Polaris 93 Series Manual

Polaris 93 Series Manual

Diagnostic test kit for robotic cleaners

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Diagnostic Test Kit
Polaris Robotic Cleaners
for
93 94 95 Series
P825
91 Series
WARNING
The Diagnostic Box and included test cables are to be used solely for diagnosing Polaris Robotic Cleaners.
It must not be used for any other purpose. Diagnostic
tests must be performed while the unit is out of the water.
Failure to comply with the following warnings can result in property damage, personal injury, or death.
FOR YOUR SAFETY - This product must be serviced by a contractor who is licensed and qualified in pool equipment by the
jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state
or local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment
installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this
product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices
and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the
warranty.
Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage,
or death.
Only connect unit to receptacle protected by a ground fault circuit interrupter (GFCI). Such a GFCI receptacle should be
provided by a qualified installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI
should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is
defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating
the possibility of an electric shock. Do not use this product. Disconnect the cleaner and have the problem corrected by a
qualified service representative before using.
KEEP OUT OF REACH OF CHILDREN

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Summary of Contents for Polaris 93 Series

  • Page 1 91 Series WARNING The Diagnostic Box and included test cables are to be used solely for diagnosing Polaris Robotic Cleaners. It must not be used for any other purpose. Diagnostic tests must be performed while the unit is out of the water.
  • Page 2: Table Of Contents

    Do not attempt repair of the cleaner, Control Box, power cord, or Floating Cable. All repairs should be made by an experienced service professional using only Polaris OEM parts. • NEVER OPEN Control Box. NEVER OPEN THE MOTOR BLOCK.
  • Page 3: Diagnostic Kit Components

    • GREEN 93 94 95 SERIES. Connects Diagnostic Box • 93 Series: 9300 / P93 / 9300xi / 9350 / P935 to cleaner Control Box. • 94 Series: 9400 / P94 / 9450 / P945 4 Prongs 4 Prongs...
  • Page 4: Optional Test Cable For

    Page 4 Optional Test Cable for 91 Testing Strategy Series Cleaners The Diagnostic Box should be used to test for errors or malfunctions in the following cleaner Contact your dealer or www.polarispool.com for components in this order: optional test cable for 91 Series cleaners. Ask for part number: R0704900.
  • Page 5: Diagnostic Box Display Panel

    Page 5 Diagnostic Box Display Panel Testing Progress Bar Testing Status Message Select Control Box Test Clear Message Select or Cancel Testing CleanerTest Start Selected Test Control Box Diagnostic Test Status and Diagnostic Messages Connect the correct test cable between the Diagnostic Box and the cleaner Control Box. On the Diagnostic Box, press [EBOX] button, then press [START] button.
  • Page 6: Cleaner / Motor Block Diagnostic Tests Status And Diagnostic Messages

    Page 6 Cleaner / Motor Block Diagnostic Tests Status and Diagnostic Messages Set the cleaner on its back with wheels unobstructed. Connect the correct cable between the Diagnostic Box and the cleaner. On the Diagnostic Box, press [CLEANER] button, then press [START] button. Control Box Progress Bar Message During Test Diagnostic Message...
  • Page 7: Test For 9300 / P93 / 9300Xi / 9350 / P935 4.2 (93 Series) 9400 / P94 / 9450 / P945 (94 Series) 9550 / P955 (95 Series)

    Page 7 2.0 Test for Perform Cleaner Test Set the cleaner head on a block of wood or 93 Series some object that allows the cleaner wheels to rotate freely. (9300 / P93 / 9300xi / 9350 / P935) 94 Series Make sure the Diagnostic Box is plugged into a GFCI protected outlet.
  • Page 8: Perform Test For Defective Motor Block

    Page 8 Perform Test for Defective Motor Block Unplug the cleaner. Open the cleaner top and remove the filter canister. Remove the screw securing the propeller guard and remove propeller guard. Remove the propeller and the flow director by pushing out toward rear of cleaner housing. Remove the four (4) Motor Block Screws Disconnect the Floating Cable from the motor block by removing two (2) screws connecting...
  • Page 9 Box display, see Section 2.6 Motor Block Test for explanation and action. 12. If the test results in a Fail error message, replace with a new motor block. NOTE Return all defective component(s) to Polaris. (For more information, go to www.Polarispool.com.)
  • Page 10: 94 95 Series Control Box Test

    Press Start/Stop or « Start/Stop » ou [OK] or [CANCEL] « OK » ou TEST « Cancel » TEST Fail- aT Fail- Com Contact Polaris Changer la Customer Service Replace the diagbox Changer le coffret Control Box TEST TEST Fail Disconnect / Débrancher/rebrancher...
  • Page 11: 94 95 Series Cleaner Test

    Test effectué Test effectué TEST TEST Fail- aT Fail- Com Contact Polaris 1. Unplug the cleaner and dissassemble. Débrancher le robot et Changer la diagbox brancher le bloc moteur à Customer Service 2. Connect the Motor Block to the Diag box using la diagbox à...
  • Page 12: 94 95 Series Motor Block Test

    Page 12 93 94 95 Series Motor Block Test Test bloc moteur Plug in Diagnostic Box Brancher la diag box Connect the Motor Block to the Diagnostic Dia6 Connecter le bloc moteur à la diag box avec l’adaptateur marron Box using the BROWN test cable. Press Appuyer sur Test...
  • Page 13: Test For P825 Cleaner

    Page 13 3.0 Test for P825 Cleaner Perform Cleaner Test Perform Control Box Test Set the cleaner head on a block of wood or some object that allows the cleaner tracks to Plug the consumer’s Control Box into a GFCI rotate freely.
  • Page 14: Perform Test For Defective

    Page 14 Perform Test for Defective Motor Block Unplug the cleaner. Remove the filter canister. Unscrew the impeller housing and remove impeller. Pry wheel keys from each side of the brush and remove the brush. Remove two (2) screws on each side of the cleaner body and remove body housings.
  • Page 15 Page 15 Turn the cleaner over, remove two (2) screws 10. Remove screws and detach the Floating and take off the bottom plate. Cable. Turn the cleaner back over and gently pull 11. Connect one end of the BROWN test cable the gear box off the handle mount.
  • Page 16 Box display, see Section 3.6 Motor Block Test for explanation and action. 12. If the test results in a Fail error message, replace with a new motor block. NOTE Return all defective component(s) to Polaris. (For more information, go to www.Polarispool.com.)
  • Page 17: P825 Control Box Test

    Press Start/Stop or « Start/Stop » ou [OK] or [CANCEL] « OK » ou « Cancel » TEST TEST Fail- aT Fail- Com Contact Polaris Changer la Customer Service Replace the diagbox Changer le coffret Control Box TEST TEST Fail Disconnect / Débrancher/rebrancher...
  • Page 18: P825 Cleaner Test

    Test effectué Test effectué TEST TEST Fail- aT Fail- Com Contact Polaris 1. Unplug the cleaner and dissassemble to access the Motor Block. Débrancher le robot et Changer la diagbox Customer Service brancher le bloc moteur à 2. Connect the Motor Block to the Diag box using the BROWN test la diagbox à...
  • Page 19: P825 Motor Block Test

    Page 19 P825 Motor Block Test Test bloc moteur Plug in Diagnostic Box Brancher la diag box Connect the Motor Block to the Diagnostic Dia6 Connecter le bloc moteur à la diag box avec l’adaptateur marron Box using the BROWN test cable. Press Appuyer sur Test...
  • Page 20 Page 20 NOTES...
  • Page 21: Test For 9100 / P91 Cleaner

    Page 21 4.0 Test for 9100 / P91 Cleaner Perform Cleaner Test NOTE: You can only test the cleaner function on the 9100 and P91 with the Diagnostic Box. You cannot test the Control Box functionality. Set the cleaner head on a block of wood or another solid object that allows the cleaner wheels to rotate freely.
  • Page 22 Replace with a new motor block and repeat the test. Check inside the receptacle for water damage. NOTE Return defective component(s) to Polaris. (For more information, go to Perform a complete visual inspection of the www.Polarispool.com.) length of the entire Floating Cable for wear.
  • Page 23: Series Cleaner Test

    Verify the NOTE: The 9100 and P91 Control moteur tourne Motor Runs Box cannot be tested using the Fail- aT Diagnostic Box. Not OK Contact Polaris Pas OK Changer la Customer diagbox Service Replace the Changer le bloc Motor Block...
  • Page 24 Zodiac Pool Systems, Inc. 2620 Commerce Way, Vista, CA 92081 1.800.822.7933 | www.ZodiacPoolSystems.com Zodiac Pool Systems Canada, Inc. 2115 South Service Road West, Unit 3 Oakville, ON L6L 5W2 Canada 1.888.647.4004 | www.ZodiacPoolSystems.ca ZODIAC ® is a registered trademark of Zodiac International, S.A.S.U., used under license. All trademarks referenced herein are the property of their respective owners.

This manual is also suitable for:

95 series94 seriesP82591 series

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