ABB ACS 600 MultiDrive Safety And Product Information
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ABB ACS 600 MultiDrive Safety And Product Information

Aca 6xx sections 3 to 4300 kw
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Download this manual See also: User Manual, Installation Manual
ACS 600 MultiDrive
This manual includes
• Safety Instructions
• Technical data
These Safety Instructions must be studied before
storaging, installing, commissioning, servicing
and operating the air-cooled ACS 600 MultiDrive
frequency converters.
Safety and Product Information
ACA 6xx Sections
3 to 4300 kW

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Summary of Contents for ABB ACS 600 MultiDrive

  • Page 1 Safety and Product Information ACS 600 MultiDrive This manual includes • Safety Instructions ACA 6xx Sections • Technical data 3 to 4300 kW These Safety Instructions must be studied before storaging, installing, commissioning, servicing and operating the air-cooled ACS 600 MultiDrive frequency converters.
  • Page 2 • Hardware description of the Drive Section • Commissioning of the Drive Section • Cable selection • Control Panel use • ACS 600 MultiDrive mechanical and electrical installation • Software description • Hardware commissioning of the Drive Section • Parameters •...
  • Page 3 ACA 6xx Sections 3 to 4300 kW Safety and Product Information 3AFY 63982229 R0125 REV D EFFECTIVE: 1.12.2000 SUPERSEDES: 15.10.1999 ã 2000 ABB Industry Oy. All Rights Reserved.

  • Page 5: Table Of Contents

    Table of Contents ACS 600 MultiDrive Manuals (Air-cooled Units, English Originals) Table of Contents Safety Instructions Overview ..............1 CAUTION! .
  • Page 6 Ambient Conditions ............B-1 ACS 600 MultiDrive...
  • Page 7 Other Technical Data ............B-2 ACS 600 MultiDrive...
  • Page 8 ACS 600 MultiDrive...

  • Page 9: Safety Instructions

    When installed and used in accordance with instructions, the ACS 600 MultiDrive causes no risk to its associated environment. ACS 600 MultiDrive is referred to as ACx 600 in this chapter. The following notation is used throughout the manual: Dangerous Voltage WARNING! warns of situations in which a high voltage can cause physical injury and/or damage equipment.

  • Page 10: Installation And Maintenance Safety

    In most cases, the diagnostic displays can be used for preliminary tracing of the fault location and fault resetting can be done without opening the door of the ACS 600 MultiDrive frequency converters. Installation and These safety instructions are intended for all work on the ACS 600 Maintenance Safety MultiDrive.
  • Page 11 CAUTION! Fans may continue to rotate for a while after the disconnection of the electrical supply. CAUTION! Some parts like heatsinks of power semiconductors and toroidal cores on motor cables inside of cabinet remain hot for a while after the disconnection of the electrical supply. ACS 600 MultiDrive...

  • Page 12: Starting Tsu Or Dsu

    The braking chopper may be damaged by repeated on-off switching of the braking due to a high supply and braking section power compared to the inverter power. ACS 600 MultiDrive...

  • Page 13: Aca 635 (Isu) Supply

    The supply disconnecting device must be locked to the open position during installation and maintenance work. Both disconnecting devices of 12-pulse units must be be locked to the open position during installation and maintenance work. ACS 600 MultiDrive...

  • Page 14: Earth Fault Protective Function

    Immediate Removal of Power and Controlled Emergency Stop (with thyristor supply only). The emergency stop function must not be used as the normal mode of stopping the drive. The emergency stop function complies to the principles of the standards listed below. ACS 600 MultiDrive...

  • Page 15: Immediate Removal Of Power (Category 0)

    A Stop command must be given instead. The ACS 600 MultiDrive can be equipped with an optional Prevention of Unexpected Start according to the standards: EN 292-1: 1991, EN 292-2: 1991, EN 954-1: 1996, EN 60204-1-1: 1992 + Corr. 1993 (refer to Table 1) and EN 1037: 1995.

  • Page 16: Motor Connections

    Protecting the Motor The stress to motor inslulation can be avoided by optional ABB du/dt Wiring filters. du/dt filters also reduce bearing currents. ACS 600 MultiDrive...
  • Page 17 Bearing end) bearings must be used generally with 100 kW and higher motor powers. In addition, common mode filters from ABB must be used according to the following table. The common mode filter is composed of toroidal cores installed onto the motor cable. The cables must be selected and installed according to the instructions given in the appropriate Hardware Manual.
  • Page 18 + du/dt + du/dt + N + LCMF Û = 1800 V Form-wound < 690 V Reinforced: n.a. + N + CMF + N + CMF Û = 2000 V, microsecond rise time * manufactured before 1992 ACS 600 MultiDrive...
  • Page 19 Note 5: This table applies to NEMA motors with the following heading. < 134 HP 134 HP < P < 469 HP > 469 HP and Frame Size < NEMA 500 or Frame Size > NEMA 500 ACS 600 MultiDrive...

  • Page 20: Power Factor Compensation Capacitors

    ACx 600 output voltage. If there are power factor compensation capacitors in parallel with the ACx 600 make sure that the capacitors and the ACx 600 are not charged simultaneously to avoid voltage surges which might damage the unit. ACS 600 MultiDrive...

  • Page 21: Components Connected To Digital/Analogue Inputs

    Do not touch the boards unnecessarily. When handling the printed circuit boards, the use of a properly earthed wrist strap and other appropriate material for the handling of printed circuit boards is recommended. ACS 600 MultiDrive...

  • Page 22: Fibre Optic Cables

    Strength member Cooling WARNING! The cooling air flow and space requirements must be fulfilled. Air flow from below (from a cable conduit) to the cabinet must be prevented to ensure the degree of protection and fire protection. ACS 600 MultiDrive...

  • Page 23: Mechanical Installation

    However, if electric welding is the only way to mount the cabinet connect the return conductor of the welding equipment low to the cabinet frame within 0.5 metres of the welding point to reduce the risk of damage. ACS 600 MultiDrive...
  • Page 24 Safety Instructions ACS 600 MultiDrive...

  • Page 25: Acs 600 Multidrive - Technical Data

    ACS 600 MultiDrive – Technical Data Abbreviations The abbreviations used in the following supply and drive section rating tables are explained below. Supply Section Drive Section Total rms input current (continuous a.c. Rated rms a.c. output current (= maximum current)

  • Page 26: Supply Section Tables

    EMC filter cabinet, Weight (EMC) is the additional weight due to the EMC filter cabinet. An auxiliary control unit is included in every ACS 600 MultiDrive delivery. The following tables do not include the width and weight of the auxiliary control unit: 400 mm (approximately 170 kg) or 600 mm (approximately 190 kg).

  • Page 27: Ratings 380

    ACS 600 MultiDrive – Technical Data Ratings 380...415 V The table below shows the nominal ratings for the 400 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)

  • Page 28: Ratings 380...500 V

    ACS 600 MultiDrive – Technical Data Ratings 380...500 V The table below shows the nominal ratings for the 500 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)

  • Page 29: Ratings 525

    ACS 600 MultiDrive – Technical Data Ratings 525...690 V The table below shows the nominal ratings for the 690 V range supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)

  • Page 30: Ratings 830 V

    ACS 600 MultiDrive – Technical Data Ratings 830 V The table below shows the nominal ratings for the 830 V supply sections. Type Marking Nominal Ratings Duty Cycle Duty Cycle Frame Air Flow Noise loss (10 s / 60 s)

  • Page 31: Autotransformer Data

    ACS 600 MultiDrive – Technical Data Autotransformer Data The table below shows the nominal ratings for thyristor supply autotransformers. Type Marking Autotransformer Forward Reverse Bridge Bridge Type Type Type 400 V Range 6 pulse thyristor supply sections with autotransformer (380...415 V Range,U...

  • Page 32: Dimensions And Weights 400 V

    ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 400 V range Weights 400 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...

  • Page 33: Dimensions And Weights 500 V

    ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 500 V range Weights 500 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...

  • Page 34: Dimensions And Weights 690 V

    ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 690 V range Weights 690 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom...

  • Page 35: Dimensions And Weights 830 V

    ACS 600 MultiDrive – Technical Data Dimensions and The table below shows the dimensions and weights of the 830 V Weights 830 V supply sections. See notes on page A-2. Type Marking Height Bottom Entry: Top Entry: Depth Bottom Width...

  • Page 36: Drive Section Tables

    ACS 600 MultiDrive – Technical Data Drive Section Tables The following tables specify the ratings for the drive sections. Notes The notes concerning the following drive section tables are listed below. is the heat loss of a unit with basic options.

  • Page 37: Ratings 400 V

    ACS 600 MultiDrive – Technical Data Ratings 400 V The table below shows the nominal ratings for the 400 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes (10 s / 60 s)

  • Page 38: Ratings 500 V

    ACS 600 MultiDrive – Technical Data Ratings 500 V The table below shows the nominal ratings for the 500 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes loss (10 s / 60 s)

  • Page 39: Ratings 690 V

    ACS 600 MultiDrive – Technical Data Ratings 690 V The table below shows the nominal ratings for the 690 V range drive sections. Duty Cycle Duty Cycle Nominal Ratings Type Marking Frame Air flow Noise Width Weight Notes (10 s / 60 s)

  • Page 40: Braking Section Tables

    ACS 600 MultiDrive – Technical Data Braking Section Tables The following tables specify the ratings for the braking sections. Abbreviations and The abbreviations and notes concerning the braking section tables are Notes listed below. Braking Section Maximum braking power per section allowed momentarily Example: ACA 622-0640-3 br.max...

  • Page 41: Ratings

    ACS 600 MultiDrive – Technical Data Ratings The table below shows the nominal ratings for the dynamic braking sections. Duty Cycle Duty Cycle Section Chopper Resistor br.max cont. (1min/5min) (10s/60s) (kW) (ohm) (kW) (kW) (kW) Braking sections (380...415 V Range,U...

  • Page 42: Dimensions, Air Flow And Noise

    ACS 600 MultiDrive – Technical Data Dimensions, Air Flow The dimensions, air flows and noise levels for braking sections are and Noise given below The depth of the cabinet is 600 mm. An extra 200 mm wide cabinet is added for top exit ACA 621 units.

  • Page 43: Cabinet

    ACS 600 MultiDrive – Technical Data Cabinet The cabinet, degrees of protection and free space requirements of ACS 600 MultiDrive are listed below. ACx 600 Type Enclosure Degree of Space Space Space on Space in Protection above below left/right front/back...

  • Page 44: Input Power Connection

    10 % for 690 VAC units phase ± 525...830 VAC 3- 10 % for 830 VAC units Short Circuit Capability (IEC 439-1): The rated short time withstand current of ACS 600 MultiDrive is given below. Frame Type cw / 1 s (kA) (kA)
  • Page 45 Maximum Recommended Motor Cable Length: For cables longer than 500 metres (cumulative length in case of parallel connected motors), an ABB representative must be consulted. With pulse encoder speed measurement maximum cable length is 300 m. With du/dt filters refer to du/dt Installation Guide (code: 58933368). For additional EMC requirements on cable length refer to section CE Marking below.

  • Page 46: Efficiency And Cooling Method

    For units equipped with IGBT supply unit approximately 96 %. Cooling Method Cooling Method: Internal fan, flow direction from the bottom to the top Ambient Conditions Environmental limits of the ACS 600 MultiDrive frequency converters are given below. Condition Operation...
  • Page 47 · 10 °C = 85 % or 0.85. The output current is then 0.85 · I °C or I 2base 2max) Current (%) -1.5 % per each + °C IP 21/22/42 IP 54R T (°C) Derating Diagram: the effect of ambient temperature on the ACS 600 MultiDrive continuous load capacity. ACS 600 MultiDrive A-23...

  • Page 48: Fuses

    ACS 600 MultiDrive – Technical Data Fuses The ultrarapid fuses of the ACS 600 MultiDrive are given below. Equivalent fuses from other manufacturers can also be used. Only ultra rapid fuses guarantee proper protection for the rectifier semiconductors. stand for the nominal voltage and the nominal current of the fuse.

  • Page 49: Branch Fuses

    ACS 600 MultiDrive – Technical Data Branch Fuses Frame B4 to B5 diode and thyristor supply modules employ internal branch fuses instead of input or output fuses. The table lists the applicable Bussmann types. Branch Fuses for Frame B4 and B5 Supply Modules...

  • Page 50: Supply Dc Fuses

    ACS 600 MultiDrive – Technical Data Supply DC Fuses Below are listed Bussmann d.c. fuses used in the thyristor supply section of ACS MultiDrive frames B1, B2 and B3. Thyristor Supply Fuse Section Type Size Pre-arching Integral 400 V and 500 V Supply...

  • Page 51: Drive Unit Dc Fuses

    ACS 600 MultiDrive – Technical Data Drive Unit DC Fuses Below are listed Bussmann fuses used in the inverters of ACS MultiDrive. Fuse Fuse Drive Drive Section Section Frame/Type Pre-arching Pre-arching Size Type Size Type Integral Integral Frame 415 V and 500 V Range...

  • Page 52: Braking Section Dc Fuses

    ACS 600 MultiDrive – Technical Data Braking Section DC The d.c. fuses (Bussmann) for the braking sections are listed below. Fuses Fuse Dynamic Braking Section Pre-arching Type Size Integral 400 V Range ACA 621-0210-3 1000–1250 23000 170M 5142 2/110 ACA 621-0320-3...-1920-3 1000–1250...

  • Page 53: Power Cable Entries

    ACS 600 MultiDrive – Technical Data Power Cable Entries Notes concerning the cable entry tables are below. Tightening Torque Tightening torques for screw connections (applicable to zinc and chrome platings and screw strength class 8.8) are presented below. Screw Torque (Nm) *...

  • Page 54: Diode Supply Sections

    ACS 600 MultiDrive – Technical Data Diode Supply Sections The connection holes for cable lugs and bus duct are presented below. Type Holes for Number of Bottom plate Number of Holes for bus duct connection cable lugs per cable entries...

  • Page 55: Thyristor Supply Section: Busbar / Bus Duct Connection

    ACS 600 MultiDrive – Technical Data Thyristor Supply The connection holes for cable lugs and bus duct are presented below. Section: Busbar / Bus Duct Connection Type Holes for Number of Bottom plate Number of Holes for bus duct connection...

  • Page 56: Drive Sections: Terminal Block Connection

    ACS 600 MultiDrive – Technical Data Drive Sections: The maximum cable sizes accepted by the terminal block for motor and Terminal Block brake cable connection (terminals U2, V2, W2, PE, UDC+, UDC-) of Connection frame types R2i to R5i are given below.
  • Page 57 ACS 600 MultiDrive – Technical Data Type Holes for Number of Bottom Number of cable lugs per cable plate cable entries phase entries at opening at top bottom dimensions (diameter (diameter 60 mm) 60 mm) (mm) ACA 610-0495-5 4x(13x18) 270x511...

  • Page 58: Nioc Board Specifications

    NIOC-01 board is included in the drive Specifications section of the ACS 600 MultiDrive. For external control connections of the supply section, refer to Diode/Thyristor/IGBT Supply Sections User’s Manual. For external control connections of the control section, refer to Common Drive Control Manuals.

  • Page 59: Application Programs

    ACS/ACC/ACP 600, ACS 600 MultiDrive NIOC-01 Board Digital Inputs ACS/ACP 600, ACS 600 MultiDrive: Six Programmable Digital Inputs (Common Ground): 24 VDC, -15 to +20 % ACC 600: Six Digital Inputs (Common Ground): 24 VDC, -15 to +20 % Logical Thresholds: < 8 VDC “0”, >...

  • Page 60: Protection Features

    ACS 600 MultiDrive – Technical Data Protection Features Application program dependent features of the ACx 600 are listed below. available as standard, optional. Not all selections are available for all types. For more information refer to the appropriate application program Firmware Manual.

  • Page 61: Applicable Standards

    ACS 600 MultiDrive – Technical Data Applicable Standards The ACS 600 MultiDrive complies with the following standards: • EN 60204-1: 1992 + Corr. 1993 (IEC 204-1). Safety of machinery. Electrical equipment of machines. Part 1: General requirements. • EN 60529: 1991 (IEC 529), IEC 664-1: 1992. Degrees of protection provided by enclosures (IP code).

  • Page 62: Disposal

    3. The motor and control cables are selected as specified in the Hardware Manual (EN code 63700118). Note: It is recommended to equip the ACS 600 MultiDrive with the EMC filtering if there is equipment sensitive to conducted emission connected to the same supply transformer as the ACS 600 MultiDrive.
  • Page 63 ACS 600 MultiDrive – Technical Data Table A-1 The EMC filtering of the ACS 600 MultiDrive units is marked in the type code as follows. 1= EMC cabinet, 2 = EMC Cabinet with EMC Filters. Type Code ACS 600 Type Character no.

  • Page 64: Machinery Directive

    The CSA marking is often required in North America. CSA marked ACS 600 MultiDrive frequency conveters are available on request up to 600 V. The ACS 600 MultiDrive is suitable for use in a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 600 V maximum.

  • Page 65: Equipment Warranty And Liability

    Manual (EN code 63700118). 4. Maximum cable length is 100 metres. Note: The ACS 600 MultiDrive must not be equipped with EMC filtering (refer to Table A-1) when installed to IT networks. The mains becomes connected to earth potential through the EMC filter capacitors. In IT networks this may cause danger or damage the unit.

  • Page 66: Limitation Of Liability

    Equipment or part thereof or services which give rise to the Claim. All clauses of action against ABB arising out of or relating to the contract or the performance or breach hereof shall expire unless brought within one year of the time of accrual thereof.

  • Page 67: Marine Applications - Technical Data

    R = air outlet duct 200 between rear plates of the cabinets when installed back to back Ambient Conditions The ambient conditions given in ACS 600 MultiDrive – Technical Data apply to marine applications with the following exception: Condition Operation...
  • Page 68 Wood or plywood (seaworthy package). Plastic covering of the package: PE-LD, bands PP or steel. Other Technical Data See chapter ACS 600 MultiDrive – Technical Data. The data for ACS 600 MultiDrive applies also to marine applications if specific data is not included in this chapter. ACS 600 MultiDrive...
  • Page 70 ABB Industry Oy Drives P.O. Box 184 FIN-00381 HELSINKI FINLAND Telephone +358 10 22 2000 Telefax +358 10 22 22681 Internet http://www.abb.com/automation...

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