Industrial washers on-premise v-series 6 cycle control (66 pages)
Summary of Contents for Dexter Laundry OPL 30 Cycle 200G Express
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OPL 30 Cycle 200G Express PARTS & SERVICE MANUAL Including Electric & Steam Heated Models 50Hz. & 60Hz. 8533-096-001 (11/16)
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Equipment Safety Warnings Equipment Safety Warnings Symbols and Terminology Used in this Equipment Symbols and Terminology Used in this Equipment Indicates an imminently hazardous situation, which if Warning! Do not operate equipment if door glass is not avoided, will result in death or serious injury. damaged in any way.
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Indicates an imminently hazardous situation, which if not avoided, will result in death or seri- WARNING ous injury. Indicates a potentially hazardous situation, •All washers must be installed in accordance to all which if not avoided could result in death or applicable electrical, plumbing, and all other local serious injury.
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Warning! Do not operate equipment if door glass is WARNING damaged in any way. Children should be supervised to ensure they do not operate or play in or around equipment. Warning! Keep clear of rotating parts. Prohibited! Do not enter this equipment or space. Keep all panels in place to protect against electrical shock and injury and add rigidity to washer.
Dexter Safety Table of Contents Prohibited! Do not attempt to open, touch, or pro- Guidelines ceed before referring to the manual or unless quali- Section 1: fied. Machine Mounting & Installation WARNING T-650 Deminsions ........12 ,14 T-950 Deminsions ........13, 15 Mandatory! Read all supporting documentation be- T-1450 Deminsions ........
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Name Plate Removal ........58 Door Lock (Solenoid and Gear) ....90-91 Re-Installation of Name Plate ......58 Loading Door and Hinge Group ....92-93 Door Locking Gear Motor .......59 Drain Valve Group..........94 Thermoactuators ...........59 Water Inlet Valve Breakdown .......96-97 Lock Thermoactuator ........59 Water Inlet Group ........99 Unlock Thermoactuator ........59 Chassis and Drain Group ......
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Specifications for below models T-950 Machine Dimensions are outlined in this book: Model Phase Voltage Heat Option G’s 9999-688-001 WN0650XA-12EN2X-SSKCS-USX 1 - 3ph 208-240v 9999-688-003 WN0650EA-13EN2X-SSKCS-USX 208-240v Heated Electric 9999-667-001 WN0950XA-12EN2X-SSKCS-USX 1 - 3ph 208 - 240v 9999-667-003 WN0950XA-13EN2X-SSKCS-USX 208 - 240v Heated Electric 9999-678-001 WN1450XA-12EN2X-SSKCS-USX...
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T-650 Mounting Pad Dimensions T-950 Mounting Dimensions CONCRETE PEDESTAL MOUNTING FLOOR OUTLINE Figure 1-1 Figure 1-2 Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
Installation & Operation • If power is 208-240-1PH-60Hz, connect L1, L2 and Ground. Note: Use a UL approved receptacle with proper external ground. All washers must be installed in accordance with all local, state, and national building, electrical, and NOTE: It is important that the grounding screw next to the power terminal plumbing codes that are in effect in the area.
Liquid Chemical Connection Operating Instructions There are four (4) switches that control the washer operation. Each switch is shown below followed by an explanation of each switch. Common N (not needed) 208/240 VAC 120VAC Injector Ground Power Connections Supply Connections Conmnection In the right rear corner of the washer is the chemical injection assembly.
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Operating Instructions Motor Drive indicators Ensure that power is turned on to the washer. There is a five digit, seven segment, display on the drive which can be viewed by removing the access cover at the top rear of the washer. There are also small L.E.D.s on the left and bottom edge of the display that Ensure that the ADVANCE/RUN/PROGRAM key lock is in the RUN position.
Notes Section 3: Machine Programming Instructions Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
Programming Instructions then use the SCROLL UP/SCROLL DOWN buttons to change the injection source. See the Editing an Existing Cycle Injection Source table for proper selection. If zero is selected, then no injection source is active for this segment. When the desired injection source is selected, continue to the next instruction. When the No Water or EE bath is selected, injection signals are prohibited by the electronic There are 29 preset wash cycles programmed into the washer at the factory.
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30 Preset Wash Cycles CYCLE 1 Shirt/Laundry Shirts (No Starch) Cycle Water Water Inject Spin All wash cycles can be reprogrammed (see Section 2) Segment Time Temp Level Source Time Flush Pre-wash Application Cycle # Description Wash Detergent/Bleach Rinse 1 Rinse 2 Shirt/Laundry Rinse 3...
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CYCLE 4 Hotel/Motel White Pillowcases Cycle Water Water Inject Spin Segment Time Temp Level Source Time CYCLE 8 Hotel/Motel Rags and Mops Flush Detergent Cycle Water Water Inject Spin Pre-wash Segment Time Temp Level Source Time Wash Bleach Rinse 1 Flush Rinse 2 Pre-wash...
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CYCLE 11 Hotel/Motel Reclaim (Part 1) CYCLE 15 Health Care / Diapers Cycle Water Water Inject Spin Cycle Water Water Inject Spin Segment Time Temp Level Source Time Segment Time Temp Level Source Time Flush Flush Pre-wash Pre-wash Wash Manual Wash Rinse 1 Rinse 1...
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CYCLE 19 - Food and Beverage / Colored Cotton Linen CYCLE 23 - Food and Beverage / Kitchen Rags Cycle Water Water Inject Spin Cycle Water Water Inject Spin Segment Time Temp Level Source Time Segment Time Temp Level Source Time Flush Flush...
Rapid Advance Mode Diagnostic Test Cycle (#31) There is a diagnostic test cycle to assist in both verifying correct operation and identifying functional problems. To enter the Rapid Advance mode, insert the key into the Rapid Advance/Run/Program lock and turn the The test cycle is operated by following these steps: key counter-clockwise (CCW).
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WN____ Input/Output PCB Board WN____ Microprocessor PCB Board Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
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Common Troubleshooting Solutions Symptom Probable Cause Suggested Remedy Symptom Probable Cause Suggested Remedy Machine does Power Supply Check these areas: Circuit breakers, Voltage, Power leads, Power Door will not Thermoactuator Check to see if thermoactuator(s) and/or its mechanism is stuck not start connections open...
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Symptom Probable Cause Suggested Remedy Symptom Probable Cause Suggested Remedy Washes But CPU board, Ribbon Check Input/Output PCB for illuminated red output light for Machine CPU Board, Ribbon Check Input/Output PCB for red output LED will not light for water does not give Cable Input/Output intermediate spin (Speed 1) #15 and #14 FOR REVERSE.
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Symptom Probable Cause Suggested Remedy Symptom Probable Cause Suggested Remedy Intermediate Variable Frequency Check small green, black, white, red wires (shielded cable) from Hot water CPU Board, Ribbon CPU light. If on solid, CPU okay. If still flashing or not on, replace speed #1 Drive and Motor the VFD to insure a good connection at each termination point at...
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Electrical Path Circuit Schematics Symptom Probable Cause Suggested Remedy Water does Water Valves Check to insure that water valve is operating. If not, check for Start Circuit not flush soft- 120VAC to water valve from Input/Output PCB. If 120VAC, change ner compart- water valve.
Tumble - Variable Frequency Drive & Micro Test Procedure The single red LED in the middle of the CPU PCB should be lit when the microprocessor has power and is processing data. Red light flashing means it has power but is NOT processing data. Remove power from machine for 2 minutes to reset board.
Door Lock Assembly Operation Top Panel Removal After loading the clothing, the door should be closed and latched. The locking cam on the door contacts the latching switch actuator which closes the latching switch. The specified number of coins should now Step 1: Remove 4 screws that hold detergent dispenser to top panel.
Adjusting the Loading Door Door cam Flat blade screw on check position door switch latching The door can be adjusted by changing the number of shims behind the door hinge and the door lock assembly. The vertical fit of the door to the tub can be altered by loosening the door hinge bolts and raising or lowering the door before retightening.
Loading Door Disassembly Door Locking Gear Motor Step 1: Remove the loading Step 2: While holding down tep 3: Work all the way door as outlined above. on the door glass, lift around the gasket and The door locking gear motor is powered shut with Lay the door on a flat up on the door ring the glass is out.
Bearing Housing Assembly T-650, T-950 and T1450 T-650, T950, T-1450 Cylinder Removal Step 1: Remove cylinder from washer (see Cylinder (basket) removal). Step 1: Remove the top panel as described previously. Step 2: Remove 6 7/16” tub back to bearing housing cap screws. Step 2: Remove lower service panel as described previously.
Outer Tub T-650, T950, and Step 11: Remove Dexter Tool part # 8545-056-001 from the back of the outer tub. T1450 Step 12: Install drive pulley. Removal Step 12A: Install hub on cylinder shaft. Step 1: The outer tub can easily be removed when the tub front, cylinder, and bearing housing has Step 12B: Hold hub against rear bearing with 5/8”...
Microprocessor, also called a CPU Pressure Switch : Caution (Not recommended by Factory!) The microprocessor is mounted vertically on the right side of the control trough. It controls all washer Changing Factory functions and is held in place with 4 screws. There are 4 wiring connectors on the board for incoming preset adjustment voids all factory water usage specifications.
MAXIMUM SPIN SPEED ADJUSTMENT: Power Connection Terminal Block If desired, the washer can be adjusted to limit the maximum extract spin speed for all wash cycles. This terminal block sets at the very back of the control trough. Incoming power to the washer should ...
WN0650XA-12EN2X Schematic/Diagram Drive Motor Inverter Type Motor-Winding Resistance Chart 40lb Series Washer Resistance Motor Winding Wire # Minimum Maximum 40lb 1PH or 3ph 60hz Main (wash & spin) T1 & T2 2.25 2.61 Dexter #9376-319-001 T2 & T3 2.25 2.61 A.O.
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WN0950XA-12EN2X Schematic/Diagram WN1450XA-12EN2X Schematic/Diagram Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
Cabinet and Front Panel Group Description T-650 T-950 T-1450 Panel, Side (Left or Right) - stainless 9454-914-001 9454-839-001 9454-836-001 Screw, (Side Panel to Base) 9545-018-013 9545-018-013 9545-018-013 Nut, Hex 1/4-20 UNC 8640-414-006 8640-414-006 8640-414-006 Strap Assembly Side Panel 9966-012-001 9966-012-001 9966-012-001 Nuts, strap to side panel &...
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Top Mount Detergent Dispenser Cabinet and Front Panel Group Part # by Model Front Soap Dish Description T-650 T-950 T-1450 Dispenser Soap 9122-005-004 9122-005-004 Gasket Despensor 9206-416-001 9206-416-001 Hose, Despensor to tub 9242-450-003 9242-450-001 Clamp 8654-117-008 8654-117-008 4, 5 Nut, Spring ss 8640-399-007 8640-399-007 Flow restictors...
Gear Motor Door Lock Assembly Door Lock Assembly Key Description All Models Key Description All Models Lock Assy, Complete (#1-22) 9885-024-001 Ring, Retaining 9487-200-005 Description T-650 T-950 T1450 (includes #1 thru #22) Washer 8641-581-031 Actuator Assembly (Includes 1-10, Rod NOT included) 9892-015-001 9892-015-001 9892-015-001...
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Large Door & Hinge Group Continued Large Door & Hinge Group Description T650 T950 T1450 Description T650 T950 T1450 Shaft Assembly (includes 11-13) 9913-134-003 9913-134-003 9913-134-003 Door Hinge Assembly (mounts to tub front) 9955-030-001 9955-031-001 9955-031-001 Shaft, Door Locking 9537-195-002 9537-195-002 9537-195-002 Door Assembly Complete...
Water Inlet Valve Breakdown Part # by Model Description T-650 T-950 T-1450 Valve, Water Inlet (includes 1 thru 6) 9379-183-012 9379-183-012 9379-183-012 Screen, Inlet end of valve 9555-056-001 9555-056-001 9555-056-001 Coil Assy., 120 V Invensys 9089-017-001 9089-017-001 9089-017-001 Diaphragm Invensys (EPDM) 9118-049-001 9118-049-001 9118-049-001...
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Water Inlet Part # by Model Description T650 T950 T1450 Injector Assembly 9883-005-001 9883-012-001 9883-011-001 Valve, Water Inlet (dual outlet) (see Water Inlet Valve Breakdown 9379-183-012 9379-183-012 9379-183-012 for individual parts) Screw, Valve Mtg 9545-008-026 9545-008-026 9545-008-026 Valve Water Inlet (single outlet) 9379-194-001 9379-194-001 Screw, Valve M4x0.7x8mm...
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Chassis and Drain Part # by Model Description T650 T950 T1450 Base Assy,Frame 9945-143-002 9945-128-002 9945-133-002 Outer Tub Assy. 9930-169-001 9930-158-001 9930-155-001 Tub & Cylinder Assy. 9869-035-004 9869-027-004 9869-026-001 Tub Front 9974-014-001 9974-011-001 9974-012-001 Gasket, Tub Front 9206-421-004 9206-421-002 9206-421-003 Ring Assy, Tub Mtg-Front Clamp 9950-063-001 9950-055-001...
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WN0950XA-12EN2X Schematic/Diagram WN0650XA-12EN2X Schematic/Diagram Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
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WN1450XA-12EN2X Schematic/Diagram Notes Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
Machine Operation Programmed temperatures will be displayed in CENTIGRADE only. The electric heaters will turn on when low water level has been obtained and actual temperature is less than programmed temperature. While the heaters are engaged the wheel will pause 3 minutes between each forward/ reverse rotation. The wheel will resume normal operation when bath temperature is 5 degrees before the programmed temperature is reached.
The contol voltage is 115 volt ( 60hz) or 24 volt (50hz) to heat relay. Machine availlable in 208/240 volt 3 phase (60hz), 380/415 volt 3 phase (50hz) ONLY. Optional Temperature control board can be added for Electric Heated Chassis & Frame non-heated machines to display temperatures and Steam option kit available .
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Electric Heated Terminal Block Group Key Description T-650 T-950 Terminal Block, power 9897-033-002 9897-033-002 Terminal Marker Strip 9558-025-001 9558-025-001 Screw 9545-031-001 9545-031-001 Terminal Block, Injector 9897-032-002 9897-032-002 Terminal Marker Strip 9558-028-001 9558-028-001 Screw 9545-053-002 9545-053-002 Electric Heated Labels Group Description T-650 T-950 Label, Warning Door Opening...
Heated Washer Electrical Components WN0650EA - 13XN Key Description T-650 T-950 Control assembly Trough 9857-221-005 Sensor Assembly 9501-005-002 9501-005-002 PC Board Assembly -Temperature Control 9799-013-001 9799-013-001 Screw 9545-044-004 9545-044-004 Terminal - Lug 8652-134-002 8652-134-002 Terminal Block Assy Power Run Relay ( R-1 ) and level relay 5192-285-003 5192-285-003 Diode Ass’y...
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WN0950EA - 13XN Notes Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
Steam Injection Kit for OPL Computer Washers (Only to be installed on Heated Tub Models Design) Parts for Kit 9732-259-001, -002 Part Description T650 T950 T1450 Valve-steam , 3/8 pilot (60 Hz 9379-189-001 9379-189-001 9379-189-001 only) Valve-steam , 3/8 pilot (50 Hz 9379-189-002 9379-189-002 9379-189-002...
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Optional Steam Valve Kit To Install: 1) Remove electrical power from the machine. 2) Remove top panel, rear panel and lower service door. Features 3) Remove the 2" pipe plugs from the couplings in the tub back (Fig. 1) and the sump (Fig. 2). When the numeric temperature value is programmed for any bath, the water valve selection to fill that bath 4) Using Teflon tape on the threads, screw the reducer bushing into the coupling at the bottom of is chosen as follows:...
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If the Stop button is pressed momentarily (soak condition) while the heaters are energized, the cylinder will continue with a 3 minute pause between each forward /reverse rotation until the set temperature has been reached. The normal 15 minute pause between each forward/reverse rotation will then take place until the Steam Valve Troubleshooting start button is pushed to resume the cycle.
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Notes Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16...
50HZ Electric Heated Models 50HZ Electric Heated Electric Wires KEY Part Description T650 T950 Wire -Diode 8220-001-442 8220-001-442 Wire Assy Grn 4” 8220-001-484 Wire Assy Gry 4” 8220-059-001 Wire Assy Grn 4” 8220-001-484 Wire Assy Gry 4” 8220-059-001 Wire Assy Wht ,8” 8220-059-002 8220-059-002 Wire Assy Red 8”...
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WN0950EA-68XN Notes Part # 8533-096-001 11/16 Return to Table of Contents Return to Table of Contents Return to Table of Contents Part # 8533-096-001 11/16 Part # 8533-053-001 2/09 rev. #2...
Preventative Maintenance Daily Step 1: Clean the top and the cabinet to remove residue. Step 2: Clean the soap dispenser and soap lid Step 3: Check the drain for leaking and proper draining. Step 4: Check the loading door for leaks. Step 5: Clean the door seal of all foreign material.
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