed loop motor driver (40274-E019) Replacement part: 40274-E019 The replacement procedure is the same for all eight closed loop motor drivers (40274- E019). 1 . Remove the rear panel (40274-M141) (see 6.4 [p95]). 2 . Disconnect all connectors from the closed loop motor driver (40274-E019).
LLE7D*RDA002B 7.4.7 DC motor (40274-E027) For the instruments with S/N700001 to 700009, replace the grooving ASSY (40274- 7210/721S) because the DC motor is sealed with the liquid gasket. Caution For those with S/N700010 and later, be sure to replace gasket 1 (40274-M732) and gasket 2 (40274-M733) with new ones when replacing the DC motor (40274-E027).
LLE7D*RDA002B 7.4.8 Rotary encoder (40273-E027) Replacement part: 40273-E027 1 . Remove the lens measuring ASSY (40274-6000) (see 7.1.17 [p111]). 2 . Set the feeler arm to slightly protrude out of the measuring window. 3 . Unscrew CK2 × 5 (n = 2) to replace the rotary encoder (40273-E027).
LLE7D*RDA002B 7.4.10 Stepping motor (40273-E029) for LMU. F. PM Replacement part: 40273-E029 1 . Remove the lens measuring ASSY (40274-6000) (see 7.1.17 [p111]). 2 . Disconnect P303 (J3) of the LMU board (40271-BA03). 3 . Unscrew SB3 × 6 (n = 4) to remove the LMU board (40271-BA03) along with the plate (40273-M631).
LLE7D*RDA002B 7.4.11 DC fan (40271-E031) Replacement part: 40271-E031 1 . Remove the left panel (40274-M142) (see 6.2 [p94]). 2 . Replace the DC fan (40271-E031) of the F/L support ASSY (40274-1310) by the procedure below. 1 ) Disconnect CN05 of the DC fan (40271-E031) for the F/L support ASSY (40274- 1310).
LLE7D*RDA002B 7.4.12 BL motor inverter (40350-E052) Replacement part: 40350-E052 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the top panel (40274-M144) (see 6.6 [p96]). 3 . Move the left spindle block ASSY (40273- 7200) toward the chuck base ASSY (40274-5100).
LLE7D*RDA002B 7.4.13 Stepping motor (80407-00216) for COVER MOTOR Replacement part: 80407-00216 1 . Remove the motorized cover motor ASSY (40274-1121) (see 7.1.3 [p98]). 2 . Loosen HH3 × 3 (n = 2) of the coupling (40274-M827) fastening the shaft of the stepping motor (80407-00216) for COVER MOTOR.
LLE7D*RDA002B 7.4.14 Stepping motor (80407-00217) for G_R PM Replacement part: 80407-00217 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Disconnect the connector of the stepping motor (80407-00217) for G_R PM. 3 . Unscrew SB3 × 6 (n = 3) to remove the stepping motor (80407-00217) for G_R PM along with the motor bracket (40274- M703).
LLE7D*RDA002B 7.4.15 Breaker (80431-00025) Replacement part: 80431-00025 40271-M195 1 . Remove the F/L support ASSY (40274-1310) (see 7.1.4 [p99]). 2 . Peel off the power seal (40271-M195). 3 . Unscrew FC3 × 6 (n = 4) to replace the breaker (80431-00025). 4 .
LLE7D*RDA002B 7.5 Mechanical Parts 7.5.1 Lens adapter (40251-M045) Replacement part: 40251-M045 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Loosen the set screw (40370-M008) to replace the lens adapter (40251-M045). 3 . Reassemble the parts in the reverse order. Make sure that the set screw (40370-M008) contacts the flat surface of the lower shaft...
LLE7D*RDA002B 7.5.3 Spindle (40273-M711) 7.5.3.1 Spindle (40273-M711) of left spindle block ASSY Replacement part: 40273-M711 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Remove the top panel (40274-M144) (see 6.6 [p96]). 3 . Remove the spindle (40273-M711) of the left spindle block ASSY (40273-7200) by the pro- cedure below.
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LLE7D*RDA002B 7 ) Loosen SB6 × 15 (n = 4) to remove the spindle (40273-M711) along with the diaphragm (40273-M710) from the spindle holder (40274-M704). 8 ) Remove the diaphragm (40273- M710) to replace the spindle (40273-M711). 4 . Reassemble the parts in the reverse order. Make sure that the spindle (40273-M711) contacts the positioning area of the L motor...
LLE7D*RDA002B 7.5.3.2 Spindle (40273-M711) of right processing ASSY Replacement part: 40273-M711 1 . Remove the following ASSYs. 1 ) Right processing ASSY (40274-7200) (See 7.1.21 [p118].) 2 ) Grooving ASSY (40274-7210) (See 7.1.22 [p119].) 2 . Remove the diaphragm (40274-M715) from the right processing ASSY (40274- 7200).
LLE7D*RDA002B 7.5.4 Timing belt (40274-M736) of grooving ASSY For the instruments with S/N700001 to 700009, replace the grooving ASSY (40274- 7210/721S) because the timing belt is sealed with the liquid gasket. Caution When dismantling the grooving ASSY (40274-7210/721S), be sure to replace gasket 2 (40274-M733) with a new one.
LLE7D*RDA002B 7.5.5 Grooving wheel (43131-M001) Replacement part: 43131-M001 1 . Open the front cover ASSY (40274-1100) (see 6.1 [p93]). 2 . Set the spanner (40274-M902) to the fas- tener (40274-M743). 3 . Set the spanner (40274-M902) to the G nut (40274-M744) as well. 4 .
LLE7D*RDA002B 8 ADJUSTMENT 8.1 Displaying Each Screen 8.1.1 Menu screen To display the Menu screen to adjust operations other than normal processing, entering the password is necessary. 1 . Press “Menu” on the layout screen. 2 . The numeric keypad for password entry appears.
LLE7D*RDA002B 8.1.2 Hardware test screen Operations of each ASSY and sensor can be checked on the hardware test screen of the SE-9090 Supra. When moving each ASSY, do not move it to its mechanical limit. Caution Before exiting from the hardware test screen, return each axis to its initial posi- tion as much as possible.
LLE7D*RDA002B 8.1.2.1 Hardware test screen indications 1 . ASSY names (or abbreviations) 2 . Sensor names (Turn red from gray when the sensors activate.) 3 . Operation buttons for each ASSY 4 . Encoder value of each motor, encoder value clear button, or spindle current value * Clear button is used to set the encoder value to “0”.
LLE7D*RDA002B 8.1.2.2 Hardware test screen explanations 1 . Cover 1 ) open: Turns red when the processing chamber door is open. 2 ) close: Turns red when the processing chamber door is closed. 3 ) Open: Used to open the processing chamber door. 4 ) Close: Used to close the processing chamber door.
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LLE7D*RDA002B 1 ) org: Turns red when the origin switch for the LMU forward/backward movement is on. 2 ) Front: Used to move the LMU to the front. 3 ) Back: Used to move the LMU to the back. 4 ) EncClr: Used to reset the encoder value of LMU PM. 5 ) Pow↑: Used to increase the power of LMU PM.
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LLE7D*RDA002B 4 ) CW: Used to rotate the grooving wheel clockwise. 5 ) CCW: Used to rotate the grooving wheel counterclockwise. 6 ) Spindle: Current value of the grooving wheel 9 . Temp: Temperature (°C) 10. Door: Turns red when the front cover ASSY is open. 11 .
LLE7D*RDA002B 8.2 Password Settings 8.2.1 Password for in-house maintenance personnel 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press the Parameter setting button, then select Tab 4. 3 . Press the Password 1 field. 4 . Enter a new password, then press the Enter key The default setting for Pass- word 1 is “1”.
LLE7D*RDA002B 8.2.2 Password for distributor Caution The distributor must use the same password for the instruments in charge. 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press the Parameter setting button, then select Tab 4. 3 . Press “****” in the Password2 field. 4 .
LLE7D*RDA002B 8.3 Touch Panel Calibration 1 . While pressing the hidden switch (inside Hidden switch the hole) to the left of the touch panel, turn on the instrument breaker. 2 . A blue square appears in the upper left corner of the touch panel. 3 .
LLE7D*RDA002B 8.4 Chuck Pressure Measurement 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press the Parameter setting button, then select Tab 2. 3 . Confirm that the Chuck pressure parame- ter is set to “8”. 4 . Display the hardware test screen (see 8.1.2 [p168]).
LLE7D*RDA002B 8.5 Measuring Window ASSY Position Adjustment 1 . Remove the exterior panel ASSY (40274-1200) (see 6.4 [p95]). 2 . Display the hardware test screen (see 8.1.2 [p168]). 3 . Loosen CK2 × 5. 4 . Turn SB3 × 8 on the rear of the measuring ASSY to adjust the position of the shading plate (40273-M695) and perform the fol- lowing.
LLE7D*RDA002B Motorized Cover Sensor Position Adjustment 1 . Display the hardware test screen (see 8.1.2 [p168]). 2 . Check the position where the COVER CLOSE switch of the cable ASSY (40274-CA12) acti- vates by the procedure below. 1 ) Press Cover [Close] on the hard- ware test screen.
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LLE7D*RDA002B 3 . Check the position where the COVER OPEN switch of the cable ASSY (40274-CA12) acti- vates by the procedure below. 1 ) Press Cover [Open] on the hardware test screen. 2 ) When the motorized cover opens, confirm that the distance between the slide door frame (40274-M805) and lower processing chamber frame (40274-M115) is 2.5 mm.
LLE7D*RDA002B 8.8 Grooving ASSY Adjustment 8.8.1 Position adjustment 1 . Attach the arm position adjustment jig (40300-0980) by the procedure below. 1 ) Remove the lens adapter (40251-M045) (see 7.5.1 [p161]). 2 ) Remove the wheels from the right processing ASSY (40274-7200) (see 7.1.27 [p125]).
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LLE7D*RDA002B 2 . Adjust the position of the grooving ASSY (40274-7200) by the procedure below. 1 ) Position the grooving wheel (43131- M001) so that it contacts the arm position adjustment jig (40300- 0980). 2 ) Loosen HH4 × 4. 3 ) Tighten the adjustment screw (40274-M723) until it comes into contact with the stopper (40274-...
LLE7D*RDA002B 8.8.2 Rotation axis adjustment 1 . Display the hardware test screen (see 8.1.2 [p168]). 2 . Press and hold G-Wheel [Back] until the grooving ASSY (40274-7210) comes to a stop. Do not release the Back but- ton before the ASSY stops completely.
LLE7D*RDA002B 3 ) Press the Groove arm rotation axis [deg] field. 4 ) Increase the value. The parameter value can be changed in 1 º increments. 5 . If the stepping motor loses synchroniza- tion (the arm pops out) when G-Wheel [Back] on the hardware test screen is pressed and held, decrease the value for the Groove arm rotation axis [deg] param-...
LLE7D*RDA002B 8.9.2 Right processing base ASSY belt 1 . Loosen SB6 × 35 (n = 3) so that they can be turned by fingers. 2 . Tighten SB6 × 35 (n = 3) by fingers just enough so that the motor bracket (40271- M761) does not move.
LLE7D*RDA002B 8.10 Axis Smoothness Check 8.10.1 H axis 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Maintenance] on the menu screen. 3 . Select the Func. 1 tab and press [Start] to the right of “Smoothness check H-axis”. Wait until the Smoothness check H axis screen is dis- played.
LLE7D*RDA002B 8.10.2 θ axis 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Maintenance] on the menu screen. 3 . Set the desired lens. 4 . Select the Func. 1 tab and press [Start] to the right of “Smoothness check Theta- axis”.
LLE7D*RDA002B 8.11 Loading Internal Data 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Load the internal data by the procedure below. 1 ) Press [Internal shape] on the menu screen. 2 ) When loading the following shape data, select Tab 1.
LLE7D*RDA002B 8.12 Calibration 8.12.1 Touch sensor type calibration jig (40300-0970) 1 . Enter the data indicated on the touch sensor type calibration jig (40300-0970) by the proce- dure below. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Maintenance]. 3 ) Select the Func.
LLE7D*RDA002B 8.12.2 LMU calibration 1 . Attach the touch sensor type calibration jig (40300-0970) (see 8.12.1 [p189]). 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Calibrate the lens measuring ASSY by the procedure below. 1 ) Press [Maintenance]. 2 ) Select the Func.
LLE7D*RDA002B 8.12.3 Wheel calibration 1 . Attach the touch sensor type calibration jig (40300-0970) (see 8.12.1 [p189]). 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Calibrate the wheel position by the procedure below. 1 ) Press [Maintenance]. 2 ) Select the Func.
LLE7D*RDA002B 8.12.4 Groove calibration 1 . Attach the touch sensor type calibration jig (40300-0970) (see 8.12.1 [p189]). 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Perform the groove calibration by the procedure below. 1 ) Press [Maintenance]. 2 ) Select the Func.
LLE7D*RDA002B 8.13 LMU Measurement Position Adjustment 8.13.1 Lens measurement position 8.13.1.1 Lens measurement position check A stamper is required for this check. Shachihata Inc.: XQT-1342C, black, no carving, 62.8 mm × 37.7 mm × 71.4 Refill ink: XQTR-20-G 1 . Load the ø45 internal data (see 8.3 [p175]).
LLE7D*RDA002B 8.13.1.2 Lens measurement position adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [LMU adjustment]. 3 . Select the Adj. tab to display the LMU adjustment parameters. 4 . Press the Lens measuring position field. 5 .
LLE7D*RDA002B 3 ) Enter the value with the numeric keypad, then press the Enter key 4 ) Press [Exit] to return to the layout screen. 6 . Confirm the lens measurement axis (see 8.13.2.1 [p195]). 7 . Repeat the adjustment until the trace and marking-off line on the measurement trac- ing confirmation jig (40396-M021) are par- allel.
LLE7D*RDA002B 8.14.1 Axis adjustment 8.14.1.1 Using the axis angle adjustment jig 8.14.1.1.1 Bevel axis check 1 . Load the 45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Be sure to check the bevel axis for every lens material. 1 ) Lens: a .
LLE7D*RDA002B 8.14.1.1.2 Bevel axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Axis adjustment] on the menu screen. 3 . Select the bevel tab to display the Bevel axis [deg] parameters. 4 . Press each of the following parameter fields.
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LLE7D*RDA002B 2 ) If the lens drops down to the right, decrease each parameter value. 3 ) After entering the value with the numeric keypad, press the Enter key 4 ) Press [Exit] to return to the layout screen. 6 . Confirm the bevel axis (see 8.14.1.1.1 [p198]).
LLE7D*RDA002B 8.14.1.1.3 Flat axis check 1 . Load the 45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Be sure to check the flat axis for every lens material. 1 ) Lens: a . CR39 b .
LLE7D*RDA002B 8.14.1.1.4 Flat axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Axis adjustment] on the menu screen. 3 . Select the flat tab to display the Flat axis [deg] parameters. 4 . Press each of the following parameter fields.
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LLE7D*RDA002B 2 ) If the lens drops down to the right, decrease each parameter value. 3 ) After entering the value with the numeric keypad, press the Enter key 4 ) Press [Exit] to return to the layout screen. 6 . Confirm the flat axis (see 8.14.1.2.3 [p207]).
LLE7D*RDA002B 8.14.1.2 Using graph paper 8.14.1.2.1 Bevel axis check 1 . Load the 45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Be sure to check the bevel axis for every lens material. 1 ) Lens: a .
LLE7D*RDA002B 8.14.1.2.2 Bevel axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Axis adjustment] on the menu screen. 3 . Select the bevel tab to display the Bevel axis [deg] parameters. 4 . Press each of the following parameter fields.
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LLE7D*RDA002B 7 . Check the discrepancy between the hori- zontal line on the lens and the graph paper. Graph paper Repeat the adjustment until the tilt of the lens is 0 ±0.7º. Notch Horizontal line Lens 8 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].) 2 ) Flat axis check...
LLE7D*RDA002B 8.14.1.2.3 Flat axis check 1 . Load the 45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Be sure to check the flat axis for every lens material. 1 ) Lens: a . CR39 b .
LLE7D*RDA002B 8.14.1.2.4 Flat axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Axis adjustment] on the menu screen. 3 . Select the flat tab to display the Flat axis [deg] parameters. 4 . Press each of the following parameter fields.
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LLE7D*RDA002B 7 . Check the discrepancy between the hori- zontal line on the lens and the graph paper. Graph paper Repeat the adjustment until the tilt of the lens is 0 ±0.7º. Notch Horizontal line Lens 8 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].) 2 ) Finish size adjustment...
LLE7D*RDA002B 8.14.2 Finish size adjustment 8.14.2.1 Bevel finish size check 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Be sure to check the size for every lens material. 1 ) Lens: a .
LLE7D*RDA002B 8.14.2.2 Bevel finish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Press the bevel tab to display the Finish bevel size parameters. 4 . Press each of the following parameter fields.
LLE7D*RDA002B 8.14.2.4 Flat finish size check 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Check the size for every lens material. 1 ) Lens: a . CR39 b . Polyca. c .
LLE7D*RDA002B 8.14.2.5 Flat finish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Press the flat tab to display the Finish flat size parameters. 4 . Press each of the following parameter fields.
LLE7D*RDA002B 8.14.3.2 Bevel position adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Bevel adjustment] on the menu screen. 3 . Press the Bevel position field. 4 . Change the Bevel position parameter value by the procedure below. 1 ) To move the bevel position toward Lens front Lens rear...
LLE7D*RDA002B 8.14.4.2 Flat-edge polishing wheel position adjustment 1 . Set the Pol. differential (HI, FLT) parameter value to 0.00 by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Differential] on the menu screen. 3 ) Press the Pol.
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LLE7D*RDA002B 1 ) If there are any burns on the pol- Burns ished flat edge, increase the Flat polish position H parameter value. Lens front Lens rear 2 ) If there are many polishing marks on Light polishing the edge, decrease the Flat polish marks position H parameter value.
LLE7D*RDA002B 8.14.4.4 Flat polish axis adjustment 1 . Set the Pol. differential (HI, FLT) parameter value to 0.00 by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Differential] on the menu screen. 3 ) Press the Pol. differential HI, FLT field and enter 0.00.
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LLE7D*RDA002B 1 ) Make the notch of the pliable cup (40370-M085) on the lens upside. Notch Lens 2 ) When viewed from the lens front, if there are more polishing marks on the Polishing right or bottom of each edge, increase marks the Plastic flat parameter value.
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LLE7D*RDA002B 4 ) Press the bevel polish tab. 5 ) Press each of the following Bevel polish axis [deg] parameter fields to enter the same value as in the Plas- tic flat field. a . Plastic bevel b . Polycarbonate bevel c .
LLE7D*RDA002B 8.14.4.5 Adjusting flat edge polishing marks 1 . Set the parameters to 0.30 by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Differential] on the menu screen. 3 ) Press each of the following parame- ter fields and enter 0.30.
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LLE7D*RDA002B 5 . Perform adjustment so that there are no polishing marks or burns on the polished flat edge by the procedure below. 1 ) Press [Wheel adjustment] on the menu screen and select the Adj. tab. 2 ) Press the Flat polish position H field. 3 ) If there are any burns on the pol- Burns ished flat edge, increase the Flat...
LLE7D*RDA002B 8.14.4.6 Flat polish size check 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Check the flat polish size for every lens material. 1 ) Lens: a . CR39 b .
LLE7D*RDA002B 8.14.4.7 Flat polish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Select the polish flat tab to dis- play the Polish flat size parameters. 4 . Press each of the following parameter fields.
LLE7D*RDA002B 8.14.5 Bevel polish adjustment 8.14.5.1 Checking the position of polishing wheel for beveled surface 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as fol- lows: 1 ) Lens: Hi-index 2 ) Frame: Metal 3 ) Mode: Auto 4 ) Polish: Polish 5 ) SFB: None...
LLE7D*RDA002B 8.14.5.2 Adjusting the position of polishing wheel for beveled edge 8.14.5.2.1 Vertical position 1 . Set the Pol. differential HI, BVL parameter to 0.00. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Differential] on the menu screen.
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LLE7D*RDA002B 3 . Press the Polish bevel position field. 4 . Perform adjustment so that polishing marks appear uniformly on the front and rear beveled edges by the procedure below. 1 ) If there are more polishing marks on Polishing marks No polishing marks the rear edge than on the front edge, increase the Polish bevel position...
LLE7D*RDA002B 8.14.5.2.2 Horizontal position 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Wheel adjustment] on the menu screen and select the Adj. tab. 3 . Press the Bevel polish position H field. 4 . Perform adjustment so that light polishing marks appear on the beveled edges by the procedure below.
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LLE7D*RDA002B 2 ) Press [Differential] on the menu screen. 3 ) Press the Pol. differential HI, BVL field to enter the original value. 4 ) Enter the value with the numeric keypad, then press the Enter key 8 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].) 2 ) Adjusting beveled edge polishing marks...
LLE7D*RDA002B 8.14.5.3 Adjusting beveled edge polishing marks 1 . Set the parameters to 0.30 by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]). 2 ) Press [Differential] on the menu screen. 3 ) Press each of the following parame- ter fields and enter 0.30 for each.
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LLE7D*RDA002B 1 ) Press [Bevel adjustment] on the menu screen. 2 ) Press the Polish bevel position field. 3 ) If there are more polishing marks on Polishing marks No polishing marks the rear edge than on the front edge, increase the Polish bevel position parameter.
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LLE7D*RDA002B 1 ) Press [Wheel adjustment] on the menu screen and select the Adj. tab. 2 ) Press the Bevel polish position H field. 3 ) If there are any burns on the pol- ished surfaces of the beveled edges, Burns increase the Bevel polish position H parameter value.
LLE7D*RDA002B 8.14.5.4 Bevel polish size check 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Select the processing conditions as follows: Caution Check the polish bevel size for every lens material. 1 ) Lens: a . CR39 b .
LLE7D*RDA002B 8.14.5.5 Bevel polish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Select the polish bevel tab to dis- play the Polish bevel size parameters. 4 . Press each of the following parameter fields.
LLE7D*RDA002B 8.14.6 Safety bevel size adjustment 8.14.6.1 SFB finish size check Safety bevel amounts set on the screen differ from actual ones (those indicated by “A” and “B” in the right figure). When the front or rear lens edge thickness is not suffi- cient after grooving or beveling, safety bevel amount may be reduced or safety beveling may not occur.
LLE7D*RDA002B 8.14.6.2 SFB finish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [SFB adjustment] on the menu screen. 3 . Adjust the SFB finish size for the lens front by the procedure below. 1 ) Press the SFB constant Front, Finish field.
LLE7D*RDA002B 8.14.6.3 SFB polish size check Safety bevel amounts set on the screen differ from actual ones (those indicated by “A” and “B” in the right figure). When offset is +0.20 and ratio is 0, the A width is 0.30 mm and the B width is 0.30 mm.
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LLE7D*RDA002B 7 . Confirm that the following conditions are met. 1 ) The SFB polish widths are 0.3 ±0.1 2 ) There are no polishing marks or Lens rear Lens front burns on the safety-beveled and pol- ished surfaces. 8 . If there are any polishing marks or burns, adjust the SFB polish size (see 8.14.6.4 [p242]).
LLE7D*RDA002B 8.14.6.4 SFB polish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [SFB adjustment] on the menu screen. 3 . Perform adjustment so that the SFB polish widths for the lens front and rear are 0.3 ±0.1 mm and there are no polishing marks or burns on both surfaces.
LLE7D*RDA002B 8.14.7.2 SFB finish axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [SFB adjustment] on the menu screen. 3 . Perform adjustment so that the safety bevel amounts of the right and left edge upper areas are almost the same.
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LLE7D*RDA002B 5 ) Press the SFB axis Rear, Finish field. 6 ) When the safety bevel amount of the left edge upper area on the lens rear is larger, increase the parameter value. SFB surface surface of of the left the right edge upper edge upper...
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LLE7D*RDA002B 2 ) Lens rear SFB surface surface of of the left the right edge upper edge upper area area 6 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].) 2 ) SFB polish axis check (See 8.14.7.3 [p247].)
LLE7D*RDA002B 8.14.7.4 SFB polish axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [SFB adjustment] on the menu screen. 3 . Perform adjustment so that there are no polishing marks on the SFB surfaces of the right and left edge upper areas on the lens front and rear.
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LLE7D*RDA002B 5 ) Press the SFB axis Rear, Polish field. 6 ) If there are any polishing marks on Polishing marks on No polishing marks on surface of right edge SFB surface of left edge the SFB surface of the right edge upper area upper area upper area on the lens rear, increase...
LLE7D*RDA002B 2 ) Lens rear 6 . After adjustment, perform the following. No polishing No polishing 1 ) Backing up the EEPROM data marks on SFB marks on SFB surface of left surface of right (See 8.19.1 [p284].) edge upper edge upper area area...
LLE7D*RDA002B 8.14.8.2 Special SFB polish adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [SFB adjustment] on the menu screen. 3 . Perform adjustment so that there are no polishing marks on the SFB surface of the pro- cessed lens by the procedure below.
LLE7D*RDA002B 8.14.9 Checking for interference between bevel and polishing wheel for safety-beveled front surface 1 . Load the test shape data (see 8.3 [p175]). 2 . Select the processing conditions as follows: 1 ) Lens: CR39 2 ) Frame: Metal 3 ) Mode: Auto 4 ) Polish: Polish (SFB) 5 ) SFB: Small...
LLE7D*RDA002B 8.14.10.3 Groove position adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Perform adjustment so that the groove is positioned in the center of the lens edge (±0.10 mm) by the procedure below. 1 ) Select the Adj.
LLE7D*RDA002B 8.14.10.5 Groove depth adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Perform adjustment so that the groove depth is 0.3 ±0.1 mm by the procedure below. 1 ) Select the Adj.
LLE7D*RDA002B 8.14.10.7 Groove axis adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Perform adjustment so that the groove depths viewed from the A and B sides are the same by the procedure below.
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LLE7D*RDA002B 3 ) To increase the groove depth as viewed from the B side, increase the Groove depth parameter value. 4 ) Enter the value with the numeric key- pad, then press the Enter key 5 ) Press [Exit] to return to the layout screen.
LLE7D*RDA002B 8.14.11 High base curve bevel adjustment Caution Only PLB-8S is applicable. 8.14.11.1 High base curve bevel finish size check 1 . Load the ø45 internal data (see 8.3 [p175]). 2 . Press the Hi-curve button. The Hi-curve button turns yel- low.
LLE7D*RDA002B 8.14.11.2 High base curve bevel finish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Press the bevel tab to display the Finish bevel size parameters. 4 .
LLE7D*RDA002B 8.14.11.4 Adjusting the position of polishing wheel for high base curve beveled edges 8.14.11.4.1 Horizontal adjustment of polishing wheel for high base curve beveled edges 1 . Set the Pol. differential HI, FLT parameter value to 0.00 by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]).
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LLE7D*RDA002B 2 ) Press the Hi-curve polish position H field. 3 ) If there are many polishing marks on the area indicated by “A” of the rear edge, decrease the parameter value. 4 ) If there are any burns on the area indicated by “A”...
LLE7D*RDA002B 8.14.11.4.2 Vertical adjustment of polishing wheel for high base curve beveled edges 1 . Perform adjustment so that light polishing marks appear on the area indicated by “B” of the lens rear edge by the procedure below. 1 ) Press the Hi-curve polish position V field.
LLE7D*RDA002B 3 ) Press the Pol. differential HI, FLT field to enter the original value. 4 ) Enter the value with the numeric keypad, then press the Enter key 5 ) Press [Exit] to return to the layout screen. 5 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].) 2 ) High base curve bevel polish size check...
LLE7D*RDA002B 8.14.11.6 High base curve bevel polish size adjustment 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Size adjustment] on the menu screen. 3 . Press the bevel polish tab to dis- play the Polish bevel size parameters. 4 .
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LLE7D*RDA002B 8 . In the Trivex Hi-curve field, enter the same value as in the Polycarbonate Hi-curve field. 9 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See 8.19.1 [p284].)
LLE7D*RDA002B 8.14.12.2 Step bevel position adjustment Caution Only PLB-8S is applicable. 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Adjust the step bevel position by the proce- dure below. 1 ) Select the Adj.
LLE7D*RDA002B 8.14.12.3 Step bevel height adjustment Caution Only PLB-8S is applicable. 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Adjust the step bevel position by the proce- dure below. 1 ) Select the Adj.
LLE7D*RDA002B 8.14.12.4 Step bevel axis check Caution Only PLB-8S is applicable. 1 . Load the 45 internal data (see 8.3 [p175]). 2 . Press the Hi-curve and Step buttons. The buttons turn yellow. 3 . Select the processing conditions as fol- lows: 1 ) Lens: CR39 2 ) Frame: Metal...
LLE7D*RDA002B 8.14.12.5 Step bevel axis adjustment Caution Only PLB-8S is applicable. 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Groove setting/adjustment] on the menu screen. 3 . Adjust the step bevel position by the proce- dure below. 1 ) Select the Adj.
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LLE7D*RDA002B 5 . Repeat adjustment until the step height Step height remains the same along the top edge from left to right when viewed from the lens front. 6 . After adjustment, perform the following. 1 ) Backing up the EEPROM data (See Lens 8.19.1 [p284].)
LLE7D*RDA002B 8.15 Network Setting 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Network setting] on the menu screen. 3 . Press each of the following item field. 1 ) IP address 2 ) Subnet mask 3 ) Default gateway 4 ) Host IP address 5 ) My ID 6 ) Host ID...
LLE7D*RDA002B 8.16 Dressing the Wheels 8.16.1 Finishing wheel 1 . Soak the dressing stick for finishing wheel (41002-M611) in water for about 5 minutes. 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Press [Dressing] on the menu screen. 4 .
LLE7D*RDA002B 8.16.2 Step beveling wheel 1 . Soak the dressing stick for finishing wheel (41002-M611) in water for about 5 minutes. 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Press [Dressing] on the menu screen. 4 . Dress the step beveling wheel by the pro- cedure below.
LLE7D*RDA002B 8.16.3 Grooving wheel 1 . Soak the dressing stick for finishing wheel (41002-M611) in water for about 5 minutes. 2 . Display the menu screen (see 8.1.1 [p167]). 3 . Press [Dressing] on the menu screen. 4 . Dress the grooving wheel by the procedure below.
LLE7D*RDA002B 8.16.4 Finishing wheel for safety-beveled edges Dress the finishing wheel for safety-beveled edges by the same procedure as the finishing wheel (see 8.16.1 [p277]). 8.17 Maintaining the Polishing Wheel with Compound 8.17.1 Polishing wheel 1 . Display the menu screen (see 8.1.1 [p167]).
LLE7D*RDA002B 12) Holding the stick by its handle, lightly apply the compound-covered surface of the pad to the polishing wheel. Dress the wheel until the white surface of the pad wears away. Caution Be careful not to let the pad wear all the way to the stick.
LLE7D*RDA002B 8.18 Adjusting the Feeler Movement 1 . Remove the lens measuring ASSY (see 7.1.17 [p111]). 2 . Unscrew SB4 × 20 (n = 4) to remove the supports (40271-M603 [n = 2]). 3 . Adjust the operation of the feeler ASSY (40274-6110) by the procedure below.
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LLE7D*RDA002B 5 . Loosen HH4 × 6 (n = 2) to adjust the posi- tion of the cam ASSY (40273-6101) so that it comes into contact with the center of each bearing (82011-0308A) for the fol- lowing ASSYs. 1 ) Upper feeler ASSY (40274-6110) 2 ) Lower feeler ASSY (40274-6120) Make sure that the cam (40273-M616) comes into...
LLE7D*RDA002B 8.19 EEPROM Data 8.19.1 Backing up the EEPROM data 1 . Confirm that the SD card is set to J8 on the main board (44501-BA01). Insert the SD card so that its labeled surface can be seen. 2 . Back up the data by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]).
LLE7D*RDA002B 8.19.2 Restoring the EEPROM data 1 . Confirm that the SD card is set to J8 on the main board (44501-BA01). Insert the SD card so that its labeled surface can be seen. 2 . Restore the data by the procedure below. 1 ) Display the menu screen (see 8.1.1 [p167]).
LLE7D*RDA002B 8.20 Upgrade 8.20.1 Program upgrade 1 . Copy the upgrade program for the SE-9090 Supra to a USB flash drive. Copy only the upgrade program to the USB flash drive. Caution File name: LE7D APP V****.MOT (****: version No.) 2 .
LLE7D*RDA002B 8.20.2 String Resource upgrade 1 . Save the String_Resource.txt file to a USB flash drive by the procedure below. Use a PC to create the following folder. 1 ) Create a folder named “LE7D_RES” in the USB flash drive. 2 ) Save the String_Resource.txt file to the LE7D_RES folder.
LLE7D*RDA002B 8.20.3 Booter program upgrade 1 . Copy the booter program for the SE-9090 Supra to a USB flash drive. Copy only the upgrade program to the USB flash drive. Caution File name: LE7D BOOT V****.MOT (****: version No.) 2 . After copying the program, rename the file to “LE7D BOOTWRITE.MOT”.
LLE7D*RDA002B 8.20.4 Version check 1 . Display the menu screen (see 8.1.1 [p167]). 2 . Press [Maintenance] and select the Err hist. tab. 3 . The following versions are displayed at the bottom of the screen. 1 ) Master Version (software) 2 ) Resource Version (String Resource) 4 .
LLE7D*RDA002B 8.21 Setting BL motor inverter 8.21.1 Parameter settings 1 . Turn on the instrument breaker. 2 . Press [DATA SET] on the inverter control panel once. The parameter No. indicator blinks (2- digit LED). 3 . Check the parameter settings (seven positions) for the BL motor inverter (40350-E052) by the procedure below.
LLE7D*RDA002B 8.21.2 Trip check 1 . Turn on the instrument breaker. 2 . Press [DATA SET] on the inverter control panel once. The parameter No. indicator blinks (2- digit LED). 3 . Press to display the parameter No. 81 to 85 of which setting is to be confirmed. Parameter No.
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LLE7D*RDA002B When the setting of a parameter such as “16 operation CAU. Self-diagnosis warning command selection” is changed, the circuit breaker is tripped. When “47I5 function selection” and “48I6 function selection” are set to “externally forced trip”, the circuit Externally forced protection 0.L.
LLE7D*RDA002B 9 SUPPLEMENT 9.1 Appearance [Front view] Front cover 1: Emergency stop button 4: Splatter guard 2: Display 5: Handle knob 3: Processing chamber door 6: Hidden switch [Rear view] Air vent RS232C RS232C PUMP 1 PUMP 1 BAR CODE BAR CODE RECOVERY RECOVERY...
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LLE7D*RDA002B [Left side view] 1 ) S/N 700019 and earlier Cooling fan 17: Jack for maintenance 19: Breaker 18: USB port for maintenance 2 ) S/N 700020 and later Cooling fan 17: Jack for maintenance 19: Breaker 18: USB port for maintenance...
LLE7D*RDA002B 9.2 Labels and Indications 1 . To call attention to users, some labels and indications are provided on the edger. Indicates that important descriptions are contained in the operator’s manual and that the operator must refer to the operator’s manual prior to operation or maintenance. Indicates that the edger must be supplied only with alternating current.
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LLE7D*RDA002B [Rear view] RS232C RS232C PUMP 1 PUMP 1 BAR CODE BAR CODE RECOVERY RECOVERY FEEDER FEEDER PUMP 1 PUMP 1 PUMP 2 PUMP 2 VACUUM VACUUM AC INLET AC INLET PUMP 2 PUMP 2 MAX1A MAX1A MAX1A MAX1A MAX1A MAX1A ID label Outside Japan (other than...
LLE7D*RDA002B 9.7 Error Code List Type Error code Message Remedy • Check whether the baud rate settings for the communication interface and RS-232C are proper. • Check the cable connection. Check for cable Communication timeout error breakage. • Check whether the connected equipment or PC is activated properly.
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LLE7D*RDA002B Type Error code Message Remedy • Check the rotation of the grooving wheel. (Rotate it by hand to check the smoothness in the feel of the rotation.) (Replace the grooving ASSY.) • Check the current of the grooving wheel motor on the hardware test screen.
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LLE7D*RDA002B Type Error code Message Remedy • Use a lens with a larger diameter • Change the layout. • If the error occurs when the feeler is not off, calibrate LMU feeler off error the lens measuring ASSY or check the wear of the feeler and replace it if necessary.
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LLE7D*RDA002B Type Error code Message Remedy Right wheel motor or inverter error • Check the power supply voltage. • Check the cables related to the brushless motor. Left wheel motor or inverter error • Replace the brushless motor inverter. • Extend the acceleration or deceleration time. Right H-axis origin sensor error •...
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LLE7D*RDA002B Type Error code Message Remedy 1001 to 1255 VCA communication error • Check the contents of the VCA communication. 1989 VCA format error • Check the setting of the VCA host. • Check whether the lens material in the received job 1991 VCA lens material mismatch error data is set to “Glass”.
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LLE7D*RDA002B Contents Tab: Parameters Available settings Initial value Rear bevel: Small SFB offset -3.00 3.00 0.20 Rear bevel: Small SFB ratio Rear bevel: Medium SFB offset -3.00 3.00 0.30 Rear bevel: Medium SFB ratio Rear bevel: Large SFB offset -3.00 3.00 0.40 Rear bevel: Large SFB ratio...
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LLE7D*RDA002B Contents Tab: Parameters Available settings Initial value Wheel adjustment: Bevel polish position H -9.99 9.99 − Wheel adjustment: Flat polish position H -9.99 9.99 − Wheel adjustment: Hi-curve polish position H -9.99 9.99 − Wheel adjustment: Hi-curve polish position V -9.99 9.99 −...
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LLE7D*RDA002B Contents Tab: Parameters Available settings Initial value Process speed: Rough (PLA) 10.00 30.00 10.00 Process speed: Finish (PLA) 3.00 30.00 3.00 Process speed: Polish (PLA) 3.00 30.00 4.00 Process speed: Rough (HI) 3.00 30.00 10.00 Process speed: Finish (HI) 3.00 30.00 3.00...
LLE7D*RDA002B 9.10.5 Adjustments after replacing mechanical parts Replacement part Adjustment item 8.3 Touch Panel Calibration (p175) 8.5 Measuring Window ASSY Position Adjustment (p177) 8.6 Upper/Lower Shaft Position Adjustment (p178) 8.7 Motorized Cover Sensor Position Adjustment (p179) 8.8.1 Position adjustment (p181) 8.8.2 Rotation axis adjustment (p183) 8.9.1 Left spindle block ASSY belt (p184) ...
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LLE7D*RDA002B Replacement part Adjustment item 8.17.2 Polishing wheel for safety-beveled edges (p281) 8.18 Adjusting the Feeler Movement (p282) 8.19.1 Backing up the EEPROM data (p284) 8.19.2 Restoring the EEPROM data (p285) 8.20.1 Program upgrade (p286) 8.20.2 String Resource upgrade (p287) 8.20.3 Booter program upgrade (p288) 8.20.4 Version check (p289)
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