Viessmann Vitosol 100 Installation Instructions Manual

Viessmann Vitosol 100 Installation Instructions Manual

Type s2.5 flat solar panels for pitched roofs, installation on top of roofs
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Installation instructions

for heating engineers

Vitosol 100

Type s2.5
Flat solar panels for pitched roofs, installation on top of roofs
VITOSOL 100
5862 511 GB
7/2003

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Summary of Contents for Viessmann Vitosol 100

  • Page 1: Installation Instructions

    Installation instructions for heating engineers Vitosol 100 Type s2.5 Flat solar panels for pitched roofs, installation on top of roofs VITOSOL 100 5862 511 GB 7/2003...
  • Page 2 Safety instructions Please follow these safety instructions closely to prevent accidents and material losses. Safety regulations Earthing/lightning protection of the Installation, initial start-up, inspection, solar heating system maintenance and repairs must only Install an electrical conductor on the be carried out by a competent pipework system of the solar circuit person (heating engineer/installation in the lower part of the building to...
  • Page 3: Table Of Contents

    Index Page Component summary ......................Installing the fixing frames Installation with roof ties .
  • Page 4: Component Summary

    Component summary A Collector...
  • Page 5 Component summary (cont.) Roof tile integration For all types of roof cover 1 Batten qW Joining element 38 × 58 × 1 570 or 2 430 mm qE Mounting rail 30 × 100 × 1 570 or 2 430 mm 1 175 or 2 330 mm 2 Roof tie qR Washer ∅...
  • Page 6: Installing The Fixing Frames

    Installing the fixing frames Install the panel array level or slightly inclined (approx. 10 mm) towards the connection side to ensure complete venting. Installation with roof ties Summary A Roof tie Roof integration Dim. Y B Collector C Mounting rail Roof tiles D Additional batten, 38 ×...
  • Page 7 Installing the fixing frames (cont.) The illustration shows dimensions for the installation of four panels. Number Dim. A mm 1 050 1 050 1 050 1 050 1 050 1 050 Dim. B Dim. C Dim. D Dim. E mm 1 050 2 250 3 300 4 500...
  • Page 8 Installing the fixing frames (cont.) Fitting roof ties in the case of roof tile integration 30 x 100 38 x 58 1. Push up the roof tiles in accordance 3. Hook the roof ties into the battens with the dimensions shown in the in accordance with the dimensions illustration on page 6 and 7.
  • Page 9 Installing the fixing frames (cont.) Fitting roof ties for slate integration 1. Mark the position of the roof ties in accordance with the dimensions shown in the illustration on page 7. 2. Remove slates from the roof tie location. 3. Secure the roof ties to the roof face.
  • Page 10 Installing the fixing frames (cont.) Fitting roof ties in the case of plain roof tile integration 1. Mark the position of the roof ties in accordance with the dimensions shown in the illustration on page 7. 2. Remove tiles from the roof tie location.
  • Page 11 Installing the fixing frames (cont.) Fitting roof ties in the case of corrugated roofing sheet integration 1. Mark the position of the roof ties in accordance with the dimensions shown in the illustration on page 7. 3. 3. 2. Position the roof ties at the level of a batten onto the ridge of the plate and drill a hole into the ridge of the plate through the hole in the...
  • Page 12: Installation Without Roof Ties (Roofs With Higher Snow Loads)

    Installing the fixing frames (cont.) Installation without roof ties (roofs with higher snow loads) Summary A Plastic tile (on site), made by Dim. "X" according to the width of Klöber the tile head. B Collector C Solar panel support Reduce dim. "Y" on site. D Mounting rail E Additional battens (on-site)
  • Page 13 Installing the fixing frames (cont.) The illustration shows dimensions for the installation of five panels. Number Dim. A Dim. B Dim. C Dim. D 2 100 3 300 4 500 4 500 6 600 A+B+A A+B+A A+B+A+B+A A+B+C+B+A A+B+A+B +B+A +B+A +B+C+B+A +A+B+C+B...
  • Page 14 Installing the fixing frames (cont.) Fitting solar supports 1. Secure the solar supports to the 6. Cover the areas alongside with plastic tile (screws supplied with tiles. the tile). 7. Secure the plastic tile with 2. Mark the position of the plastic tile countersunk chipboard screws in accordance with the dimensions 3 ×...
  • Page 15: Installation Without Roof Ties (E.g. On Sheet Steel Roofs)

    Installing the fixing frames (cont.) Installation without roof ties (e.g. on sheet steel roofs) Summary A Mounting bracket B Collector C Mounting rail...
  • Page 16 Installing the fixing frames (cont.) The illustration shows dimensions for the installation of four panels. Secure the clamping bolts to the substrate in accordance with the dimensions shown in the illustration. Do not yet tighten the screws. Number Dim. A mm 1 050 1 050 1 050...
  • Page 17: Fitting Mounting Rails

    Installing the fixing frames (cont.) Fitting mounting rails 1. Secure the joining elements into the mounting rails. 2. Secure the mounting rails H to the roof ties; the locking bolt must be turned 90 º 2,5,7 H into the clamping bolts of the roof ties or the solar supports.
  • Page 18: Installing Collectors

    Installing collectors A Type plate B Pipework C Label Number Dim. K 18.5 29.5 40.5...
  • Page 19: Collector Installation

    Collector installation (cont.) Interconnecting pipes must be free 1. Hook the collector into its from damage and contamination. mounting plates and lay down Lubricate all plug-in joints (O ring onto the mounting rails. seals) on the collectors only with the special grease supplied with the 2.
  • Page 20: Hydraulic Connections

    Hydraulic connections Installing the connection set and collector temperature sensor 3. 1. 3. 3. 3. 2. A Type plate B Flared coupling...
  • Page 21 Hydraulic connections (cont.) When assembling the locking ring 1. Inset the plug until it bottoms out, fitting, observe the following: then secure with hose clips. H All pipe ends must be square and deburred. 2. Inset the connection pipes until H Push the union nut and the locking they bottom out, then secure them ring onto the pipe and lightly...
  • Page 22: Installation

    Installation ¨ Safety instructions Use only gunmetal and brass fittings and copper pipes for the installation. Never use galvanized pipes, galvanized fittings or graphitised gaskets. Use hemp only in conjunction with pressure and temperature resistant sealants (e.g. Viscotex Solarpaste, Locher & Co. AG, CH 9450 Altstätten). Never step onto solar panels.
  • Page 23 Installation (cont.) 1. Route pipes so that they can be 4. When operating a solar heating completely vented. Install at least system without Solar-Divicon, use one air vent valve with shut-off only safety valves designed for a facility at the highest point of the max.
  • Page 24: Initial Start-Up

    Initial start-up For commissioning of the solar heating system, see service instructions. Viessmann Werke GmbH & Co D 35107 Allendorf Tel: +49 6452 70 0 Fax: +49 6452 70 27 80 www.viessmann.de Viessmann Limited Hortonwood 30, Telford Shropshire, TF1 7YP , GB...

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