Servo system for injection molding application (74 pages)
Summary of Contents for Parker 638 Series
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Digital Digital Digital Digital Servo Drive Servo Drive Servo Drive Servo Drive Product Manual 07-02-12-02-EN-V1215.doc...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Additional Supporting Documentation Additional Supporting Documentation Additional Supporting Documentation Additional Supporting Documentation UL: CD EASYRIDER Windows - Software UL: 07-02-09-02 ® HIPERFACE Feedback System UL: 07-05-03-02 Product Manual Bus Interface CAN UL: 07-05-04-02...
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Product Manual - Cables UL: 12-03 Product Manual - Ballast Resistors Parker Hannifin All rights reserved. No portion of this description may be produced or processed in any form without the consent of the company. Changes are subject to change without notice.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Table of Contents Table of Contents Table of Contents Table of Contents Page The Most Important Thing First ................8 Safety Precautions ....................9 General Information ................... 11 System Description ......................
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Table of Contents Table of Contents Table of Contents Table of Contents 2.13 Fieldbus Interface RP PCA, PC8 ..................42 ● Pinning Profibus DP and CAN2-BUS and RS485 ................42 Pinning RP PC8 / X120 (with I/O’s) ....................
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Table of Contents Table of Contents Table of Contents Table of Contents Commissoning ................... 72 Commissioning Preparation .................... 72 Step : Wiring and Communications Test ..............73 Step .
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Table of Contents Table of Contents Table of Contents Table of Contents Technical Data..................111 12.1 General Technical Data....................111 Power Circuit ......................... 111 ● ● Control Circuit ....................... 111 ●...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com The Most Important Thing First The Most Important Thing First The Most Important Thing First The Most Important Thing First The Most Important Thing First Thank you for your confidence in choosing our products. These operating instructions are intended to provide an overview of the technical data and features of our products.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Digital servo drives, corresponding to EN 61800-5-1/VDE 0160, are electronic power components utilized for the regulation of the flow of energy in high-voltage electrical power installations.
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safety Precautions Safety Precautions Safety Precautions Safety Precautions Pay Special Attention to the Following: Please Permissible Protection Class: Protective Grounding - operation is only permitted when the protective conductor is connected according to regulations. Observe ! Operation of the servo drive when employing a residual current operated protective device as the sole protection against indirect touching, is not...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information General Information System Description ● Special Features of the 638 Servo Drive • The digital 638 servo drive provides for the electrical connection, rotational speed and position control of the AC servo motor .
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information ● Determining Criteria for the Utilization of the 638 Drive Decisions relating to the appropriate selection of the motor type, feedback system and drive type, as well as the system layout and option modules required, are dependant upon the specific application and the anticipated operating mode of the system.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information Model Code Special Marking Type: Marking Description 6th. Generation Digital Servo Drive Size: Size A Size B Rated Current: Rated Current: 1,0 amps 2,5 amps 2,0 amps...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information ● Combination Possibilities for the Various Communication / I/O - Modules Slot Option Module Model Code 638xxxxFxSTO232000xxx 638xxxxFxSTO232EAExxx 638xxxxFxSTO2322CAxxx 638xxxxFxSTO2322C8xxx 638xxxxFxSTO422000xxx 638xxxxFxSTO422EAExxx 638xxxxFxSTO422CCAxxx...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information ● Module Slots Layout Module Slots: *CCA *CC8 Motor - Feedback System: RD2: Standard Resolver HF2: Option HIPERFACE SC2: Option Sine / Cosine with Memorychip as of FW V8.35 RM1:...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information Packaging, transport, storage Packaging material and transport Caution! The packaging material is inflammable, if it is disposed of improperly by burning, lethal fumes may develop.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information Dimensions 638A Series ● Important: Please note that on the front side of the unit, approximately 70 mm of additional space is required for the signal mating plugs! When installing multiple servo drives, there is minimum space on the side.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com General Information General Information General Information General Information 638B Series ● Maßtabelle [mm] [mm] 638B03 … - 638B05… 638B08 … - 638B15… Important: lease note that on the front side of the unit, approximately 70 mm of additional space is required for the signal mating plugs! When installing multiple servo drives, there is minimum space on the side.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Insulation Concept The insulation of the 638 units is achieved in various insulation classes or groups. 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Overview of Compact Unit Connections ● 638A01.. to 638A06.. 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● 638B03.. to 638B15.. 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Assignments Power Connections ● Power, Ballast, DC Bus - Connection X60 638A Plug - X60 Designation Function 0 Volt DC Bus...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Feedback Sensor X30 The feedback system creates a digital value from the feedback position sensor. From this value the following is derived: Commutation according to the pole division Actual rotational speed value...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● Feedback Connection X30 (SUB D 09 Socket) Pinning for the Motor - Feedback - Socket X30 when employed with: Resolver Module X300_RD2 or X300-RM1(Standard Module) Module: X300_RD2 / X300_RM1 Function...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions HIPERFACE® - Module X300_HF2 or X300_HM1 Module: X300_HF2 / X300_HM1 Function +10 VDC cos + sin + data -...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● Feedback - Module X300 with Memory As of firmware version V8.35 the 638 Drive supports the 638A X300-xM-Modules.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Service-Interface COM1 (RS232) Functions: Supports all diagnostic and parameter configuration activities PC connection utilizing our communications cable KnPC/D Communication utilizing our operational program software ...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Safe Torque Off ● Connection Safe Torque Off X11 Plug - X11 Description Function STO1 #...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Signal Connection ● Control Signal Plug X10 (SUB D25 Socket) Inputs / Outputs Control Signal Plug X10 Function Type...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Multi-Function X40 Description of the X40: Via a programmable I/O processor, the X40 connection can be configured differently. ...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● Stepper Motor Input Two different modes are available EASYRIDER Windows - Software X40 Connection: Mode = Stepper Motor (Pulse+Direction) ...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● SSI-Encoder Interface EASYRIDER Windows – Software X40 Connection: Modus = SSI_ 13 Bit Singleturn Input •...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Fieldbus Interface COM2 Additional functions can be realized through the optional employment of the Options Modules ●...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions ● Pinning for CAN Module: RP CAN (CAN BUS1) Function Designation CAN_L Bus Line CAN_L (dominant low) Ground...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions 2.10 Fieldbus Interface COM2 in Combination with COM3 (OPTION SLOT A/B) Pinning for Interbus S (RP IBS) ●...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions 2.11 Fieldbus Interface RP 2CA, 2C8 ● Pinning CAN1-BUS and CAN2-BUS Module: RP 2CA, 2C8 CAN2 CAN1 Function...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions − DIP Switch Position for Option Module RP 2CA and RP 2C8 DIP –...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions 2.12 Fieldbus Interface RP CCA, CC8 ● Pinning CAN1-BUS, CAN2-BUS and RS485 Module: RP CCA, CC8 Function Designation...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions − DIP Switch Position for Option Module RP CCA and RP CC8 DIP –...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions 2.13 Fieldbus Interface RP PCA, PC8 ● Pinning Profibus DP and CAN2-BUS and RS485 Module: RP PCA, PC8 Function Designation...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions − DIP Switch Position for Option Module RP PCA, PC8 DIP – Switch Position CAN2 / RS485 and Profibus DP Further information for the Profibus DP: See Documentation 07-05-04-02-E-Vxxxx.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions Connection Assignments and Functions 2.14 Overview of the Terminal Cross Section Cross Section 638A 638B [mm2] [mm2] Solid Core / 0,2-10...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Operating Mode Operating Mode Operating Mode Operating Mode Operating Mode Operating Mode General The preselection of the device functions are carried out by choosing the operating modes 0...5 according to the following table, see: ■...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Operating Mode Operating Mode Operating Mode Operating Mode Operating Modes and Pin Functions Operating Modes Torque / Speed- Speed Torque Position / Position Available Position Control Control Control Control Speed Control Control...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Operating Mode Operating Mode Operating Mode Operating Mode Configurable Pin Functions (Operating Mode Dependent) Input Functions (Operating Mode Dependent) Input Function Function Function Function Function Function Function move manually Input ⌧...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Mechanical Installation chanical Installation chanical Installation chanical Installation Mechanical Installation Mounting In order to guarantee the best possible air circulation for the cooling unit, the servo drive should only be installed in a vertical position.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Electrical Installation Installation General ● Safety The voltages carried by power supply cables, motor cables, connectors, and certain parts of the drive can cause serious electric shock and even death ●...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Power Mains Connection Types of power mains ● The 638 servo drives can be directly connected to TT- and TN-Systems (TT- and TN-Systems are three-phase systems with grounded neutral).
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Type 638A-1A 638A-2A 638A-4A 638A-6A constant k 1,22 1,22 Type 638B-03 638B-05 638B-08 638B-10 638B-15 constant k 1,29 1,13 1,13 1,11 1,08 When information about load torque, Inertia and the friction-situation be there, the effective...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation ● Fault Current Protection Servo Drive of the 638series can cause a DC current in protective grounding. Where for the protection in case of a direct or indirect contact residual current device (RCD) is used, only a RCD of the type B (AC-DC sensitive) is permissible on the current supply side.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation DC Link Parallel Connection General ● With the operation of a group of drives it is possible to couple the DC link circuit of the 638 Drives. Advantages: Positive energy balancing - utilization of braking energy, with energy equalization achieved through the DC link...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Block Diagram 638A (3-phase) Advantage: no DC-fuses necessary. Disadvantage: Sum of power limited by line fuse. 07-02-12-02-EN-V1215.doc / Type: 638...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Block Diagram 638B (3-phase) Advantage: no DC-fuses necessary. Disadvantage: Sum of power limited by line fuse. 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Variation 2; Servo Drives with DC LINK protection ● Block Diagram 638A (1-phase) Advantage: Sum of power not limited by line fuse. Disadvantage: DC-fuses necessary.
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Block Diagram 638A (3-phase) Advantage: Sum of power not limited by line fuse. Disadvantage: DC-fuses necessary. 07-02-12-02-EN-V1215.doc / Type: 638...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Block Diagram 638B (3-phase) Advantage: Sum of power not limited by line fuse. Disadvantage: DC-fuses necessary. 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation ● Function Softstart When switch on the supply voltage the DC link capacities become over a resistance loaded. Attain the undervoltage threshold + constant waiting period (2,4s) that becomes charging resistor by a relay bridges.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Layout of the Ballast Capacity ● Energy, which is produced by the electrical brake motor, will be fed into the DC link and then through the DC link coupling to serve other motors within the sequence.
(Device in Undervoltage operating state). With S1 full load operation > 5,5KW a linechoke with uk >= 4% is recommended. e.g.Parker E31-0018KL and for UL-Recommendation Block LR3 40-4/16. UL listed (JDDZ) Fusible cut-out Class J or Class CC.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Brake Resistor Selection of the Brake Resistor ● When employing a breaking mechanism with an operating motor driven system, the contained energy flows back into the drive.
In this case the internal and external configuration is sufficient capacities can be added together. Selection Brake Resistor Only Parker or by our released ballast resistors used ! Servo Drives Possible Brake Resistor 638A01.. / 638A02.. / 638A04.. / 638A06..
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Electrical Installation Electrical Installation Electrical Installation Electrical Installation Example for 638A: EASYRIDER Determination of the resistance values through the employment of both internal and external resistors. Internal “Brake Resistor = 170 Ohm“ External “Brake Resistor = 33 Ohm“...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Wiring Instructions Wiring Instructions Wiring Instructions Wiring Instructions Wiring Instructions Electromagnetic Compatibility (EMC) Conformity, in accordance with the EG-EMC Directive 2004/108/EC has been evaluated using a reference system, consisting of a compact type drive and a line-filter on mounting-plate, connected to an AC-synchronous motor.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Hardware Configuration Hardware Configuration Hardware Configuration Hardware Configuration Hardware Configuration Jumpers All jumpers are set to a standard preset ! JP100, Bridged Pad 2 and 3 (standard) READY contact with reference to common output supply voltage on X10.21 1 and 3 READY contact can be freely wired...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Commissoning Commissioning Preparation Caution ! Improper installation conditions and/or wiring can cause uncontrolled movement and operation of the equipment.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Step : Wiring and Communications Test Remark, Action, Function Anticipated Result Cause of Fault Condition 638 Connector Before Starting the Equipment!
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Remark, Action, Function Anticipated Result Cause of Fault Condition ☺ On to Step Step .
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Remark, Action, Function Anticipated Result Cause of Fault Condition type it is possible to input information as listed on the name plate.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Step 2.3 Motor with Resolver Feedback Remark, Action, Function Anticipated Result Cause of Fault Condition With standard motors, equipped with...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Step : Power Up and Drive Activation ● Step 3.1 Power Up Remark, Cause of Action, Function Anticipated Result...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) : Control Loop Optimization Step ● Step 4.1 Control Loop Optimization with Rotary Motors Remark, Action, Function Anticipated Result...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Step : Operation Mode Selection Remark, Action, Function Anticipated Result Cause of Fault Condition Prerequisite: ☺...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Step Fieldbus Interface Remark, Action, Function Anticipated Result Cause of Fault Condition Prerequisite: ☺...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Step Data Save Remark, Action, Function Anticipated Result Cause of Fault Condition Prerequisite: ☺...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Remark, Action, Function Anticipated Result Cause of Fault Condition In the Menu under Data, select „Save As“ , to save the drive parameters on the computer, utilizing the file suffix *.wdd .
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Safe Torque Off (STO) General Introduction The following documentation is meant to provide the basic information concerning our drive controller and an understanding about the advanced, safety oriented machine construction.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Applications in Accordance with the Regulations The 638 Drive supports the safety function “Safe Torque Off”, in the sense of providing a definitive stopping of the equipment, with protection against unanticipated start-up, in accordance with regulations EN ISO 13849-1, Category 3, up to Performance Level e and EN 1037.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Safety Instructions and Limitations No Galvanic Separation of the Outputs The galavanic separation does not occur through the starting lockout function. This therefore does not in any way provide protection against an “electrical spike”.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Safe Torque Off Function, (STO) General The electricity flow to the motor windings is controlled through a solid state power component bridge (6-times IGBT).
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Status Diagram and Function of Terminals STO1# und STO2# With hardware monitoring of the contact difference between STO1# und STO2# •...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Configuration and Parameter Settings ● General Instructions for Parameter Settings The safe torque off, ’ STO’, basic function is a built-in, hardware oriented safety function which is not configurable .
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● EASYRIDER Safety Parameter Data Entry Dialog Boxes 1. Commissioning menu - select “Safety“ : 2.
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Safety Parameter List The following safety functions are presently able to be configured: Parameter 0: Function Input X10.22 •...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Safety Password The safety password must be entered in the appropriate field, every time that the Safety Parameter Configuration screen is selected.
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Flow Chart Diagram: Function X10.22 Emergency Stop 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Application Example of STO (Safe Torque Off) Minimal request of safety function by Cat. 3 and PL d The safety function STO must activate for at least weekly.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Application Example 1 Function/Action Response Protection Level Stop Cat. EN 954-1 ISO 13849-1 According to EN60204...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Application Example 2 Function/Action Response/Reaction Protection Level Stop Cat. EN 954-1 ISO 13849-1 According to EN60204...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Application Example 3 Function/Action Response/Reaction Protection Level Stop Cat. EN 954-1 ISO 13849-1 According to EN60204...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) ● Application Example 4 Function/Action Response/Reaction Protection Level Stop Cat. EN 954-1 ISO 13849-1 According to EN60204...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) STO Function Test The STO function must be tested when: The system is set-up for the first time. See: Commissioning •...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Torque Safe Safe Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) STO-TEST Remark, Step Anticipated Result Action / Function Cause of Fault Condition Switch the 24V Terminal X11.4 Test: STO- TEST...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Safe Safe Safe Safe Torque Torque Torque Torque Off (STO) Off (STO) Off (STO) Off (STO) Signal Inputs Technical Data - Terminal Connection X11 General The technical data provided in the section General Technical Data is valid, with the exception of the data listed below.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting Diagnosis and Trouble-Shooting 10.1 7-Segment-Display Many sources of faults can be narrowed down with the diagnosis display. Display Output Servo drive...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting Output Display Servo drive Explanation 635/637 637+ 637f/638 Comment Ready Warni (Code) I²t- overload of the drive...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting Output Display Servo drive Explanation 635/637 637+ 637f/638 Comment Ready Warni (Code) ballast resistance usage >90%...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting Output Display Servo drive Explanation 635/637 637+ 637f/638 Comment Ready Warni (Code) starting lockout RP SBT with 637f...
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting Output Display Servo drive Explanation 635/637 637+ 637f/638 Comment Ready Warni (Code) 638 SAFETY- Parameter Ram Error...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting 10.2 Reset of a Drive Trouble A general precondition for correct execution of the Reset is the elimination of the error cause.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble Diagnosis and Trouble- - - - Shooting Shooting Shooting Shooting 10.3 Trouble-Shooting The following list refers to faults which can occur during operation. Display: Error Explanation and remedy...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Standards and Certifications Standards and Certifications Standards and Certifications Standards and Certifications Standards and Certifications 11.1 Compliance with Regulations, Limitations and Basic Conditions European Directives In accordance with EN61800-5-1 EG Low-Voltage Guidelines 2006/95/EC Safety requirements –...
638A-01-3 638A-02-3 638A-04-3 638A-06-3 PARKER Hannifin recommends: UL listed (JDDZ) Fusible cut-out Class K5, Class H Class J or Class CC, or UL listed (JDRX) renewable cartridgefuse Class H rated. The maximum surrounding air temperature is 40° C. The drive provides internal motor overload protection.
638B-15 600Vac, 30A UL listed (JDDZ) Fusible cut-out Class J or Class CC. PARKER Hannifin recommends Bussmann LPJ-Series or Littlefuse JTD-Series. The maximum surrounding air temperature is 40° C. The drive provides internal motor overload protection. This must be set so that 600% of the nominal motor current is not exceeded.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data Technical Data 12.1 General Technical Data Power Circuit ● Galvanic Separation from the Control Circuit in acc. with EN 61800-5-1/ UL 508C Specifications in accordance with EN 61800-5-1 / UL 508C and cUL Short Circuit and to Frame Test for...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data Analog - outputs ● measuring pin X10.17 signal range -10V..0..+10V magnifier function can be normed resolution 10 bit, independend of norming internal resistance 1,64 kOhm measuring pin X10.6...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data Signal Inputs and Outputs - Connection X120B resp. 120C ● Additional Galvanic Separation from Power and Control Circuit Nominal Voltage of the In and Outputs 24 V DC +20% / -10% Number of Outputs Signal Outputs via OPTO Coupler...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data Digital Communication ● RS232 - Service Interface COM1 19200 baud, 8 data bits, 1 start bit, 1 stop bit, parity: even Optional RS232 / RS422 / RS 485 COM2...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data X30 Endat Evaluation ● Connector type: SUB D 09 female Baudrate: 625 kBaud Maximum cable length without usage of the 0,5mm : 30m sense function:...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data 12.2 Technical Unit Data 638A ● Servo Drive 638A01.. 638A02.. 638A04.. 638A06.. Input Supply Voltage 50..60 Hz min. (grounded at the centre point TN networks) max.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data Output Power 638A ● In the event of continuous operation in the full-load range, the limits as shown in the following diagram need to be respected for the 6A device.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data 638B ● Servo-Drive 638B03.. 638B05.. 638B08.. 638B10. 638B15.. Input Supply Voltage 50..60 Hz min. (grounded at centre point 230 /400 /480 TN –...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data ● Output Power 638B In the event of continuous operation in the full-load range, the limits as shown in the following diagram need to be respected.
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This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Technical Data Technical Data Technical Data Technical Data 07-02-12-02-EN-V1215.doc / Type: 638...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Tool Tool- - - - Software Tool Tool Software Software Software Software 13.1 EASYRIDER Windows - Software EASYRIDER Windows software is a useful and convenient tool to use to control all drive functions. Detailed online help information and instructions are available.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Software Software Software Software 13.2 Introduction BIAS Editor The selection of the Operating Mode 5 with the Drives 630 Serie activates the complete functionality of all control loops and the BIAS-program processing. EASYRIDER Software is the programming tool to create, load and save the BIAS Programs.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Tool Tool- - - - Software Tool Tool Software Software Software Program layout ● A BIAS program consists of 3 basic memory areas. 1. The program definition : contains all definitions for starting and processing a BIAS program, the entries for defining a unit for position presetting and the necessary configurations of the inputs and outputs.
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Software Software Software Software Execute a PLC program ● A cyclic PLC program for supervisory monitoring tasks can be started parallel to the sequential processing of a BIAS program The PLC program is started by processing the BIAS command, ”...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Software Software Software Software 13.3 BIAS – Commands Position = const. [Variable X] = position BIAS-execution pointer [Variable X] =flag Y Profile value = [variable X] Save table PLC-program This command is only permitted This command is permitted in...
This manual was downloaded on www.sdsdrives.com +44 (0)117 938 1800 - info@sdsdrives.com Modification Record Modification Record Modification Record Modification Record Modification Record Version Modification Chapter Date Name Comment V0106 preliminary version 07.04.2006 N. Dreilich V0206 preliminary version V0306 final version 21.08.2006 N.
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