Parker 590C Product Manual
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Parker 590C Product Manual

Dc590 series digital drive
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DC590 series
Digital Drive
HA467078U001 Issue 2
Product Manual

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Summary of Contents for Parker 590C

  • Page 1 DC590 series Digital Drive HA467078U001 Issue 2 Product Manual...
  • Page 2 Cont. 2...
  • Page 3 2011 Parker SSD Drives, a division of Parker Hannifin Ltd. All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker SSD Drives company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd .
  • Page 4 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
  • Page 5 Requirements IMPORTANT Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
  • Page 6 Product Warnings Caution Caution Earth/Ground Risk of electric shock Refer to documentation Protective Conductor Terminal Hazards DANGER! - Ignoring the following may result in injury 1. This equipment can endanger life by exposure to rotating 5. For measurements use only a meter to IEC 61010 (CAT III or higher). machinery and high voltages.
  • Page 7 WARNING! - Ignoring the following may result in injury or damage to equipment SAFETY Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence. • Never perform high voltage resistance checks on the wiring without •...
  • Page 8 CAUTION! APPLICATION RISK • The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications. •...

  • Page 9: Table Of Contents

    Contents • 590/591 (AH385851U002, U003, U004, U005) 3-28 • 598/599 Power Board (AH385128U009) 3-32 Heatsink Cooling Fan Connections 3-32 Contactor Supply 3-32 CHAPTER 1 GETTING STARTED........1-1 Optional Equipment..............3-33 About this Manual ..............1-3 • Speed Feedback Option Boards 3-34 How the Manual is Organised Communications Option Boards 3-36 Initial Steps...
  • Page 10 Navigating the Menu System • Preventive Maintenance Changing a Parameter Value Repair..................8-4 The Menu System Map Saving Your Application Data The Man-Machine Interface (MMI) ..........6-10 Returning the Unit to Parker SSD Drives • DIAGNOSTICS 6-10 Disposal • SETUP PARAMETERS 6-14 Technical Support Checks •...
  • Page 11 • System Port (P3) Set-up Australia & New Zealand ............B-10 EMC Standards B-10 • UDP Transfer Procedure EMC ..................B-11 • MMI Dump Procedure Emissions Limits B-11 DSELite Support EMC General Installation Considerations B-13 • System Port (P3) Set-up •...
  • Page 12 • CURRENT PROFILE D-38 • SYSTEM PORT (P3) D-120 • • DEADBAND D-39 TORQUE CALC. D-122 • The Default Application ............D-123 DEMULTIPLEXER D-40 Block Diagrams D-123 • DIAMETER CALC. D-41 • Programming Block Diagram - Sheet 1 D-124 • DIGITAL INPUTS D-49 •...
  • Page 13 Cont. 12...

  • Page 14: Getting Started

    Getting Started Chapter 1 A few things you should do when you first receive the unit. About this Manual ..........1-3 Equipment Inspection and Storage ....... 1-4 How the Manual is Organised Packaging and Lifting Details ....... 1-4 Initial Steps 590 Series DC Digital Drive Getting Started...
  • Page 15 Getting Started 590 Series DC Digital Drive...

  • Page 16: About This Manual

    About this Manual This manual is intended for use by the installer, user and programmer of the 590 Series DC Digital Drive. It assumes a reasonable level of understanding in these three disciplines. NOTE Please read all Safety Information before proceeding with the installation and operation of this unit. Enter the “Model No”...

  • Page 17: Equipment Inspection And Storage

    Operation Know your operator: • how is it to be operated? • what level of user is going to operate the unit? • decide on the best menu level for the MMI Programming Know your application: • plan your “block diagram programming” •...

  • Page 18: Product Overview

    Product Overview Chapter 2 An introduction to the 590 range of products, and a quick look at the Keypad and available plug-in Options. Product Range.............2-3 Keypad & Display..........2-7 Component Identification Option Boards ............ 2-7 How it Works ............2-5 Control Features..........2-6 590 Series DC Digital Drive Product Overview...
  • Page 19 Product Overview 590 Series DC Digital Drive...

  • Page 20: Product Range

    Product Range The 590 Series DC Digital Drive is designed for use in a suitable enclosure, with associated control equipment. The unit accepts standard three-phase ac supply voltages in the range 110V to 660V, depending upon the model, and is suitable for the powering of DC shunt field and permanent magnet motors, providing controlled dc output voltage and current for armature and field.

  • Page 21: Component Identification

    Component Identification Main converter assembly Converter door assembly Hinged MMI cover Hinged terminal cover Field wiring terminals Control terminals Control board Tacho/Encoder/Microtach option board Main Serial Port COMMS option module (P1) Calibration panel Busbars - main power input and output System Port (P3) Auxiliary Supply Terminal Man-Machine Interface (MMI) keypad...

  • Page 22: How It Works

    How it Works NOTE Refer to Chapter 5: “Control Loops” for a more detailed explanation. In very simple terms, the drive controls the dc motor with the use of speed increase Control Loops - an inner Current Loop and an outer Speed Loop. These due to field control loops can be seen in the Application Block Diagram.

  • Page 23: Control Features

    Control Features Control Control Circuits Fully isolated from power circuit (SELV) • Fully controlled 3-phase thyristor bridge Output Control • Microprocessor implemented phase control extended firing range • For use on 50 or 60Hz supplies with a frequency compliance range of 45 to 65Hz •...

  • Page 24: Keypad & Display

    Keypad & Display The Liquid crystal display can be seen through the hinged cover that protects the MMI. Lower the protective cover to see the control keys and status LEDs. The MMI provides for application programming and monitoring of the Drive for remote control. Health DC DIGITAL DRIVE Start Contactor...
  • Page 25 Product Overview 590 Series DC Digital Drive...

  • Page 26: Installing The Drive

    Installing the Drive Chapter 3 This chapter describes the mechanical and electrical installation of the 590 drive and associated equipment. Mechanical Installation ........3-3 Contactor Supply 3-32 Optional Equipment .......... 3-33 Unpacking the Drive Lifting the Drive Speed Feedback Option Boards 3-34 Dimensions Communications Option Boards...
  • Page 27 Installing the Drive 590 Series DC Digital Drive...

  • Page 28: Mechanical Installation

    Mechanical Installation IMPORTANT Read Appendix B: “Certification" before installing this unit. Refer to “Installation Drawings”, page 3-40 for further information. Unpacking the Drive Caution The packaging is combustible and this action may produce lethal toxic fumes. Save the packaging in case of return. Improper packaging can result in transit damage. Lifting the Drive Use a safe and suitable lifting procedure when moving the drive.

  • Page 29: Dimensions

    Dimensions Current Rating (A) Model Overall Dimensions Fixing Centres 35 - 70 590C/591C 110 - 150 590C/591C 590C/591C 590C/591C Dimensions are in millimetres Installing the Drive 590 Series DC Digital Drive...

  • Page 30: Mounting The Drive

    Mounting the Drive NOTE General installation details are given below for mounting the Drive, however, if you are installing the unit with an EMC filter refer to “External AC Supply EMC Filter Installation, page 3-37. Mount the unit vertically on a solid, flat, vertical surface. It is mounted using bolts or screws into four fixing points (keyhole slots). The design allows the use of 100mm grid fixing.

  • Page 31: Ventilation And Cooling Requirements

    Ventilation and Cooling Requirements Refer to Appendix E: “Technical Specifications” - Cooling Fans. The Drive gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the air entries and exits. Maintain the minimum air clearances given on the drawings to ensure that heat generated by other adjacent equipment is not transmitted to the Drive.

  • Page 32: Filtering

    Filtering NOTE Refer to Appendix B: "Certification" - EMC. For compliance in Europe with EN61800-3 Table 11: • The CE marking of drives whose armature current >100A is applicable without filtering. • The CE marking of drives whose armature current <100A is only applicable with filtering. The drive requires one of the following: 1.

  • Page 33: Electrical Installation

    If the controller is to be operating in a regenerating mode for extended periods acting as a load generator for another machine, it is advisable to fit additional protection in the armature circuit. A dc fuse or high speed circuit breaker will provide this protection. If in doubt, contact Parker SSD Drives.
  • Page 34 Cable Gland Requirements Use a metal gland to connect to the cubicle backplate, near the VSD (variable speed drive). It must be capable of securing a 360 degree screened connection to give EMC compliance. A 360 degree screened connection can be achieved as shown. We suggest a rubber grommet is fitted on holes where a cable gland is not used.

  • Page 35: Minimum Connection Requirements

    Minimum Connection Requirements IMPORTANT If in doubt about the connection of the DC motor to the drive, contact Parker SSD Drives. NOTE Because of the complexity of showing all possible configurations, this Chapter deals only with a `general purpose’ operation as a basic speed controller.
  • Page 36 Power Cables NOTE Refer to Appendix E: “Technical Specifications” - Wire Sizes and Termination Tightening Torques. • minimum rating of 1.1 x full load current (Europe) • minimum rating of 1.25 x full load current (UL) • All incoming main AC power supply connections must be protected with high speed semiconductor fuses. Refer to Appendix E: “Technical Specifications”...

  • Page 37: Connection Diagrams

    Connection Diagrams AC FIELD SUPPLY 3 PHASE SUPPLY PROTECTIVE AUXILIARY EARTH HIGH SPEED SUPPLY FUSES MAIN SERIAL PORT ( P1) RS 485 LINK FILTER OPTIONAL EMERGENCY START START STOP ENABLE CONTACTOR RELAY AC LINE CHOKE SIGNAL 0V STAR POINT EARTH NEAR DRIVE USE INTERNAL FIELD CONNECTION...

  • Page 38: Power Connections

    Power Connections 3-Phase Contactor The contactor does not switch current and is primarily for disconnection and sequencing of the power bridge. The main contactor must be Connect a energised directly from the controller by connecting the coil to terminals D5 (Line) and D6 (Neutral). No additional series contacts or 3-phase switches are permitted since they will interfere with the sequencing of the controller and cause unreliability and possible failure.
  • Page 39 Power Connections continued 3-Phase Supply, AC Line Choke Connect the Main AC Power main ac power There is no specific phase connection to terminals L1, L2 and L3 as the controller is phase rotation independent to busbar terminals L1, Branch Protection L2 &...
  • Page 40 Power Connections continued Protective Earth Connections Connect the IMPORTANT The drive and filter (if fitted) must be permanently earthed. Each conductor used for drive's PE permanent earthing must individually meet the requirements for a protective earth terminal to an conductor independent For installations to EN 60204 in Europe: earth/ground...
  • Page 41 A DC fuse or a high speed circuit breaker will provide this protection, if in doubt consult the Parker SSD Drives Engineering Department. Motor Field Connect the motor field (-) to terminal D3 and field Connect the (+) to terminal D4.
  • Page 42 D7 and D8. fuse or circuit breaker. No series sequencing switches or contacts are permitted without consultation from Parker SSD Drives. Use suitable external fuse protection: the steady state current absorbed by the controller is nominal, the external fuse is determined chiefly by considering the contactor holding VA and the controller cooling fans. (Frame H fans are powered separately).

  • Page 43: Control Connections

    Control Connections Setpoint Ramp Input For normal operation the speed demand signal is connected to the "Setpoint Connect a 10k Ramp Input", terminal A4 (Analog I/P3). This input is scaled so that: potentiometer +10V input = maximum forward speed demand (+100%) between - 10V input = maximum reverse speed demand (-100%) terminals B3...
  • Page 44 Control Connections continued Signal 0V, Speed Setpoint No. 1, Speed Setpoint No. 2/Current Demand Signal 0V (A1) This is the common reference point for all analog signals used in the drive. For non-reversing applications and 2 quadrant SIGNAL 0V controller (591 and 599), the speed demand only needs to operate between 0V and +10V, the anti- clockwise end of the potentiometer should then be connected to Terminal A1 (0V).
  • Page 45 Control Connections continued Thermistor The motor temperature alarm (THERMISTOR) cannot be Connect the inhibited in software. Terminals C1 and C2 must be linked if motor sensors are not fitted. thermistor to We recommend that you protect the dc motor against terminals C1 overtemperature by the use of temperature sensitive resistors or and C2.
  • Page 46 Control Connections continued Enable, Start/Run, Emergency Stop Relay Start Connect The basic run/start sequence of the controller is provided by Terminal C3 (Start/Run), Terminal C5 although other safeguards for extra protection are provided by Terminal B8 (Program Stop) (Enable) and Terminal B9 (Coast Stop). Assuming that the Program Stop and Coast Stop terminals are held TRUE, then a single Terminal C9 contact connected between Terminal C9 (+24V) and Terminal C3 (Start/Run) when closed...
  • Page 47 Control Connections continued Zero Speed, Drive Healthy, Drive Ready These digital output terminals provide a +24V dc User output signal under certain conditions. This connection to allows for the connection of relays which, in EMERGENCY STOP external conjunction with the Enable, Start/Run and RELAY Emergency Stop relay, can be used to enhance the equipment.
  • Page 48 Control Connections continued RS485 Link These terminals are found on the plug-in COMMS Option Board. The board, User when fitted to each unit, allows converters to be linked together to form a connection to network. external Refer to the RS485 Communications Interface Technical Manual supplied equipment.
  • Page 49 F1. For specification and connection information refer to Parker SSD Drives or the appropriate Technical Manual. NOTE This 590C product is not compatible with the older style of Microtach Speed Feedback option (AH058654U001, with 4- way terminals). Wire-Ended Encoder User Refer to Chapter 3: “Installing the Drive”...

  • Page 50: Motor Field Options

    Motor Field Options WARNING Isolate the drive before converting to internal/external supply. The FIELD CONTROL function block controls the motor field. The FLD CTRL MODE parameter allows you to select either Voltage or Current Control mode. • In Voltage Control mode, the RATIO OUT/IN parameter is used to scale the motor field output voltage as a percentage of the input supply voltage. •...
  • Page 51 Re-Wiring Procedure WARNING Isolate all power to the drive. 1. Loosen the control board fixing screws (2 off) and position the control board to allow access to the power board. 2. Remove the red link from the Faston connector “F16” on the left-hand side of the board and connect it to staging post “F19”, located below terminal D1.

  • Page 52: Dc Contactor - External Va Sensing

    DC Contactor - External VA Sensing Connections are provided for external armature voltage sensing (at the motor) for when a dc contactor is used between the drive and motor. Power Board - PCB Reference 385851 3-27 590 Series DC Digital Drive Installing the Drive...

  • Page 53: Power Board Circuit Descriptions

    Power Board Circuit Descriptions 590/591 (AH385851U002, U003, U004, U005) All chassis sizes 35A to 270A (2 Quad and 4 Quad - Low and High Volt) Power supplies for the controller are generated from the single phase auxiliary supply via a switched mode power supply. (F-) (F+) The incoming supply is directly rectified to provide a high...
  • Page 54 Figure 3- 7 2 Quad Power Circuit - 35, 70, 110, 150, 180 & 270A using AH385851U003, U004 3-29 590 Series DC Digital Drive Installing the Drive...
  • Page 55 (F-) (F+) +24V (F13) (F17) (F14) TRANSFORMER (TH1) (TH10) (TH3) (TH12) (TH5) (TH8) (TH7) (TH4) (TH9) (TH6) (TH11) (TH2) EX A+ EX A- Figure 3- 8 590 Power Board 4 Quad (AH385851U002, U005) 3-30 Installing the Drive 590 Series DC Digital Drive...
  • Page 56 Figure 3- 9 4 Quad Power Circuit - 35, 70, 110, 150, 180 & 270A using AH385851U002, U005 3-31 590 Series DC Digital Drive Installing the Drive...

  • Page 57: 598/599 Power Board (Ah385128U009)

    598/599 Power Board (AH385128U009) External stack drives from 720A upwards The power supplies for the controller are generated from the single phase auxiliary supply via the control transformer. A bridge rectifier and filter capacitor feed an unregulated 40V dc supply to a high-efficiency switched mode pre-regulator. This generates 24V dc which is used for thyristor stack firing, digital I/O and other power functions.

  • Page 58: Optional Equipment

    Item Part Number 590 Digital Section Control HA388664 A Parker SSD Drives application manual detailing the use of the block diagram to implement open and closed loop control of driven web section rolls 590 Digital Closed Loop Centre Winder HA388202...

  • Page 59: Speed Feedback Option Boards

    SPEED FBK SELECT WARNING Isolate the drive before fitting or removing the options. Microtach Option Board ENCODER There are two kinds of Parker SSD Drives’ Microtach, each requiring a different board: 5701/5901 MICROTACH Control 5701 Microtach (plastic fibre) OPTION BOARD...
  • Page 60 Wire-Ended Encoder Option Board ENCODER The board accepts connection from a wire-ended encoder. ENCODER OPTION Control BOARD If fitted, refer to the Encoder Technical Manual for further information. Board Wire-ended Encoder Tacho Calibration Option Board ANALOG TACH The board accepts connection from an analog tachogenerator. Control TACHO CALIBRATION Board...

  • Page 61: Communications Option Boards

    Terminals B2 (Tacho) and B1 (0V). ENCODER OPTION Control BOARD Board Please refer to Parker SSD Drives Engineering Department for assistance with this feature. ANALOG Digital Encoder/Analog Tachogenerat DIGITAL Communications Option Boards...

  • Page 62: External Ac Supply Emc Filter Installation

    External AC Supply EMC Filter Installation Refer to Appendix E: “Technical Specifications” - Environmental Details, and External AC Supply (RFI) Filters and Line Choke for selection details. A filter is used with the Drive to reduce the line conducted emissions produced by the Drive. Filters are used in parallel on the higher current Drives. When installed correctly and used with the specified 2% minimum line chokes, conformance with EN55011 Class A can be achieved (suitable for both generic environments: RF Emission and Immunity).
  • Page 63 As with all power electronic drives, conducted emissions increase with motor cable length. EMC conformance is only guaranteed up to a cable length of 50m. The cable length can be increased. Refer to Parker SSD Drives for more information. 3-38...

  • Page 64: Earth Fault Monitoring Systems

    When the ac supply is switched on, a pulse of current flows to earth to charge the EMC filter internal capacitors which are connected between phase and earth. This has been minimised in Parker SSD Drives filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.

  • Page 65: Installation Drawings

    Installation Drawings Drive Installation Drawings Figure 3- 10 35A & 70A Stack Assembly 3-40 Installing the Drive 590 Series DC Digital Drive...
  • Page 66 Figure 3- 11 110A & 150A Stack Assembly 3-41 590 Series DC Digital Drive Installing the Drive...
  • Page 67 Figure 3- 12 180A Stack Assembly 3-42 Installing the Drive 590 Series DC Digital Drive...
  • Page 68 Figure 3- 13 270A Stack Assembly 3-43 590 Series DC Digital Drive Installing the Drive...

  • Page 69: External Stack Installation Drawings

    External Stack Installation Drawings Figure 3- 14 External Stack Assembly 3-44 Installing the Drive 590 Series DC Digital Drive...
  • Page 70 Figure 3- 15 Wiring Diagram for 4 Quad External Stack 3-45 590 Series DC Digital Drive Installing the Drive...
  • Page 71 Figure 3- 16 Wiring Diagram for 2 Quad External Stack 3-46 Installing the Drive 590 Series DC Digital Drive...

  • Page 72: Filter Installation Drawings

    Filter Installation Drawings PARKER SSD PARKER SSD PARKER SSD Figure 3- 17 Filter Mounting Details, Part No. CO467844U040 for 590 35 Amp 3-47 590 Series DC Digital Drive Installing the Drive...
  • Page 73 Figure 3- 18 Filter Mounting Details, Part No. CO388965U035 for 590 35 Amp 3-48 Installing the Drive 590 Series DC Digital Drive...
  • Page 74 Figure 3- 19 Filter Mounting Details, Part No. CO388965U110 for 590 70 & 110 Amp 3-49 590 Series DC Digital Drive Installing the Drive...
  • Page 75 PARKER SSD PARKER SSD PARKER SSD Figure 3- 20 Filter Mounting Details, Part No. CO467844U070 for 590 70 Amp 3-50 Installing the Drive 590 Series DC Digital Drive...
  • Page 76 PARKER SSD PARKER SSD PARKER SSD Figure 3- 21 Filter Mounting Details, Part No. CO467844U110 for 590 110 Amp 3-51 590 Series DC Digital Drive Installing the Drive...
  • Page 77 PARKER SSD PARKER SSD PARKER SSD Figure 3- 22 Filter Mounting Details, Part No. CO467844U165 for 590 150 Amp 3-52 Installing the Drive 590 Series DC Digital Drive...
  • Page 78 PARKER SSD PARKER SSD PARKER SSD Figure 3- 23 Filter Mounting Details, Part No. CO467844U180 for 590 180 Amp 3-53 590 Series DC Digital Drive Installing the Drive...
  • Page 79 PARKER SSD PARKER SSD PARKER SSD Figure 3- 24 Filter Mounting Details, Part No. CO467843U340 Frame 3 : 270 Amp (1 filter) (refer to Chapter 11: “Technical Specifications” - External AC Supply (RFI) Filters) 3-54 Installing the Drive 590 Series DC Digital Drive...

  • Page 80: Line Choke Installation Drawings

    Line Choke Installation Drawings IMPORTANT Always use the specified ac line choke with the Drive. 3-55 590 Series DC Digital Drive Installing the Drive...
  • Page 81 Parker Drive Weight Dimensions (mm) Terminal Part Number Rating Hole (kg) ∅ ∅ CO055192 50μH 27.5 130 140 ∅7 CO055193 27.5 130 140 7.5 72.5 92.5 155 302.5 ∅7 50μH CO055253 110A 50μH 160 170 ∅9 M6 I/P & M8 O/P...

  • Page 82: 590 Capacitor Box

    590 Capacitor Box PARKER SSD PARKER SSD PARKER SSD Figure 3- 26 Capacitor Box for 590 : CO468398 3-57 590 Series DC Digital Drive Installing the Drive...
  • Page 83 3-58 Installing the Drive 590 Series DC Digital Drive...

  • Page 84: Chapter 4 Operating The Drive

    Operating the Drive Chapter 4 Learn how to turn the motor for the first time, and about the various ways you can start and stop the drive. This chapter also offers some application advice. Pre-Operation Checks .........4-3 Normal Stop (C3) 4-19 Program Stop (B8) 4-22...
  • Page 85 Operating the Drive 590 Series DC Digital Drive...

  • Page 86: Pre-Operation Checks

    Pre-Operation Checks Initial checks before applying power: • Mains power supply voltage is correct. • Auxiliary power supply voltage is correct. • Motor is of correct armature voltage and current rating. • Check all external wiring circuits - power, control, motor and earth connections. NOTE Completely disconnect the drive before point-to-point checking with a buzzer, or when checking insulation with a Megger.

  • Page 87: Setting-Up The Drive

    Setting-up the Drive IMPORTANT You must not exceed the maximum drive and motor ratings. Refer to the Product Code or maximum rating label, and the motor rating plate. NOTE Refer to Chapter 6: “The Man-Machine Interface (MMI)” to familiarise yourself with the MMI’s LED indications, and how to use the keys and menu structure.

  • Page 88: Switchable Calibration Panel

    150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 A “1” indicates that the switch is ON. NOTE Calibration up to 700V is possible with external stacks. Refer to Parker SSD Drives. 590 Series DC Digital Drive Operating the Drive...

  • Page 89: Analog Tacho Calibration Option Board

    Analog Tacho Calibration Option Board link wire NOTE This option is not required if armature voltage or encoder feedback is to be used. The board fits on to a 10-way connector. It also requires the connecting link wire to the control board.
  • Page 90 IMPORTANT The calibrated full-speed voltage is 10V greater than the sum of switch values selected. This AH500935U001 board continues to support both AC and DC analog tachos with a calibration range of 10 to 200V. • For AC tacho feedback, use terminals G1 & G2, with selector switch in the AC position (left). Calibrate the switches for √2 x full- speed voltage required, i.e.

  • Page 91: Microtach/Encoder Feedback Option Board

    Microtach/Encoder Feedback Option Board The option board assumes a 1000 lines per rev encoder is being used. Speed is set directly by the ENCODER RPM parameter. If you are using an alternative lines per rev encoder, you must set the ENCODER LINES parameter on the MMI later in the Operating Instructions. Selecting Speed Feedback AUXILIARY POWER ONLY IS CONNECTED AT THIS STAGE Connect the auxiliary power supply to power terminals D7 and D8 (but do not connect the main 3-phase power supply at this...

  • Page 92: Initial Start-Up Routine

    Initial Start-Up Routine Complete steps 1 to 18, including steps 16 and 17 as appropriate. NOTE This routine assumes that the Converter’s control terminals are wired as shown in Figure 3-5, Minimum Connection Requirements. The field is “Enabled” and is in Voltage Control (default settings). IMPORTANT Do not change any of the previously made calibration settings once the main contactor is energised.
  • Page 93 Step 4: Select the Speed Feedback method MMI Menu Map Write down the MAIN CURR. LIMIT parameter’s value here: SETUP PARAMETERS Set the MAIN CURR. LIMIT parameter to 0.00%. CURRENT LOOP MAIN CURR. LIMIT Select ARMATURE VOLTAGE initially for the speed feedback method in the SPEED FBK SELECT parameter. MMI Menu Map CONFIGURE DRIVE Perform a PARAMETER SAVE.
  • Page 94 Step 7: Set the Speed Setpoint(s) to 5% Set the Speed Setpoint(s) to 5% so that the value of the SPEED SETPOINT parameter is 5.0%. MMI Menu Map This is also output at Terminal A8. DIAGNOSTICS SPEED SETPOINT Step 8: Check the MAIN CURR LIMIT is zero Double-check that the MAIN CURR.
  • Page 95 If the field voltage is incorrect, make the following checks: Step 9.1 Internally Supplied Field: MMI Menu Map • Check that 3-phase is applied to terminals L1, L2 and L3 when the main contactor is closed. SETUP PARAMETERS • Check that the coding fuses on the power board or suppression board are healthy. FIELD CONTROL FIELD ENABLE •...
  • Page 96 Step 11: Check the STANDSTILL LOGIC parameter If the STANDSTILL LOGIC parameter in the STANDSTILL menu at level 2 is ENABLED, temporarily set it to MMI Menu Map DISABLED. SETUP PARAMETERS STANDSTILL STANDSTILL LOGIC Caution During the following set-up instructions, be ready to STOP the drive should the motor try to overspeed. If 5% speed (approximately) is exceeded and the motor continues to accelerate a reversed connection is implied, decrease the MAIN CURR.LIMIT parameter to zero.
  • Page 97 Step 13: Check the Speed Feedback sign With the motor rotating in the forward direction, check the sign of the feedback from the Tachometer or Encoder using the MMI Menu Map appropriate Diagnostic menu: TACH INPUT or ENCODER. DIAGNOSTICS TACH INPUT •...
  • Page 98 Step 15: Fine adjustments for Speed Feedback Gradually increase the Speed Setpoints so that the value of the SPEED SETPOINT (DIAGNOSTIC menu) is at maximum. Check the shaft speed is correct. If fine adjustment is required adjust the calibration as appropriate to the speed feedback selection: •...

  • Page 99: Performance Adjustment

    Step17: Adjustment for Reversing Drives MMI Menu Map For reversing drives, check the maximum reverse speed. SETUP PARAMETERS Imbalance in reversing drives can only be corrected by adjusting the ZERO SPD OFFSET parameter, which may be to the detriment of operation at Zero Setpoint. CALIBRATION ZERO SPD.OFFSET Step 18: Re-setting the MAIN CURR.

  • Page 100: Speed Loop Adjustment

    Performing an Autotune MMI Menu Map • Set the AUTOTUNE parameter to ARMATURE. • Close the main contactor, i.e. Start/Run signal to terminal C3. CONFIGURE DRIVE • Energise the Enable terminal (C5). AUTOTUNE The Autotune sequence is initiated. The Keypad displays “AUTOTUNING” during the process. When complete (after approximately 10 seconds), the main contactor is opened automatically signalling the end of the sequence and the AUTOTUNE parameter is reset to OFF.
  • Page 101 Integral (INT.TIME CONST.) The Integral term is used to reduce steady state error between the setpoint and feedback values of the controller by accumulating current demand in proportion to the error input. If the integral is set to zero, then there will always be a steady state error. A Method for Setting-up the PI Gains The gains should be set-up so that a critically damped response is achieved for a step change in setpoint.

  • Page 102: Starting And Stopping Methods

    Starting and Stopping Methods Stopping Methods • If the Drive is “non-regenerative” (2-quad - 591) it effectively coasts to a stop once the current demand reverses. • If the Drive is “regenerative” (4-quad - 590) then it can stop faster because it uses energy from the load, i.e. reverse current is allowed to flow. Normal Stop and Program Stop are only relevant for a “regenerative”...
  • Page 103 NORMAL STOP SPEED SETPOINT (100%) Control Signals START / RUN (C3) SPEED DEMAND 100% = SPEED SETPOINT Speed Demand STOP TIME DEFAULT 10.0 SEC SPEED FEEDBACK = SPEED SETPOINT Actual Speed ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA, MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR/DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED...
  • Page 104 TIME-OUT IN NORMAL STOP SPEED SETPOINT Control Signals START/RUN (C3) SPEED SETPOINT SPEED DEMAND Speed Demand CONTACTOR WILL DROP OUT IF SPEED FEEDBACK > STOP ZERO SPEED = SPEED SETPOINT WHEN STOP LIMIT TIMED OUT SPEED FEEDBACK Actual Speed STOP ZERO SPEED (DEFAULT 2% ) STOP LIMIT ( DEFAULT 60.0 SEC ) DRIVE RUN LED...

  • Page 105: Program Stop (B8)

    Program Stop (B8) MMI Menu Map SETUP PARAMETERS This is achieved by removing 24V from Terminal B8. STOP RATES The motor speed is brought to zero under conditions defined by the PROG. STOP TIME (ramp rate) and PROG. STOP I PROG.
  • Page 106 TIME-OUT IN PROGRAM STOP SPEED SETPOINT Control Signals LED ON (PROGRAM STOP FALSE ) PROGRAM STOP SPEED DEMAND SPEED SETPOINT Speed Demand CONTACTOR WILL DROP OUT IF SPEED FEEDBACK SPEED FEEDBACK > STOP ZERO SPEED SPEED SETPOINT WHEN PROG STOP LIMIT TIMED OUT Actual Speed STOP ZERO SPEED ( DEFAULT 2% )

  • Page 107: Coast Stop (B9)

    Coast Stop (B9) This is achieved by removing 24V from Terminal B9. The stack is automatically quenched and the contactor is opened. The motor coasts to a stop. NOTE The motor coast stop rate is dictated by the motor inertia - the drive does not control the motion. MMI Menu Map Standstill SETUP PARAMETERS...

  • Page 108: Advanced Starting Methods

    Advanced Starting Methods Starting Several Drives Simultaneously 1. Apply 24V to Terminal C3 (Start) 2. Use Terminal C5 (Enable) to synchronise the start-up of the Drives NOTE The Drive will not start if there are alarms present. This facility provides two dedicated jog setpoints (or perhaps an Inch Forward/Inch Reverse). Activating Jog runs the motor at speeds set by JOG SPEED 1 or JOG SPEED 2.

  • Page 109: Take Up Slack

    Take Up Slack NOTE The Drive will not start if there are alarms present. This facility provides two additional Take Up Slack setpoints. Activating Take Up Slack runs the motor at the speed set by "speed setpoint + TAKE UP1" or "speed setpoint + TAKE UP 2". TAKE UP SLACK 1: 1.

  • Page 110: Comms Control Of The Drive

    COMMS Control of the Drive Remote Sequencing Command REM. SEQUENCE : Tag 536, Mnemonic "ow", Default = 0x0000 ("0x" denotes a Hexadecimal value) NOTE Refer to the RS485 Communications Interface Technical Manual, HA463560 on the website, for information about the EI Bisynch ASCII communications protocol.
  • Page 111 Useful Commands using EI Bisynch ASCII - REM. SEQUENCE Tag 536, Mnemonic "ow", for example: /Remote Trip Alarm Ack Jog Mode Start Enable Command Start Drive ow>0203 Stop Drive ow>0201 Disable Drive ow>0200 Jog Setpoint 1 ow>0205 Jog Setpoint 2 ow>020D Remote Trip ow>0000...
  • Page 112 Useful Bit Patterns using SEQ STATUS Tag 537, Mnemonic "ox" (Read Only) - for example: Sequence Status Comment 0x1B0B Running 0x044B Tripped, Run High 0x0447 Tripped, Run Low, Enable Low 0x0C47 Trip Acknowledged, Healthy output TRUE Alarm stays high until drive is restarted. Drive Enable To Enable the drive in remote mode the following diagnostic must be TRUE: REM.SEQ.ENABLE[535] and REM SEQUENCE [536] BIT 1.
  • Page 113 4-30 Operating the Drive 590 Series DC Digital Drive...

  • Page 114: Control Loops

    Control Loops Chapter 5 This chapter explains the principle of operation, and provides help on setting up the control loops correctly. Control Loops - Principle of Operation....5-3 Field Control Current Loop Speed Loop 590 Series DC Digital Drive Control Loops...
  • Page 115 Control Loops 590 Series DC Digital Drive...

  • Page 116: Control Loops - Principle Of Operation

    Control Loops - Principle of Operation MMI Menu Map NOTE Selection between Current Control or Speed Control (default) is made by the I DMD ISOLATE (current demand SETUP PARAMETERS isolate) parameter using Digital I/P3 (Terminal C8). If ENABLED the Drive operates as a current controller, and if DISABLED (the default) it operates as a speed controller.
  • Page 117 1. The loss of converter gain needs to be compensated in an accurate way which is the objective of the adaptive algorithm. 2. The above algorithm also relies on the right start-up value of firing angle in the incoming bridge in order to minimise both the "dead-time" (time interval of zero current referred to below) as well as the rise time to the required current demand.
  • Page 118 A. If a very high motor discontinuous current boundary was the cause of failure, then the discontinuous-region manual tuning process needs to be applied as follows: 1. Set the DISCONTINUOUS parameter to 0, which selects adaptive current control off. When operating in this mode, disable the Missing Pulse alarm, since it is normally masked in the discontinuous region, and it will otherwise give spurious trips at low currents.

  • Page 119: Speed Loop

    Current Demand Rate Limit (di/dt) Access to the di/dt limit is currently reserved for Parker SSD Drives personnel only in the Reserved Menu. This is a limit imposed on the rate of change of the current demand. It is to be used for motors with commutation limitations, mechanical systems that cannot absorb rapid torque transients and also as a means of limiting current overshoot for large current swings (e.g.

  • Page 120: Field Control

    Field Control Set-Up Notes The setting of the P + I gains for the current controller is done manually in much the same way as described in Chapter 4: “Current Loop - Manual Tuning”, and one convenient way is to switch several times from "quench" to "standby" mode and observe the current response 0 à 50% for rise time and overshoot.

  • Page 121: Standby Field

    2. Enable field weakening control (FLD. WEAK ENABLE = ENABLE), with analogue tachogenerator, encoder or microtach speed feedback, correctly installed and configured for extended speed operation. 3. Run the drive and slowly increase the speed demand so that the field is being weakened by the gain-limited PI controller. Change the MAX VOLTS parameter down and up by 10% to generate field current transients.

  • Page 122: The Man - Machine Interface (Mmi)6-1

    The MAN - MACHINE INTERFACE Chapter 6 (MMI) This chapter details the menus, control keys and keypad indications. Introducing the MMI ..........6-3 CONFIGURE DRIVE 6-18 FUNCTION BLOCKS 6-19 Welcome Screen Menu Shortcuts and Special Key Combinations..6-20 Control Key Definitions Keys for Programming the Drive Quick Tag Information 6-20...
  • Page 123 The MAN - MACHINE INTERFACE (MMI) 590 Series DC Digital Drive...

  • Page 124: Introducing The Mmi

    Introducing the MMI Health DC DIGITAL DRIVE Start Contactor ISSUE 4.X Overcurrent Trip Program Stop Coast Stop Figure 6-1 The Keypad The built-in Man-Machine Interface (MMI) consists of a liquid crystal display, control keys and LEDs that allow full use of the drive’s features. The Liquid crystal display can be seen through the hinged cover that protects the MMI.

  • Page 125: Control Key Definitions

    Control Key Definitions Keys for Programming the Drive NOTE Refer to “Navigating the Menu System”, page 6-7 for a quick-start to using the menu. Navigation - Moves upwards through the list of parameters. Parameter - Increments the value of the displayed parameter. Command Acknowledge - Confirms action when in a command menu.

  • Page 126: Led Indications

    LED Indications There are six LEDs that indicate the status of the Drive. Each LED is considered to operate in two different ways: The LEDs are labelled HEALTH, RUN, START CONTACTOR, PROGRAM STOP, OVER CURRENT TRIP, and COAST STOP. The status of the LEDs have the following meanings: HEALTH Drive State Drive fault condition...

  • Page 127: The Menu System

    The Menu System The Menu System DIGITAL DC DRIVE MENU LEVEL The menu system is divided into a `tree’ structure with 9 “MENU LEVEL” main menus. Consider these main menus to be at Menu Level 1 (refer to the The Menu System Map, page 6-8). Parameters contained in Menu Level 1 are the most frequently used, as you descend the menu levels the parameters are less frequently used.

  • Page 128: Navigating The Menu System

    Navigating the Menu System The Menu System can be thought of as a map which is navigated using the four keys shown scroll opposite. • Keys E and M navigate through the menu levels. exit to next menu/ • The up (▲) and down (▼) keys scroll through the Menu and Parameter lists. previous select parameter menu...

  • Page 129: The Menu System Map

    The Menu System Map The MAN - MACHINE INTERFACE (MMI) 590 Series DC Digital Drive...
  • Page 130 MENU LEVEL PARAMETER SAVE MENU LEVEL MAIN PORT (P1) SERIAL LINKS AUX PORT (P2) SYSTEM PORT (P3) P3 SETUP 5703 IN PNO CONFIG BISYNCH SUPPORT MENU LEVEL SOFTWARE SYSTEM ANIN 1 (A2) CONFIGURE I/O ANALOG INPUTS MINI LINK ANIN 5 (A6) ANOUT 1 (A7) ANALOG OUTPUTS ANOUT 2 (A8)

  • Page 131: The Man-Machine Interface (Mmi)

    The Man-Machine Interface (MMI) DIAGNOSTICS The DIAGNOSTICS Menu table describes all the parameters in the MMI’s DIAGNOSTICS menu. These parameters are "read-only" and are very useful for tracing configuration problems. The list is shown in MMI order, and the parameter names are as displayed by the Keypad and the DSE Configuration Tool.
  • Page 132 DIAGNOSTICS (MMI only) Parameter Range SETUP PARAMETERS Function Blocks ACTUAL POS I LIM ⎯.x % (h) Overall positive current limit value. Refer to CURRENT LOOP ACTUAL NEG I LIM ⎯.x % (h) Overall negative current limit value. Refer to CURRENT LOOP INVERSE TIME O/P ⎯.
  • Page 133 DIAGNOSTICS (MMI only) Parameter Range SETUP PARAMETERS Function Blocks OPERATING MODE 0 to 7 Indicates whether the drive is in RUN, JOG 1..STOP etc. 0 : STOP 1 : STOP 2 : JOG SP. 1 3 : JOG SP. 2 4 : RUN 5 : TAKE UP SP.
  • Page 134 DIAGNOSTICS (MMI only) Parameter Range SETUP PARAMETERS Function Blocks ANOUT 1 (A7) ⎯.xx VOLTS Scaled speed feedback. Refer to ANALOG OUTPUTS ANOUT 2 (A8) ⎯.xx VOLTS Total speed setpoint. Refer to ANALOG OUTPUTS START (C3) ON / OFF Start/Run terminal. Refer to SEQUENCING DIGITAL INPUT C4 ON / OFF...

  • Page 135: Setup Parameters

    DIAGNOSTICS (MMI only) Parameter Range SETUP PARAMETERS Function Blocks PID ERROR ⎯.xx % Displays the difference between the setpoint (INPUT 1) and the feedback signal (INPUT 2) in the PID function block. Refer to PID SPT SUM OUTPUT ⎯.xx % Setpoint summation output.

  • Page 136: Password

    PASSWORD When in force, the password prevents unauthorised parameter modification by making all parameters “read-only”. If you MMI Menu Map attempt to modify a password protected parameter, it will cause “PASSWORD ??” to flash on the display. PASSWORD The password protection is activated/deactivated using the ENTER PASSWORD and CHANGE PASSWORD parameters: ENTER PASSWORD CHANGE PASSWORD Activated:...

  • Page 137: Alarm Status

    ENGLISH is the default language and is permanently saved (in Read Only Memory). A second language is loaded (typically French), however German, Italian and Spanish are available by contacting Parker SSD Drives. When a new language is downloaded it replaces the current second language. PARAMETER SAVE Refer to "Saving Your Application", page 6-21.

  • Page 138: Serial Links

    SERIAL LINKS This menu contains 3 function blocks. These can be found in the SETUP PARAMETERS menu - refer to Appendix D: "Programming". SERIAL LINKS • refer to Appendix D:"Programming" MAIN PORT (P1) • refer to Appendix D:"Programming" SYSTEM PORT (P3) •...

  • Page 139: Configure Drive

    CONFIGURE DRIVE The CONFIGURE DRIVE menu contains many of the important parameters used during set-up when using the MMI. NOTE The FUNCTION BLOCKS\MISCELLANEOUS\CONFIGURE DRIVE menu contains a different set of parameters, for set-up using the configuration tool. Refer to Chapter 4: "Operating the Drive" - Setting-up the Drive to see the most important parameters being used. CONFIGURE DRIVE (MMI view) SETUP PARAMETERS Parameter...

  • Page 140: Function Blocks

    0 : ARM VOLTS FBK 1 : ANALOG TACH 2 : ENCODER 3 : ENCODER/ANALOG - for Parker SSD Drives use Refer to SPEED LOOP 4 : ENCODER 2 ENCODER LINES 10 to 5000 The number of lines must be set to match the type of encoder being used.

  • Page 141: Menu Shortcuts And Special Key Combinations

    Menu Shortcuts and Special Key Combinations Quick Tag Information Hold down the M key for approximately ½ second in any Menu System parameter to display the Tag number for that parameter. Resetting to Factory Defaults (2-button reset) Power-up the drive holding down the ‘ ’...

  • Page 142: How To Save, Restore And Copy Your Settings

    How to Save, Restore and Copy your Settings Saving Your Application The PARAMETER SAVE menu, available in both the full and reduced view levels, is used to save any changes you make to the MMI settings. Operating Mode (CONFIGURE ENABLE = DISABLED) Pressing the (UP) key, as instructed, In Operating mode you can change parameter values.

  • Page 143: Restoring Saved Settings

    Restoring Saved Settings If you are unsure about any changes you have made and you have not yet performed a PARAMETER SAVE, simply switch the Drive off, and power- up again. The “last saved” parameter settings will be restored. Copying an Application Copying an application requires a host computer connection to the Drive’s System Port (P3).

  • Page 144: Trips And Fault Finding

    Trips and Fault Finding Chapter 7 The drive may trip in order to protect itself. To restart the drive, you will need to clear the trip(s). This chapter provides a list of trips, as displayed by the keypad Trips and Fault Finding ........7-3 Alarm Messages Hexadecimal Representation of Trips Trips...
  • Page 145 Trips and Fault Finding 590 Series DC Digital Drive...

  • Page 146: Trips

    Trips and Fault Finding Trips What Happens when a Trip Occurs When a trip occurs, the Drive’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to transient conditions are captured and the Drive is disabled, even when the original cause of the trip is no longer present.

  • Page 147: Fault Finding

    Drive fuse keeps Faulty cabling or connections wrong Check for problem and rectify before replacing blowing with correct fuse Faulty Drive Contact Parker SSD Drives Cannot obtain HEALTH Incorrect or no supply available Check supply details state Motor will not run at...

  • Page 148: Alarm Messages

    Alarm Messages When a trip occurs an alarm message is displayed on the MMI, and information about the trip is stored in the ALARM MMI Menu Map STATUS menu. ALARM STATUS The alarm message and the LAST ALARM parameter are displayed in the selected language when viewed on the MMI. LAST ALARM HEALTH WORD The HEALTH STORE, HEALTH WORD and ALARM HISTORY parameters display information as hexadecimal values,...

  • Page 149: Hexadecimal Representation Of Trips

    Hexadecimal Representation of Trips The LAST ALARM, HEALTH WORD, HEALTH STORE and ALARM HISTORY parameters use a four digit hexadecimal number to identify individual trips. Each trip has a unique corresponding number as shown below. LAST ALARM, HEALTH WORD and HEALTH STORE Trip Codes : LAST ALARM only Trip Trip Code...

  • Page 150: Using The Mmi To Manage Trips

    When more than one trip is to be represented at the same time then the trip codes are simply added together to form the value displayed. Within each digit, values between 10 and 15 are displayed as letters A to F For example, if the HEALTH WORD parameter is 01A8 then this represents a “1”...
  • Page 151 Trip Message and Meaning Possible Reason for Trip FIELD OVER I The motor field current has exceeded 120% of the External field has incorrect supply phases applied calibrated value (Alarm only operates with field current control mode selected) Alarm time delay : 10 seconds HEATSINK TRIP The Drive heatsink temperature is too high The ambient air temperature is too high...
  • Page 152 Trip Message and Meaning Possible Reason for Trip SPEED FEEDBACK The difference between speed feedback and Analog tacho feedback polarity incorrect (terminals G3 and G4) armature voltage feedback is greater than the The ENCODER SIGN parameter’s polarity is incorrect SPDFBK ALM LEVEL parameter value Disconnection of wiring, including fibre optics Armature voltage calibration has not been suitably reduced when running at The speed feedback and armature voltage feedback...
  • Page 153 (300% loading not exceeding 15ms or 325% not exceeding 6.6ms is acceptable) current Motor armature windings failure - check insulation resistance. Badly tuned current loop Faulty Drive - refer to Parker SSD Drives ACCTS FAILED AC current transformer plug connection to Drive Check armature current transformer plug for correct installation.
  • Page 154 0412::xxxxxxxx – Unrecognised block type in configuration. Update product firmware to latest version. 0701::xxxxxxxx – Unrecognised control board hardware. Update product firmware to latest version. For all other critical error codes contact Parker SSD Drives. Table 7-2 Trip Messages Self Test Alarms Self Test Alarm and Meaning...
  • Page 155 Setting Trip Conditions The following parameters in the CALIBRATION and ALARMS menus are used to set trip conditions: CALIBRATION :: OVER SPEED LEVEL ALARMS :: SPDFBK ALM LEVEL ALARMS :: STALL THRESHOLD ALARMS :: STALL TRIP DELAY ALARMS :: REMOTE TRIP DELAY Viewing Trip Conditions The following parameters in the ALARMS menu can be viewed to investigate trip conditions: LAST ALARM...

  • Page 156: Test Points

    Test Points The following test points are located on the control board and, used with a meter, will provide valuable information in the event of a fault. Refer to Parker SSD Drives for further information. VP22 VP23 P3 port VP21...
  • Page 157 7-14 Trips and Fault Finding 590 Series DC Digital Drive...

  • Page 158: Routine Maintenance And Repair

    This chapter contains preventive maintenance procedures, contact details for repairing the unit, and instructions for replacing fuses and fans. Maintenance ............8-3 Saving Your Application Data Returning the Unit to Parker SSD Drives Service Procedures Disposal Preventive Maintenance Technical Support Checks Repair ..............8-4...
  • Page 159 Routine Maintenance and Repair 590 Series DC Digital Drive...

  • Page 160: Maintenance

    Maintenance Because of its solid state design, the 590 Digital drive has few items requiring service or maintenance. Service is typically a matter of replacing fuses, checking electrical contacts, and isolating problems in the overall system application. Caution Service procedures must be performed by qualified personnel with an understanding of the dangers inherent in high voltage applications and the precautions necessary when servicing industrial equipment.

  • Page 161: Repair

    Chapter 6: “The Keypad” - Copying an Application. If the fault clearly lies within the MMI, then return the unit for repair. Returning the Unit to Parker SSD Drives Before calling Parker SSD Drives Customer Service, make sure you have the following information available: Information Source...

  • Page 162: Disposal

    During transport our products are protected by suitable packaging. This is entirely environmentally compatible and should be taken for central disposal as secondary raw material. Technical Support Checks The results of the following checks will be very useful to Parker SSD Drives’ Technical Support. Caution Please only attempt these checks if you are electrically competent.
  • Page 163 WARNING Now isolate the unit completely from all supplies. It may be necessary to remove an armature and field connection to carry out the following checks. Continuity Test on Fuses Using a Meter Check the coding fuses on the power board Check the auxiliary fuses etc.

  • Page 164: System Port (P3) Set-Up A

    Serial Communications Appendix A Main Serial Port (P1) ..........A-3 System Port (P3) Set-up A-11 EI Bisynch ASCII Support A-12 System Port (P3)...........A-4 System Port (P3) Set-up A-12 UDP Support EI Binary Support A-17 System Port (P3) Set-up System Port (P3) Set-up A-17 UDP Transfer Procedure EI Bisynch Binary Message Protocol...
  • Page 165 Serial Communications 590 Series DC Digital Drive...

  • Page 166: Main Serial Port (P1

    Main Serial Port (P1) The plug-in COMMS Option Board provides a serial data port, allowing Converters to be linked to form a network. Using a PLC/SCADA or other intelligent device, this network can be continuously controlled to provide supervision and monitoring for each Converter in the system. Refer to the COMMS Option Board Technical Manual for further details.

  • Page 167: System Port (P3

    Parameters can be monitored and updated by DSE Lite (or other suitable PC programming tool) Refer to page A-8 5703 Support Connection for a Parker SSD Dries' 5703 Setpoint Repeater Unit Refer to page A-9 EI ASCII Communications with other control/supervisory equipment...

  • Page 168: Udp Support

    Language files contain information required to display parameters on the Display/Keypad in a language other than English. These may only be transferred from the host computer to the drive. Contact Parker for further information. MMI dumps are human readable text files showing all the parameters in the drive in the order they are shown on the MMI.

  • Page 169: System Port (P3) Set-Up

    System Port (P3) Set-up When transferring data using UDP the communications settings used are: Baud rate selected via the P3 SET UP::BAUD RATE parameter, (Tag No 198). 1 Stop bit, (fixed) No Parity, (fixed) 8 data bits, (fixed) No flow control, (fixed) UDP Transfer Procedure UDP XFER (RX) This is the transfer of either a language or a configuration file from the host computer to the Drive.

  • Page 170: Mmi Dump Procedure

    MMI Dump Procedure The MMI dump can be used to transfer all of the drive’s parameters to a host computer. The format of the data is human readable and may be used as documentation of the drive’s configuration. DUMP MMI (TX) This is the transfer of all parameters.

  • Page 171: Dselite Support

    DSELite Support This is Parker’s Windows-based block programming software. It has a graphical user interface and drawing tools to allow you to create block programming diagrams quickly and easily. Go to www.parker.com/SSD. System Port (P3) Set-up Set MODE parameter (Tag No. 130) to EIASCII using the MMI Set the BAUD RATE parameter to match the baud rate selected on the host computer.

  • Page 172: 5703 Support

    5703 Support The 5703 Setpoint Repeater Unit provides the facility to run a line of drives in speed-lock without the use of a 5720 Quadraloc controller; for accurate speed-holding, encoder feedback is required. Ratioed speed-locking is supported, although the unit is not intended to replace the Quadraloc in applications requiring high accuracy.
  • Page 173 POWER FROM DRIVE +24V dc RS232 TO DRIVE RS232 INPUT OUTPUT BUFFER FIBRE OPTIC O/P 1 FIBRE OPTIC I/P FIBRE OPTIC O/P 2 3 WAY JUMPER Figure A- 2 Internal Wiring Diagram of 5703/1 Speed Repeater A-10 Serial Communications 590 Series DC Digital Drive...

  • Page 174: System Port (P3) Set-Up

    System Port (P3) Set-up Set MODE parameter (Tag No. 130) to 5703 SLAVE or 5703 MASTER using the MMI Set BAUD RATE parameter (Tag No. 198) to the required baud rate using the MMI. The baud rate must be the same on both the transmitting and the receiving drives.

  • Page 175: Ei Bisynch Ascii Support

    Set the GROUP ID parameter (the Parker SSD Drives protocol group identity address) to match the drive being communicated with. Set the UNIT ID parameter (the Parker SSD Drives protocol unit identity address) to match the drive being communicated with.
  • Page 176 For details of the EI Bisync Protocol refer to the RS485 Communications Interface Technical Manual, HA463560U002. This is available for download on the Parker website, www.parker.com/ssd. EI Bisynch ASCII Parameter Mapping 1. EI Bisynch ASCII Prime Set The following prime set parameters are supported:...
  • Page 177 !1 : Command Write-only: used to modify the state of the Inverter and to load configuration data from non-volatile memory. HEX Value Description >7777 Reset Command. Acknowledges failed restore. Loads and saves (590 does not save) default Product Code and default Configuration (Macro 1).
  • Page 178 3. Tag Access Each parameter in the Inverter’s menu system is identified by a unique Tag Number. Information is exchanged across the system by use of a two character Mnemonic that is derived from the Tag Number. NOTE Refer to the Parameter Specification Table in Appendix D for a full list of tag mnemonics - see the MN column. Refer to the Notes column which gives access information about each parameter.
  • Page 179 5. Encoding Type Description Encoding Comments BOOL Boolean FALSE >00 Will accept >0 and >1 TRUE >01 WORD 16-bit Bitstring >0000 to >FFFF Will accept leading zero suppression, except >0 32-bit Signed Integer -XXXXX. to XXXXX. Leading zeroes suppressed up to digit before decimal -XXXXX.X to XXXXX.X point.

  • Page 180: Ei Binary Support

    Set MODE parameter (Tag No. 130) to EIBINARY using the MMI Set BAUD RATE parameter (Tag No. 198) Set the GROUP ID parameter (the Parker SSD Drives protocol group identity address) to match the drive being communicated with. Set the UNIT ID parameter (the Parker SSD Drives protocol unit identity address) to match the drive being communicated with.
  • Page 181 Figure A-3 Converter Response Sequence to a Binary Selection Message A-18 Serial Communications 590 Series DC Digital Drive...

  • Page 182: Ei Bisynch Binary Message Protocol

    EI Bisynch Binary Message Protocol Protocol ANSI-X3.28-2.5-B1 Data Rates 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115200 Baud Character Format 1 start + 8 bit ASCII data + 1 parity + 1 stop bit (11 bits) Parity Even Transferring Data - Binary Example Messages There are two message types:...
  • Page 183 Continuation Messages There are two types of continuation messages sent by the Supervisor: NEXT (send next item from a list) Only valid if sent following a multi-parameter poll. (ACK) REPEAT (repeat last response) Only valid if sent following any type of poll. It requests a repetition of the previous response. (NAK) Serial Transmission Responses SELECTION MESSAGE RESPONSE (one character)
  • Page 184 Control Character Definitions Standard Control Character Definitions (EOT) End of Transmission (commands the slave to stop transmitting and wait to be addressed) (STX) Start of Text. (ENQ) Enquiry (sent by the master as the last character of any type of polling message) (ETX) End of Text (is followed by the checksum) (ETB)
  • Page 185 List of PNO Assignments The serial link parameter numbers (PNO) include dedicated parameters, and also 16 configurable parameters. These vary with each Drive type. The 16 configurable parameters have PNO's 112 to 127. These can be made to point to any TAG number, either via the MMI (PNO CONFIG), or via the serial link.

  • Page 186: Ei Bisynch Binary Parameter Specification Tables

    EI Bisynch Binary Parameter Specification Tables Block 0 ACCESS DESCRIPTION Instrument Identifier. Same as ASCII mnemonic II. Error report. Same as ASCII mnemonic EE Drive Software Version Number. Block 1 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX...
  • Page 187 Block 2 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.xx Anin 1 (A2) xxx.xx Anin 2 (A3) xxx.xx Anin 3 (A4) xxx.xx Anin 4 (A5) xxx.xx Anin 5 (A6) xxx.xx Actual Pos I Lim xxx.xx Actual Neg I Lim xxxxx...
  • Page 188 Block 3 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.xx -200.00/200.00 Additional Current Demand xxx.xx 0/200.00 Main Current Limit xxx.xx 0/200.00 +ve Current Clamp xxx.xx 0/200.00 -ve Current Clamp xxx.xx 0/200.00 Current Loop P Gain xxx.xx 0/200.00 Current Loop I Gain...
  • Page 189 Block 4 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.xx Back EMF xxx.xx Analogue Tach xxxxx Encoder xxx.xx Speed Error x.xxxx -3.0000/3.0000 P3 Setpoint Ratio xxx.xx 0/200.00 Speed Loop P Gain xx.xxx 0.001/ 30.000 Speed Loop Time Constant (SEC) 39 *...
  • Page 190 Block 5 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX x.xxxx -3.0000/3.0000 Ratio 1 x.xxxx -3.0000/3.0000 Ratio 2 xxx.xx Set Point Sum Output xxx.x 0.1/600.0 Ramp Accel. Time xxx.x 0.1/600.0 Ramp Decel. Time xxx.xx Ramp Output xxx.xx...
  • Page 191 Block 6 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.x 0.1/600.0 Stop time xxx.x 0.1/600.0 P-Stop time xxx.xx 0/200.00 P-Stop Current Limit xxx.xx 0/100.00 Stop Zero Speed Threshold xxx.xx -100.00/100.00 Ramp Input xxx.xx -200.00/200.00 Setpoint Sum Input 1...
  • Page 192 Block 8 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.xx -100.00/100.00 Jog Speed 1 xxx.xx -100.00/100.00 Jog Speed 2 xxx.xx -100.00/100.00 Take Up 1 xxx.xx -100.00/100.00 Take Up 2 xxx.xx -100.00/100.00 Crawl Speed xxxxx Jog Mode Auxiliary Jog...
  • Page 193 Block 11 PNO (ID) (MN) DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxx.xx -300.00/+300.00 Value 1 xxx.xx -300.00/+300.00 Value 2 xxx.xx -300.00/+300.00 Value 3 xxx.xx -300.00/+300.00 Value 4 xxx.xx -300.00/+300.00 Value 5 xxx.xx -300.00/+300.00 Value 6 xxx.xx -300.00/+300.00 Value 7...
  • Page 194 Block 13 PNO (ID) (MN) TAG DATA FORMAT LIMITS ACCESS DESCRIPTION BINARY ASCII ASCII BINARY MIN TO MAX xxxxx Pointer for PNO 120 xxxxx Pointer for PNO 121 xxxxx Pointer for PNO 122 xxxxx Pointer for PNO 123 xxxxx Pointer for PNO 124 xxxxx Pointer for PNO 125 xxxxx...

  • Page 195: Error Codes

    Error Codes ERROR REPORT (EE) The EI-BISYNCH Prime Set contains the EE mnemonic. This is also an output parameter in the MAIN PORT (P1), and SYSTEM PORT (P3) function blocks, where the parameter value can be read and reset. Refer to the COMMS Option Technical Manual for further details.
  • Page 196 Certification Appendix B Introduction ............B-3 Field Wiring Terminal Markings Power and Control Field Wiring Terminals Europe ............... B-3 Field Grounding Terminals What are the European Directives? Field Terminal Kits CE Marking for the Low Voltage Directive (LVD) 2006/95/ECB-4 Fuse Replacement Information CE Marking for the EMC Directive 2004/108/EC Australia &...
  • Page 197 Certification 590 Series DC Digital Drive...

  • Page 198: Introduction

    Introduction Our Drives are certified as being compliant with the regulated market requirements in: Europe Drives are CE certified as being compliant with • The Low Voltage Directive 2006/95/EC • The EMC Directive 2004/108/EC • Underwriters Laboratory Standard UL508c for Power Conversion Equipment Canada •...

  • Page 199: Ce Marking For The Emc Directive 2004/108/Ec

    When installed in accordance with this manual, the product is CE marked by Parker SSD Drives in accordance with the Low Voltage Directive Parker SSD Drives' certification (DoC) is supported by tests undertaken in accordance with harmonised standard BS EN61800-5-1...
  • Page 200 Provisions have been put in place so that: • Equipment (apparatus3 and fixed installations4) needs to comply with the requirements of the EMC Directive when it is placed on the market and/or taken into service. • The application of good engineering practice is required for fixed installations, with the possibility for the competent authorities of Member States to impose measures if non-compliances are established.

  • Page 201: United States Of America & Canada

    The US have many municipalities that have laws, codes or regulations which require a product to be tested by a nationally recognized testing laboratory before it can be sold in their area. Parker SSD Drives adopt the nationally recognised Underwriters Laboratories (UL) mark to demonstrate compliance.
  • Page 202 Branch Circuit/Short Circuit Protection Requirements The controller requires branch circuit protection. Branch circuit protection requirements must be in accordance with the latest addition of the National Electrical Code, NEC/NFPA-70. UL Recognized Component (JFHR2) semiconductor fuses with current ratings and maximum I t ratings as specified below must be used in the controller.

  • Page 203: Short Circuit Rating

    Short Circuit Rating These products are suitable for use on a circuit capable of delivering not more than (the value shown in Table 12-2) RMS Symmetrical Amperes, 500V maximum. Output Ratings Short Circuit Rating RMS Symmetrical Amperes 5,000 5,000 10,000 10,000 10,000 10,000...

  • Page 204: Field Grounding Terminals

    Field Grounding Terminals The field grounding terminal(s) is identified with the International Grounding Symbol (IEC) Publication 417, Symbol 5019. Field Terminal Kits UL compliant terminal kits are available for the connection of power wiring for the following Drive ratings. These terminals must be applied with the correct tooling as described in the Installation Instructions provided with each terminal kit.

  • Page 205: Australia & New Zealand

    Generic (industrial environments) EN 50081-2 IEC 61000-6-4 4251.2 Adjustable speed electrical power drive systems EN 61800-3 IEC 61800-3 Parker SSD certification (DoC) is supported by tests undertaken in accordance with harmonised standard BS EN61800-3 B-10 Certification 590 Series DC Digital Drive...

  • Page 206: Emc

    Harmonic emissions for DC drive installations cannot be predicted here as they are determined by motor parameters that are installation dependent. For help in determining the harmonics contact Parker SSD. Where these levels are too high and to ensure compatibility with other equipment, EMC filters are available from Parker SSD Drives. Radiated Frequency (MHz) DB (μV)
  • Page 207 EMC Immunity Levels Basic standard Performance Port Phenomenon Level for test method (acceptance criterion) Enclosure port IEC 61000-4-2 4 kV CD or 8 kV AD if CD impossible Radio-frequency electromagnetic field, amplitude IEC 61000-4-3 80 MHz to 1000 Mhz modulated. see also 5.3.4 10 V/m 80% AM (1 kHz)

  • Page 208: Emc General Installation Considerations

    EMC General Installation Considerations Earthing Requirements IMPORTANT Protective earthing always takes precedence over EMC screening. Protective Earth (PE) Connections NOTE In accordance with installations to EN60204, only one protective earth conductor is permitted at each protective earth terminal contacting point. Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally, i.e.

  • Page 209: Increasing Motor Cable Length

    Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length, conformance to EMC limits is only guaranteed with the specified ac supply filter option up to a maximum cable length as specified in Appendix E: “Technical Specifications". This maximum cable length can be improved using the specified external input or output filters.

  • Page 210: Certificates

    2006/95/EC when the unit is used as directive for electrical 2004/108/EC We Parker SSD Drives, address as below, declare under our relevant apparatus. equipment and appliances in the We Parker SSD Drives, address as below, declare under our sole responsibility that the above Electronic Products when...
  • Page 211 B-16 Certification 590 Series DC Digital Drive...
  • Page 212 Parameter Specification Tables Appendix C Details for all parameters provided on the Keypad. Parameter Tables ..........C-3 Parameter Table: MMI Menu Order ....C-27 Specification Table: Tag Number Order ....C-4 590 Series DC Digital Drive Parameter Specification Tables...
  • Page 213 Parameter Specification Tables 590 Series DC Digital Drive...

  • Page 214: Parameter Tables

    Parameter Tables The headings for the Tag No. table are described below. A numeric identification of the parameter. It is used to identify the source and destinations of internal links. Serial Communications Mnemonic: Refer to Appendix A: “Serial Communications” MMI Block Name The menu page under which the parameter is stored on the MMI.

  • Page 215: Specification Table: Tag Number Order

    Specification Table: Tag Number Order Parameter has a display resolution of 1 decimal place but a comms resolution of 2 decimal places. Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes RAMPS RAMP ACCEL TIME 600.0 10.0 RAMPS RAMP DECEL TIME 600.0...
  • Page 216 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes CURRENT PROFILE SPD BRK2 (HIGH) 100.0 100.0 CURRENT PROFILE SPD BRK1 (LOW) 100.0 100.0 CURRENT PROFILE IMAX BRK2(SPD2) 200.0 200.0 MENUS VIEW LEVEL 0: BASIC 1: STANDARD 2: ADVANCED CONFIGURE DRIVE CONFIGURE ENABLE 0: DISABLED...
  • Page 217 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes DIGITAL INPUT DIGITAL INPUT C4 0: OFF 1: ON DIGITAL INPUT DIGITAL INPUT C5 0: OFF 1: ON DIGITAL INPUT DIGIN 1 (C6) 0: OFF 1: ON DIGITAL INPUT DIGIN 2 (C7) 0: OFF 1: ON...
  • Page 218 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes AUX I/O AUX DIGOUT 2 0: OFF 1: ON AUX I/O AUX DIGOUT 3 0: OFF 1: ON LINK 13 SOURCE TAG -1298 1298 LINK 14 SOURCE TAG -1298 1298 LINK...
  • Page 219 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes ALARMS HEALTH STORE 0x0000 0xFFFF 0x0000 RAMPS RAMP HOLD 0: OFF 1: ON CURRENT LOOP I DMD. ISOLATE 0: DISABLED 1: ENABLED MENUS ENTER PASSWORD 0x0000 0xFFFF 0x04D2 MENUS CHANGE PASSWORD 0x0000...
  • Page 220 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes MAIN PORT (P1) BAUD RATE 0: 300 1: 600 2: 1200 3: 2400 4: 4800 5: 9600 6: 19200 7: 38400 8: 57600 9: 115200 AUX PORT (P2) BAUD RATE 0: 300 1: 600...
  • Page 221 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes FIELD CONTROL EMF LEAD 0.10 50.00 2.00 FIELD CONTROL EMF LAG 0.00 200.00 40.00 FIELD CONTROL EMF GAIN 0.00 100.00 0.30 FIELD CONTROL MAX VOLTS 0.00 100.00 100.00 FIELD CONTROL MIN FLD.CURRENT 0.00...
  • Page 222 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes FIELD CONTROL FLD.VOLTS RATIO 100.0 90.0 JOG/SLACK OPERATING MODE 0: STOP 1: STOP 2: JOG SP. 1 3: JOG SP. 2 4: RUN 5: TAKE UP SP. 1 6: TAKE UP SP.
  • Page 223 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes LINK 18 SOURCE TAG -1298 1298 JOG/SLACK TAKE UP 1 -100.00 100.00 5.00 JOG/SLACK TAKE UP 2 -100.00 100.00 -5.00 RAISE/LOWER RESET VALUE -300.00 300.00 0.00 RAISE/LOWER INCREASE RATE 600.0 10.0 RAISE/LOWER...
  • Page 224 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes FIELD CONTROL FIELD I FBK. 0.00 0.00 0.00 CURRENT LOOP POS. I CLAMP IN -100.00 100.00 100.00 STOP RATES CONTACTOR DELAY 600.0 MAIN PORT (P1) OPTION VERSION 0.00 9999.99 0.00 MENUS...
  • Page 225 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes miniLINK VALUE 2 -300.00 300.00 0.00 miniLINK VALUE 3 -300.00 300.00 0.00 miniLINK VALUE 4 -300.00 300.00 0.00 miniLINK VALUE 5 -300.00 300.00 0.00 miniLINK VALUE 6 -300.00 300.00 0.00 miniLINK...
  • Page 226 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes SEQUENCING DRIVE RUNNING miniLINK VALUE 8 -300.00 300.00 0.00 miniLINK VALUE 9 -300.00 300.00 0.00 miniLINK VALUE 10 -300.00 300.00 0.00 miniLINK VALUE 11 -300.00 300.00 0.00 miniLINK VALUE 12 -300.00 300.00...
  • Page 227 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes ENABLE 0: DISABLED 1: ENABLED INT. DEFEAT 0: OFF 1: ON INPUT 1 -300.00 300.00 0.00 INPUT 2 -300.00 300.00 0.00 RATIO 1 -3.0000 3.0000 1.0000 RATIO 2 -3.0000 3.0000 1.0000...
  • Page 228 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes SETPOINT SUM INPUT 0 -300.00 300.00 0.00 md SETPOINT SUM INPUT 2 -300.00 300.00 0.00 me SETPOINT SUM RATIO 1 -3.0000 3.0000 1.0000 SETPOINT SUM RATIO 0 -3.0000 3.0000 1.0000 mg SETPOINT SUM...
  • Page 229 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes DIAMETER CALC. TENSION SCALER -3.0000 3.0000 1.0000 DIAMETER CALC. STATIC COMP -300.00 300.00 0.00 DIAMETER CALC. DYNAMIC COMP -300.00 300.00 0.00 DIAMETER CALC. REWIND 0: DISABLED 1: ENABLED SETPOINT SUM STPT SUM 2 OUT 0 0.00...
  • Page 230 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes PRESET SPEEDS INPUT 4 -3000.0 3000.0 PRESET SPEEDS INPUT 5 -3000.0 3000.0 PRESET SPEEDS INPUT 6 -3000.0 3000.0 PRESET SPEEDS INPUT 7 -3000.0 3000.0 PRESET SPEEDS PRESET O/P 0.00 0.00 0.00...
  • Page 231 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes FIELD CONTROL FIELD I THRESH 0.00 100.00 80.00 FIELD CONTROL UP TO FIELD RAMPS INVERT LINK 13 DESTINATION TAG 1298 LINK 14 DESTINATION TAG 1298 LINK 15 DESTINATION TAG 1298 LINK 17 DESTINATION TAG...
  • Page 232 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes LINK 48 DESTINATION TAG 1298 LINK 49 SOURCE TAG -1298 1298 LINK 49 DESTINATION TAG 1298 LINK 50 SOURCE TAG -1298 1298 LINK 50 DESTINATION TAG 1298 ANALOG INPUT OUTPUT 0.00 0.00...
  • Page 233 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes PID PROP GAIN 100.0 ADVANCED OUTPUT 0.00 0.00 0.00 ADVANCED OUTPUT 0.00 0.00 0.00 5703 OUT INPUT -300.00 300.00 0.00 LINK 51 SOURCE TAG -1298 1298 LINK 51 DESTINATION TAG 1298 LINK 52 SOURCE TAG...
  • Page 234 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes LINK 69 SOURCE TAG -1298 1298 LINK 69 DESTINATION TAG 1298 LINK 70 SOURCE TAG -1298 1298 LINK 70 DESTINATION TAG 1298 LINK 71 SOURCE TAG -1298 1298 LINK 71 DESTINATION TAG 1298...
  • Page 235 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes DEMULTIPLEXER INPUT 0x0000 0xFFFF 0x0000 5703 OUT DELAY 1000 1128 MULTIPLEXER OUTPUT 0x0000 0xFFFF 0x0000 1129 MULTIPLEXER INPUT 0 1130 hM MULTIPLEXER INPUT 1 1131 MULTIPLEXER INPUT 2 1132 MULTIPLEXER INPUT 3...
  • Page 236 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes 5: UNLOCKED 6: FAIL 1199 PHASE ERROR 0.00 0.00 0.00 1201 PLL MAINS FREQ 0.00 0.00 0.00 1204 SEQUENCING COMMS TIMEOUT 60.0 1220 CONFIGURE DRIVE AUTOMATIC SAVE 1226 AUTOTUNE STATE 0: IDLE...
  • Page 237 Mn Function Block Name Parameter Name Minimum Maximum Default Units Range Notes 10: NULL AVERAGE 11: THYRISTOR OFF 12: HIGH SAT LEVEL 1277 ALARMS ARM V FALLBACK 0: FALSE 1: TRUE 1279 ALARMS INVERSE TIME 0: ENABLED 1: INHIBITED 1295 SEQUENCING OPERATING MODE 0: TERMINALS...

  • Page 238: Parameter Table: Mmi Menu Order

    Parameter Table: MMI Menu Order DIGITAL DC DRIVE ISSUE: 9.1b ..PRODUCT CODE ..MENU LEVEL ..DIAGNOSTICS ..SPEED DEMAND [0089] Speed Loop ..SPEED FEEDBACK [0207] Feedbacks ..SPEED ERROR [0297] Speed Loop ..CURRENT DEMAND [0299] Current Loop ..CURRENT FEEDBACK [0298] Feedbacks a..POS. I CLAMP [0087] Current Loop a..NEG.
  • Page 239 a..DIGOUT 2 (B6) [0075] Digital Output a..DIGOUT 3 (B7) [0076] Digital Output ..RAISE/LOWER O/P [0264] Raise/Lower a..PID OUTPUT [0417] a..PID CLAMPED [0416] a..PID ERROR [0415] a..SPT SUM OUTPUT [0086] Setpoint Sum a..RAMP OUTPUT [0085] Ramps ..SPEED SETPOINT [0063] Speed Loop a..TERMINAL VOLTS [0057] Calibration...
  • Page 240 ..RAISE INPUT [0261] Raise/Lower ..LOWER INPUT [0262] Raise/Lower ..MIN VALUE [0258] Raise/Lower ..MAX VALUE [0259] Raise/Lower a..EXTERNAL RESET [0307] Raise/Lower ..PRESET SPEEDS ..SELECT 1 [0560] Preset Speeds ..SELECT 2 [0561] Preset Speeds ..SELECT 3 [0562] Preset Speeds ..INVERT O/P [0563] Preset Speeds ..MAX SPEED [0559]...
  • Page 241 a..PID a...PROFILE P GAIN [0404] Profiled Gain a...INT.TIME.CONST [0402] a...DERIVATIVE TC [0401] a...POSITIVE LIMIT [0405] a...NEGATIVE LIMIT [0406] a...O/P SCALER(TRIM) [0407] a...INPUT 1 [0410] a...INPUT 2 [0411] a...RATIO 1 [0412] a...RATIO 2 [0413] a...DIVIDER 1 [0418] a...DIVIDER 2 [0414] a...ENABLE [0408] a...INT.
  • Page 242 a...TENSION ENABLE [0433] Torque Calc. a...OVER WIND [0434] Torque Calc. a..SETPOINT SUM 2 a...INPUT 2 [0445] Setpoint Sum a...INPUT 1 [0443] Setpoint Sum a...INPUT 0 [0444] Setpoint Sum ....RATIO 1 [0446] Setpoint Sum ....RATIO 0 [0447] Setpoint Sum a...DIVIDER 1 [0466] Setpoint Sum ....DIVIDER 0...
  • Page 243 ..ENCODER LINES [0024] Encoder ..ANALOG TACH CAL [0023] Calibration ..ZERO SPD. OFFSET [0010] Calibration ..ARMATURE I (A9) [0025] Calibration a..SPDFBK ALM LEVEL [0180] Alarms a..STALL THRESHOLD [0263] Alarms a..STALL TRIP DELAY [0224] Alarms ..FIELD I CAL. [0182] Calibration ..INHIBIT ALARMS ..FIELD FAIL [0019] Alarms...
  • Page 244 ....DELTA [0601] Inertia Comp ....UNSCALED OUTPUT [0603] Inertia Comp ....INERTIA COMP O/P [0602] Inertia Comp ..SETPOINTS ....SETPOINT 1 [0289] Speed Loop ....SIGN 2 (A3) [0009] Speed Loop ....RATIO 2 (A3) [0007] Speed Loop ....SETPOINT 2 (A3) [0290] Speed Loop ....SETPOINT 3 [0291] Speed Loop ....SETPOINT 4...
  • Page 245 ..ESP SUP.(ASCII) [0152] No Name ..CHANGEBAND (BIN) [0144] No Name ..ERROR REPORT [0158] No Name ..PNO.7 [0142] No Name ..OPTION ADDRESS [0499] No Name ..OPTION VERSION [0303] No Name ..PARITY [0334] No Name ..SYSTEM PORT (P3) ..P3 SETUP ....MODE [0130] P3 Comms Port ....5703 IN ....SETPT.
  • Page 246 ..CONFIGURE ENABLE [0039] Configure Drive ..ANALOG INPUTS ....ANIN 1 (A2) ....CALIBRATION [0230] Analog Input ....MAX VALUE [0231] Analog Input ....MIN VALUE [0232] Analog Input ....DESTINATION TAG [0246] Link ....ANIN 2 (A3) ....CALIBRATION [0233] Analog Input ....MAX VALUE [0234] Analog Input ....MIN VALUE [0235] Analog Input...
  • Page 247 ....VALUE FOR FALSE [0107] Digital Input ....DESTINATION TAG [0105] Link ....DIGIN 3 (C8) ....VALUE FOR TRUE [0109] Digital Input ....VALUE FOR FALSE [0110] Digital Input ....DESTINATION TAG [0108] Link ..DIGITAL OUTPUTS ....DIGOUT 1 (B5) ....THRESHOLD (>) [0195] Digital Output ....MODULUS [0043] Digital Output ....SOURCE TAG...
  • Page 248 ....SOURCE TAG [0370] Link ....DESTINATION TAG [0371] Link a...LINK 5 ....SOURCE TAG [0454] Link ....DESTINATION TAG [0455] Link a...LINK 6 ....SOURCE TAG [0456] Link ....DESTINATION TAG [0457] Link a...LINK 7 ....SOURCE TAG [0458] Link ....DESTINATION TAG [0459] Link a...LINK 8 ....SOURCE TAG [0460] Link...
  • Page 249 a..LOGIC 3 [0348] Minilink a..LOGIC 4 [0349] Minilink a..LOGIC 5 [0350] Minilink a..LOGIC 6 [0351] Minilink a..LOGIC 7 [0352] Minilink a..LOGIC 8 [0353] Minilink ..CONFIGURE DRIVE ..FLD.CTRL MODE [0209] Field Control ..FLD.VOLTS RATIO [0210] Field Control ..MAIN CURR. LIMIT [0421] Current Loop ..AUTOTUNE [0018]...
  • Page 250 Programming Appendix D This Appendix provides an introduction to programming the drive. It describes the function blocks and parameters available in DSElite. The FUNCTION BLOCKS menu on the MMI provides access to these programming tool menu structures. Programming Your Application......D-3 CALIBRATION D-29 CONFIGURE DRIVE...
  • Page 251 590 Series DC Digital Drive MAIN PORT (P1) D-72 SRAMP D-112 MENUS D-74 STANDSTILL D-115 MIN SPEED D-75 STOP RATES D-117 miniLINK D-76 SYSTEM PORT (P3) D-120 MULTIPLEXER D-77 TORQUE CALC. D-122 PID D-78 The Default Application ........D-123 PLL (PHASE LOCKED LOOP) D-83 Block Diagrams D-123...

  • Page 252: Programming Your Application

    Programming with Block Diagrams We recommend that you use a suitable programming tool (such as “DSE Lite” which is Parker SSD Drives’ block programming software) to program the Drive for specific applications. It is however possible to use the MMI.
  • Page 253 Making and Breaking Function Block Connections Links can be changed, added or deleted from a block diagram whilst in the Configuration mode. There are 80 general-purpose links available, each has its own identification number (“link” number). You make a link by setting the link’s “source” and “destination” tags to be the two parameter tag numbers to be linked.
  • Page 254 To maintain compatibility, the new firmware emulates the functionality and behavior of links in earlier firmware versions by defaulting the LEGACY MODE parameter in function block CONFIGURE DRIVE to 0x0001 (non-zero). Figure 1 Operation of links (LEGACY MODE = non-zero : firmware Versions 4.x and 9.x) Figure 2 Operation of links (LEGACY MODE = zero : firmware Version 9.x) The operation of a link is determined by the number of decimal places of each parameter.

  • Page 255: Saving Your Modifications

    Saving Your Modifications Ensure that CONFIGURE ENABLE = DISABLED before performing a PARAMETER SAVE. If AUTOMATIC SAVE is set TRUE then changes made via the Operator Station are automatically saved. If parameter values or links have been modified, the new settings must be saved. The Drive will then retain the new settings during power-down. Refer to Chapter 6: “MMI –...

  • Page 256: Mmi Menu Maps

    MMI Menu Maps The function block descriptions include an easy-find menu showing the menu levels and titles encountered to find the MMI Menu Map appropriate menu title, and the parameters contained in the menu(s). SYSTEM The Menu Maps are shown as if the view level is STANDARD. CONFIGURE I/O Where there is more than one sub-menu, i.e.

  • Page 257: Function Blocks By Category

    Function Blocks By Category The function blocks described in this Appendix are arranged in alphabetical order, however, they are listed below by Category. They each appear as a Menu in the FUNCTION BLOCKS menu. To view the FUNCTION BLOCKS Menu, ADVANCED view level must be selected Alarms ALARM HISTORY...

  • Page 258: Compatibility With Earlier Versions Of Firmware

    Compatibility with Earlier Versions of Firmware Version 9.x and onwards of the 590 is upwardly compatible with earlier firmware versions of the 590. It will accept and run existing configurations when downloaded via UDP, from DSElite. These earlier versions of firmware will not however accept a configuration designed for use with Version 9.x firmware and onwards.
  • Page 259 The following tables show the new input and output parameters available, and the allocation of links in the default configuration to emulate the behaviour of previous versions of firmware. Enhancements to output links Legacy implementation Version 9.x and onwards implementation Digin1 (C6)::Destination Tag [102] →...
  • Page 260 Legacy implementation Version 9.x and onwards implementation Tens + Comp Calc. [478] → Diameter Calc.::Output [706] → [651] Link 36 [478] → Preset Dest [573] → Preset Speeds::Preset O/P [572] → [654] Link 39 [573] → Sramp Dest [590] → Sramp::Sramp Output [589] →...

  • Page 261: Function Block Descriptions

    Function Block Descriptions NOTE Remember to select the correct mode, Setup or Configuration, whilst editing. Refer to “Modifying a Block Diagram”, page D-3. To view the FUNCTION BLOCKS Menu, ADVANCED view level must be selected. These Function Block descriptions relate to V9.x product firmware. 5703 IN This function block contains the parameters for scaling the setpoint that are received via the P3 comms port using the 5703 setpoint repeater protocol.

  • Page 262: 5703 Out

    5703 OUT This function block is used to define the value that is sent via the P3 port when the selected protocol is “5703 MASTER” or “5703 SLAVE”. • In 5703 MASTER mode, the INPUT value is transmitted with a minimum period of 5ms. This period may be increased using the DELAY parameter.

  • Page 263: Advanced

    ADVANCED These two blocks perform some simple functions. They are compatible with the special Link 11 and Link12 used in earlier versions of this product. ADVANCED Parameter Range INPUT 1 686, 688 -32768.00 to 32768.00 % General purpose input. INPUT 2 687, 689 -32768.00 to 32768.00 % General purpose input.
  • Page 264 Functional Description MODE Description SWITCH - switches the signal source If ADVANCED = OFF OUTPUT = INPUT 1 between auxiliary and source analog or If ADVANCED = ON OUTPUT = INPUT 2 logic tags INVERTER - inverts the source logic signal If ADVANCED = OFF OUTPUT = INPUT 1 If ADVANCED = ON OUTPUT = Logic Inversion of INPUT 1 AND - gives AND-ed result of source logic...
  • Page 265 Functional Description The following diagram shows the internal schematic for a special link. ADVANCED 1 & ADVANCED 2 (Link 11 & Link 12) Mode Inverter Switch Aux Source Input 2 Sign Chg Modulus Comparator Output Dest Source Input 1 Advanced D-16 Programming 590 Series DC Digital Drive...

  • Page 266: Alarm History

    ALARM HISTORY This function block records the last ten alarms. ALARM 1 NEWEST is the most recent alarm and will be the same as the ALARMS::LAST ALARM parameter when an alarm is active. ALARM HISTORY Parameter Range ALARM 1 NEWEST 1246 0x0000 to 0xFFFF The hexadecimal value of the most recent alarm.

  • Page 267: Alarms

    ALARMS This block allows you to disable certain alarms and leave drive operation un-interrupted if the related fault occurs. Caution Do NOT inhibit any alarms if this might result in danger to personnel or equipment. ALARMS Parameter Range FIELD FAIL ENABLED / INHIBITED Inhibits the field fail alarm.
  • Page 268 ALARMS Parameter Range SPEED FBK ALARM ENABLED / INHIBITED/ARM V FALLBACK Provides facility to inhibit the speed feedback alarm, or to elect that (in place of the alarm) armature voltage is used as the fallback speed feedback if the armature voltage exceeds the normal speed feedback by SPDFBK ALM LEVEL for longer than SPDFBK ALM DELAY. The fallback control condition is latched, cleared only by stop/start, disable/re-enable or power down.
  • Page 269 ALARMS Parameter Range HEALTH LED FALSE / TRUE State of Health LED on Keypad. HEALTH WORD 0x0000 to 0xFFFF The hexadecimal sum of any alarms present. Refer to Chapter 7: “Trips and Fault Finding” - Alarm Messages. HEALTH STORE 0x0000 to 0xFFFF The hexadecimal value of the first (or only) alarm.
  • Page 270 ALARMS Parameter Range LAST ALARM 0x0000 to 0xFFFF The hexadecimal value of the last (or only) alarm. Refer to Chapter 7: “Trips and Fault Finding” - Alarm Messages. 0x0000 : NO ACTIVE ALARMS 0x0001 : OVER SPEED 0x0002 : MISSING PULSE 0x0004 : FIELD OVER I 0x0008 : HEATSINK TRIP 0x0010 : THERMISTOR...
  • Page 271 Functional Description INHIBIT ALARMS TO ALARM STATUS DEFAULT SETTING TAG# PARAMETER FIELD FAIL ENABLED FIELD FAIL FIELD CURRENT LESS THAN 6% [1] 5703 RCV ERROR 111 5703 RCV ERROR ENABLED 5703 IN SLAVE MODE AND COMMS ERROR STALL TRIP STALL TRIP INHIBIT ENABLED FROM CALIBRATION STALL DELAY...

  • Page 272: Analog Inputs

    ANALOG INPUTS The analog input block is used to scale and clamp the inputs for terminals A2 to A6. NOTE Terminal ANIN 2 (A3) is permanently connected to SETPOINT 2 (A3) in the SPEED LOOP function block and to the Current Demand via I DEMAND ISOLATE (the current demand isolate switch) in the CURRENT LOOP function block.
  • Page 273 ANALOG INPUTS Parameter Range CALIBRATION 230, 233, 236, 239, 242 -3.0000 to 3.0000 The analog input scaling ratio. For a value of 1.0, 10V = 100%. MAX VALUE 231, 234, 237, 240, 243 -300.00 to 300.00 % The maximum value of the scaled analog input. MIN VALUE 232, 235, 238, 241, 244 -300.00 to 300.00 %...

  • Page 274: Analog Outputs

    ANALOG OUTPUTS This function block converts the demand percentage into 0-10V, suitable for driving the analog output electronics of the drive. OFFSET INPUT DIAGNOSTIC MODULUS ANALOG OUTPUTS Parameter Range INPUT 678, 679 -300.00 to 300.00 % Analog output value as a percentage of range. % TO GET 10V 245, 248 -300.00 to 300.00 %...

  • Page 275: Autotune

    AUTOTUNE The Autotune feature is used to correctly set up the current loop controller parameters for the motor load. The process consists of the drive generating a series of current pulses in the armature in order to determine: 1. The optimal proportional term and integral terms gains in the current controller, and storing these values as PROP.
  • Page 276 AUTOTUNE Parameter Range METHOD See below Controls the method of operation of the Autotune process. • The default method 4QMULTI uses both thyristor bridges to generate balanced forward and reverse armature current pulses. • The 2QMULTI method only uses the forward thyristor bridge. Note that only the 2Q MULTI method is valid on a 2Q drive (591) and use of the 4Q MULTI setting will result in an autotune failure, with THYRISTOR OFF as the ERROR TYPE.

  • Page 277: Aux I/O

    AUX I/O The auxiliary I/O parameters are primarily intended to extend the functionality of the serial links by allowing them access to the drive analog and digital terminals. AUX I/O Parameter Range AUX DIGOUT 1 FALSE / TRUE Software digital output 1. For example, to directly drive the configurable digital output DIGOUT1, connect the Source of DIGOUT1 to this parameter, Tag 94.
  • Page 278 CALIBRATION This function block contains motor-specific parameters. When CONFIGURE ENABLE = TRUE, the operation of the Block Diagram is suspended and all Keypad LEDs will flash. CALIBRATION Parameter Range ARMATURE V CAL. 0.9800 to 1.1000 Trim adjustment of the motor armature volts to give exactly 100% at the required actual voltage value (e.g. 460V etc.). Note: - Primary voltage calibration is achieved by adjusting SW7.

  • Page 279: Calibration

    CALIBRATION Parameter Range FIELD I CAL. 0.9800 to 1.1000 Trim adjustment of the motor field current to give exactly 100% at the required actual current value (e.g. 1.5A etc.). Note:- Primary field calibration is achieved by adjusting SW4 – 6. TERMINAL VOLTS ⎯.x % (h) Refer to Chapter 6: "The MMI - Man Machine Interface"...
  • Page 280 Functional Description CALIBRATION DEFAULT PARAMETER TAG# SETTING ZERO SPD. OFFSET 0.00% ENCODER LINES 0001 TO SPEED LOOP 1000 RPM ENCODER RPM SPEED FEEDBACK SELECTION ENCODER ENCODER INTERFACE OPTION PCB 1.0000 ANALOG TACH CAL SPEED FBK TACH INPUT (B2) OPTION 1.0000 ARMATURE V CAL.

  • Page 281: Configure Drive

    CONFIGURE DRIVE This block contains many of the parameters required for configuring the drive. NOTE The CONFIGURE DRIVE menu on the MMI contains a different set of parameters, for set-up using the keypad. CONFIGURE ENABLE: The operation of the Block Diagram is suspended and all Keypad LEDs will flash whilst CONFIGURE ENABLE = TRUE.
  • Page 282 CURRENT LOOP Use this to setup the drive's conventional current/torque loop. It takes the current demand, imposes limits through four clamps, and then uses a PI loop to control the output. The four separate clamps - current profile, inverse time overload, bipolar clamps and main current clamp - the clamps are in series and lowest clamp takes effect.

  • Page 283: Current Loop

    CURRENT LOOP Parameter Range DISCONTINUOUS 0.00 to 200.00 % Sets the boundary current between the discontinuous and continuous regions of operation. This is set during the autotune function and affects the performance of the adaptive algorithm. ADDITIONAL DEM -200.00 to 200.00 % Additional current demand input.
  • Page 284 CURRENT LOOP Parameter Range I DMD. ISOLATE DISABLED / ENABLED Speed loop bypass; the current demand is taken from ANIN 2 (A3). With I DMD. ISOLATE disabled, the current loop uses the current demand from the speed loop. With I DMD. ISOLATE enabled, ANALOG I/P 2, terminal A3, supplies the current demand.
  • Page 285 CURRENT LOOP Parameter Range POS. I CLAMP ⎯.x % Refer to Chapter 6: "The MMI - Man Machine Interface" - The MMI Menus (DIAGNOSTICS). NEG. I CLAMP ⎯.x % Refer to Chapter 6: "The MMI - Man Machine Interface" - The MMI Menus (DIAGNOSTICS). ⎯.x % ACTUAL POS I LIM Refer to Chapter 6: "The MMI - Man Machine Interface"...
  • Page 286 Functional Description Note 1: I DMD. ISOLATE removes speed loop demand and selects analog I/P 2 as current regulator demand. I DMD. ISOLATE is overridden by program stop and stop to return drive to speed regulation. Note 2: REGEN ENABLE = 2Q (NON-REGEN) prevents negative current demand and should be selected for 2Q stacks (591).

  • Page 287: Current Profile

    CURRENT PROFILE Use this to clamp the current limit for applications where motors have a reduced ability to commutate armature current at low field currents. Normally this is required when using Field Weakening, although some motors exhibit commutation limitations at higher speeds even with rated field current. The input to the block is SPEED FEEDBACK from the SPEED LOOP function block.

  • Page 288: Deadband

    DEADBAND When the input is within the deadband, the output is clamped to zero to ignore any noise. The limits are symmetrical around zero. The limits are set by the DEADBAND parameter. Deadband width DEADBAND Parameter Range INPUT 1 -200.00 to 200.00 % Input 1 value.

  • Page 289: Demultiplexer

    DEMULTIPLEXER The demultiplexer function block splits the input word into 16 individual bits. This may be used to extract the individual trip bits from the ACTIVE TRIPS parameter, for example. DEMULTIPLEXER Parameter Range INPUT 0x0000 to 0xFFFF The input to be split into its component bits. OUTPUT 0 to OUTPUT 15 880 to 895 FALSE / TRUE...

  • Page 290: Diameter Calc

    DIAMETER CALC. This block performs three functions. DIAMETER CALC: Used to calculate roll diameters in winder applications. TAPER CALC: Used to profile the tension demand with diameter. TENS+COMP CALC: Used to provide additional torque to compensate for static and dynamic friction, as well as load inertia.
  • Page 291 DIAMETER CALC. Parameter Range LINE SPEED -105.00 to 105.00 % This will usually be configured to be the analog tacho input and scaled appropriately during calibration. REEL SPEED -105.00 to 105.00 % This will usually be configured to be the drive's own speed feedback, i.e. encoder or armature volts feedback. MIN DIAMETER 0.00 to 100.00 % Set to the minimum core diameter (normally the empty core diameter) as a percentage of the maximum roll diameter.
  • Page 292 DIAMETER CALC. Parameter Range FIX. INERTIA COMP -300.00 to 300.00 % Fixed inertia compensation set-up parameter. VAR. INERTIA COMP -300.00 to 300.00 % Variable inertia compensation set-up parameter. ROLL WIDTH/MASS 0.00 to 100.00 % Scales the inertia fixed and variable compensations based on roll width. 100% = maximum roll width. LINE SPEED SPT -105.00 to 105.00 % Used to calculate the line speed acceleration rate value for the fixed and variable inertia compensations.
  • Page 293 DIAMETER CALC. Parameter Range TOT. TENS. DEMAND ⎯.xx % This is the final output of this block (total tension demand) which can be connected to the appropriate points in the block diagram. INERTIA COMP O/P ⎯.xx % Monitors the sum of all inertia compensations. OUTPUT ⎯.xx % The sum of the diameter-scaled TENSION DEMAND after the TENSION SCALER scaling and the compensation losses.
  • Page 294 TAPER CALC Use this to profile the tension demand with diameter. The function uses two inputs, tension setpoint and taper setpoint, to create the tension demand. The operator usually controls these setpoints. Taper is a common requirement for winders. It reduces the tension as the roll diameter increases. A profiler adjusts the tension using the equation: ⎧...
  • Page 295 TAPER CALC. *Permanently linked Tension Spt. [439] to Diameter Calc. Tapered Demand Diameter* [452] Taper Function Min Diameter* Total Tension Demand [441] -100 Tension Trim [440] Taper [438] -100 TENS+COMP CALC This provides additional torque to compensate for static and dynamic friction, as well as the load inertia. Add these losses to the diameter-scaled tension demand to produce a compensated torque demand for open loop winder applications.
  • Page 296 Inertia Compensation Many winders need inertia compensation to add or subtract torque during Speed acceleration and deceleration to maintain constant tension, especially at large roll diameters. Without compensation, the tension holding capability of open loop winders diminishes during speed changes causing tension sag. The inertia compensation characteristics is shown opposite.
  • Page 297 Tension Scaler [486] Tension & Demand Torque Demand Diameter* (Internal Variable) Static Comp [487] |Nw|* Total Torque Demand Dynamic Comp [488] [478] TENS+COMP Rewind (Forward) [489] [479] Fixed Inertia Comp [485] Inertia Comp Output [480] Variable Inertia Comp Roll Width/Mass [481] [498] Line Speed Setpoint...

  • Page 298: Digital Inputs

    DIGITAL INPUTS Use this block to control the digital operating parameters of the software. The digital input can be configured to link to a destination location, and to set that destination TRUE or FALSE depending upon programmable values. DIGITAL INPUTS Parameter Range VALUE FOR TRUE...
  • Page 299 Digital Input Examples Using Digital Inputs with LOGIC Parameters Logic parameters have values of 1/0: TRUE/FALSE, ON/OFF, ENABLED/DISABLED etc. For example, the default connections in the drive allow the Digital Inputs to switch LOGIC parameters. These are the connections from: •...
  • Page 300 For example, to connect Digital Input 1 to SPEED LOOP::SPD.PROP.GAIN : Set CONFIGURE I/O::CONFIGURE ENABLE to TRUE Find the tag number for SPD.PROP.GAIN either from the function block detail in this chapter, or from the Parameter Table: MMI Order - refer to Appendix C.
  • Page 301 DIGITAL OUTPUTS These function block allows you to output digital parameters within the software to other equipment. A digital output can be configured to link to any digital value within the software system and to output information depending upon the status of that value.
  • Page 302 Functional Description Configurable Digital Outputs MODULUS INVERTED INPUT THRESHOLD DIAGNOSTIC Digital Output Examples Using Digital Outputs with LOGIC Parameters Logic parameters have values of 1/0: TRUE/FALSE, ON/OFF, ENABLED/DISABLED etc. For example, the (logic) default connections in the drive allow the Digital Outputs to provide (source) 24V or 0V dc depending upon the state of following tag connections: •...
  • Page 303 Using Digital Outputs with VALUE Parameters (Up-to-speed Detector) Value parameters have values such as 100.00, or with units like 50.00%, 10.0 SECS etc. For example, to connect Digital Output 1 to read UNFIL.SPD.FBK: 1. Set CONFIGURE I/O::CONFIGURE ENABLE to TRUE 2.
  • Page 304 DRIVE INFO This block provides information to identify the drive hardware and firmware version. DRIVE INFO Parameter Range VERSION NUMBER 0x0901 The drive's version number as seen via communications. Version 9.01 is represented as 0x0901. Serial communications mnemonic = V0. The version number cannot be changed, and is software version dependent. DRIVE TYPE 1298 590P/590...

  • Page 305: Encoder

    ENCODER This block allows the Speed Feedback to be measured using a quadrature encoder when a Speed Feedback Option is fitted - refer to Chapter 3: Speed Feedback and Technology Options. The ENCODER 1 function block is associated with the speed feedback option. ENCODER Parameter Range...
  • Page 306 Functional Description ENCODER TYPE = QUADRATURE A quadrature encoder uses 2 input signals (A and B), phase shifted by a quarter of a cycle (90°). Direction is obtained by looking at the combined state of A and B. Each edge received from the encoder increments the encoder count. There are 4 counts per line. Speed is calculated using the following function: CountsPerSecond SPEED HZ = filter...

  • Page 307: Feedbacks

    FEEDBACKS Diagnostics for the motor feedbacks. FEEDBACKS Parameter Range UNFIL.FIELD FBK ⎯.xx % Scaled field current feedback SPEED FEEDBACK ⎯.xx % Speed feedback. ⎯.xx % CURRENT FEEDBACK Scaled and filtered armature current feedback. TACH INPUT ⎯.x % Scaled analog tachogenerator feedback. D-58 Programming 590 Series DC Digital Drive...

  • Page 308: Field Control

    FIELD CONTROL This function block contains all the parameters for the field operating mode. It controls the drive's full wave, single phase, motor field thyristor bridge circuit. The FIELD CONTROL function block is viewed in three sub-menus on the MMI: FLD VOLTAGE VARS, FLD CURRENT VARS and FLD WEAK VARS.
  • Page 309 FLD WEAK VARS : MMI Sub-Menu In certain applications of a DC motor controller, high speeds can only be achieved by reducing the field current and therefore the resultant torque. This is termed as the Constant-Horsepower region or Field-Weakening region, and the speed at which it begins is known as the Base Speed. FIELD CONTROL Parameter Range...
  • Page 310 FIELD CONTROL Parameter Range MIN FLD. CURRENT 0.00 to 100.00 % Protects against motor overspeeding due to unintended excessive field weakening. The field weakening loop reduces the field current to achieve speed control above base speed. At top speed the field reaches a minimum value. MIN FIELD CURRENT should be set below this minimum value to allow reasonable margin for transient control near the top speed but not lower than 6% as this could then cause the "Field Fail"...
  • Page 311 FIELD CONTROL Parameter Range FIELD DEMAND ⎯.xx % Refer to Chapter 6: "The MMI - Man Machine Interface" - The MMI Menus (DIAGNOSTICS). FLD. FIRING ANGLE ⎯.xx DEG Refer to Chapter 6: "The MMI - Man Machine Interface" - The MMI Menus (DIAGNOSTICS). ⎯.xx % FIELD I FBK.
  • Page 312 Functional Description FIELD CONTROL MODE : VOLTAGE DEFAULT TAG# PARAMETER SETTING OUTPUT IN VOLTAGE MODE: FIELD ENABLE ENABLED SUPPLY RATIO FIELD OUTPUT NOTE (2) FLD VOLTAGE VARS 460V 410V 460V 300V 210 FLD.VOLTS RATIO 90.00% 230V 200V FIELD 230V 150V AC VOLTAGE [VF (AC) RMS] VOLTAGE...
  • Page 313 FIELD CONTROL MODE : CURRENT DEFAULT TAG# PARAMETER SETTING ENABLED 170 FIELD ENABLE 0.10 173 PROP. GAIN 172 INT. GAIN 1.28 DISABLED 174 FLD WEAK ENABLE 179 MIN FLD CURRENT 100.00 % FIELD CURRENT FEEDBACK FLD FIRING ANGLE WEAK PID OUT FIELD DEMAND QUENCH STANDBY...
  • Page 314 FLD WEAK VARS DEFAULT TAG# PARAMETER SETTING NOTE [1] EMF LEAD 2.00 40.00 EMF LAG 0.30 EMF GAIN BEMF FBK LEAD BEMF FBK LAG BACK EMF MOTOR FEEDBACK 1186 WEAK PID OUT BEMF CALIBRATION FILTER 100.00% 178 MAX VOLTS 1185 WEAK PID ERROR NOTE [1] FIELD WEAKENING OPERATION REQUIRES ENCODER OR ANALOG TACH FEEDBACK...

  • Page 315: Inertia Comp

    INERTIA COMP This function block directly compensates for load inertia during acceleration. This is particularly useful in high accuracy applications such as positioning systems and elevators. The block calculates its output at the same rate as the current loop for maximum performance. INERTIA COMP Parameter Range...

  • Page 316: Link

    LINK Use internal links to connect between function block parameters. LINK Parameter Range LINK 1 - 80 SOURCE TAG Refer to Parameter Table -1298 to 1298 Enter the tag number of the source input value. Refer to “Making and Breaking Function Block Connections”, page D-4. DESTINATION TAG Refer to Parameter Table 0 to 1298...

  • Page 317: Inverse Time

    INVERSE TIME The purpose of the inverse time is to automatically reduce the current limit in response to prolonged overload conditions. INVERSE TIME Parameter Range INVERSE TIME O/P ⎯. Inverse time clamp output level. I Limit Delay Ramp 200% I Dmd. (Final Value) 110% Limit I...

  • Page 318: Jog/Slack

    JOG/SLACK This block can be used to provide jog, take up slack and crawl speed functions. The inputs to this block are the Start and Jog signals via the SEQUENCING function block, and the speed demand from the RAMPS function block. The output of this block is connected to the RAMPS function block.
  • Page 319 JOG/SLACK Parameter Range RAMP RATE 0.1 to 600.0 s The ramp rate used while jogging. This is independent of the main ramp rate during normal running. The acceleration and deceleration times in jog are always equal. OPERATING MODE See below Refer to Chapter 6: "The MMI Man Machine Interface"...
  • Page 320 RAMP INPUT RUN (C3) JOG (C4) JOG (C4) RAMP INPUT + TAKE UP 1 RAMP INPUT JOG SPEED 1 RAMP RATE RAMP ACCEL TIME RAMP DECEL TIME set in JOG/SLACK set in RAMPS set in RAMPS Block Diagram TAKE UP 1 TAKE UP 2 MIN SPEED RAMP INPUT...

  • Page 321: Main Port (P1

    (PC) running a serial communications program, or on-line (while the drive is running) when using the Parker SSD Drives 5703 Setpoint Repeater Unit. You can also use the P1 port to transfer configuration files by connecting to a PC running the Windows compatible software package "DSE Lite".
  • Page 322 MAIN PORT (P1) Parameter Range UNIT ID (UID) 0 to 15 The Parker SSD Drives protocol unit identity address. ESP SUP. (ASCII) ENABLED / DISABLED Reserved for future use. CHANGEBAND (BIN) 0.00 to 100.00 % Reserved for future use. PNO.7 0x0000 to 0xFFFF Reserved for future use.

  • Page 323: Menus

    System Map to see the effects of these selections. LANGUAGE ENGLISH / OTHER Selects the MMI display language. Other languages are available, please contact Parker SSD Drives. Refer also to Chapter 6: “The MMI - Man Machine Interface” - Selecting the Display Language. ENTER PASSWORD 0x0000 to 0xFFFF Refer to Chapter 6: “The MMI - Man Machine Interface”...

  • Page 324: Min Speed

    MIN SPEED The Min Speed function block may be used to prevent the drive running with a zero setpoint. MIN SPEED Parameter Range RAMP INPUT -105.00 to 105.00 % Input value. MIN SPEED 0.00 to 100.00 % The minimum speed clamp is fully bi-directional and operates with a 0.5% hysteresis. If this parameter is less than 0.5% it is ignored and OUTPUT = INPUT.

  • Page 325: Minilink

    miniLINK These parameters are general purpose tags. These parameters are used extensively in conjunction with communications masters in order to map the field bus parameters into the drive. Refer to the appropriate Tech Box manual. miniLINK Parameter Range VALUE 1 to VALUE 14 339 to 345, 379 to 385 -300.00 to 300.00 % General purpose inputs.

  • Page 326: Multiplexer

    MULTIPLEXER Each block collects together 16 Boolean input values into a single word. For example, one may be used to collect individual bits within a word for efficient access from a communications master. MULTIPLEXER Parameter Range INPUT 0 to INPUT 15 1129 to 1144 FALSE / TRUE The Boolean inputs to be assembled into a single word.

  • Page 327: Pid

    This is a general purpose PID block which can be used for many different closed loop control applications. The PID feedback can be loadcell tension, dancer position or any other transducer feedback such as pressure, flow etc. This block is ignored by the drive unless SYSTEM::CONFIGURE I/O::BLOCK DIAGRAM::PID O/P DEST is connected to a non-zero tag.
  • Page 328 Parameter Range POSITIVE LIMIT 0.00 to 105.00 % The upper limit of the PID algorithm. NEGATIVE LIMIT -105.00 to 0.00 % The lower limit of the PID algorithm. O/P SCALER (TRIM) -3.0000 to 3.0000 The ratio that the limited PID output is multiplied by in order to give the final PID Output. Normally this ratio would be between 0 and 1. INPUT 1 -300.00 to 300.00 % PID setpoint input.
  • Page 329 Functional Description Critically Damped Response The following block diagram shows the internal structure of the PID block. Underdamped PID is used to control the response of any closed loop system. It is used specifically in system applications involving the control of drives to allow zero steady state error between Reference and Feedback, together with good transient performance.
  • Page 330 Integral Gain Integral eliminates steady-state error. Reducing INT. TIME CONST. improves the response, however, if it is set too short it will cause instability. The integral value is clamped internally by the settings of POSITIVE LIMIT and NEGATIVE LIMIT. It is also held at the last value when the PID CLAMPED output is TRUE.
  • Page 331 Integral Defeat Enable Block Diagram [409] [408] Prop Gain [711] Hi Res Prop Gain [1259] Ratio 1 Divider 1 O/P Scaler [412] [418] (Trim) [407] Input 1 Pos limit Reset [410] [405] [402] [403] PID Output [417] Input 2 [401] [411] Neg Limit [406]...

  • Page 332: Pll (Phase Locked Loop

    PLL (PHASE LOCKED LOOP) The phase locked loop function block allows the drive to ride through short disturbances to the supply voltage, frequency or phase and provides immunity to waveform distortion. PLL (PHASE LOCKED LOOP) Parameter Range PLL STATE 1198 See below Indicates the current operating state of the phase locked loop function block.

  • Page 333: Pno Config

    PNO CONFIG The PNO parameters are used in conjunction with the EI ASCII and EI BINARY communications protocols. Refer to Appendix A: "Serial Communications". PNO CONFIG Parameter Range PNO 112 - 127 312 to 327 -1298 to 1298 Indirect access parameters. D-84 Programming 590 Series DC Digital Drive...

  • Page 334: Preset Speeds

    PRESET SPEEDS The Preset Speeds block allows you to select one of eight preset inputs, which in turn may be connected to other blocks of inputs. PRESET SPEEDS Parameter Range SELECT 1 FALSE / TRUE Select input 1. SELECT 2 FALSE / TRUE Select input 2.
  • Page 335 PRESET SPEEDS Parameter Range LIMIT FALSE / TRUE Clamp output to MAX SPEED if TRUE. GRAY SCALE FALSE / TRUE Selects Gray Scale encoding when TRUE, Binary encoding when FALSE. When gray scale is selected, only one input changes between state preventing the mis-selection of intermediate states.
  • Page 336 Selection Table Three Boolean variables used to select between one of the 8 preset values. BINARY ENCODING GRAY SCALE ENCODING Select 3 Select 2 Select 1 Input Select 3 Select 2 Select 1 Input FALSE FALSE FALSE FALSE FALSE FALSE FALSE FALSE TRUE...

  • Page 337: Profiled Gain

    PROFILED GAIN This function block may be used to profile the proportional gain input to the PID block. 100.0% PROFILED GAIN Parameter Range PROFILE P GAIN 0.0 to 100.0 The nominal gain prior to profiling. MIN PROFILE GAIN 0.00 to 100.00 % This expresses the minimum gain required at minimum diameter (core) as a percentage of the (maximum) P gain at full diameter (100%), when MODE >...
  • Page 338 PROFILED GAIN Parameter Range MODE 0 to 4 This determines the shape of the proportional gain profile. The higher the setting, the steeper the curve of the profiled gain. For Mode = 0, Profiled Gain = constant = P. For Mode = 1, Profiled Gain = A * (diameter - min diameter) + B. For Mode = 2, Profiled Gain = A * (diameter - min diameter)^2 + B.

  • Page 339: Raise/Lower

    RAISE/LOWER This function block acts as an internal motorised potentiometer (MOP). The OUTPUT is not preserved when the drive is powered-down. RAISE/LOWER Parameter Range RAISE/LOWER O/P ⎯.xx % The output value. RESET VALUE -300.00 to 300.00 % This reset value is pre-loaded directly into the output when EXTERNAL RESET is TRUE, or at power-up. It is clamped by MIN VALUE and MAX VALUE.
  • Page 340 RAISE/LOWER Parameter Range MIN VALUE -300.00 to 300.00 % Minimum ramp output clamp. This is a plain clamp, not a ramped "min speed" setting. MAX VALUE -300.00 to 300.00 % Maximum ramp output clamp. EXTERNAL RESET FALSE / TRUE When TRUE, sets the output of the Raise/Lower block to the RESET VALUE. Functional Description EXTERNAL RESET RAISE INPUT...
  • Page 341 When EXTERNAL RESET is set TRUE, the raise/lower output resets to RESET VALUE (default = 0.00%). When RAISE INPUT is TRUE, the output increases at INCREASE RATE. The output cannot exceed MAX VALUE. The reverse is true when LOWER INPUT is TRUE: LOWER INPUT reduces the output at DECREASE RATE. The output cannot drop below MIN VALUE.

  • Page 342: Ramps

    RAMPS The RAMPS parameters set the shape and duration of the ramp used for starting and changing speeds. NOTE The STOP RATES function block contains a separate deceleration rate for controlled stopping of the drive. By default the inputs are ANIN 3 (A4) for a ramped speed input, and DIGIN 2 (C7) to switch RAMP HOLD.
  • Page 343 RAMPS Parameter Range RAMP HOLD OFF / ON When ON, the ramp output is held at its last value. This is overridden by a ramp reset. INVERT FALSE / TRUE Inverts the RAMP INPUT signal. RAMP INPUT -105.00 to 105.00 % Input value.
  • Page 344 Functional Description RAMPING THRESH. RAMPING % S-RAMP INVERT Jog / RAMP OUTPUT RAMP INPUT Slack "S" RAMP RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE D-95 590 Series DC Digital Drive Programming...
  • Page 345 ACCELERATION/DECELERATION RATES RAMP INPUT (+ 100%) +100% RAMP OUTPUT RAMP DECEL TIME RAMP ACCEL TIME (S RAMP 0%) (S RAMP 0%) ACTUAL ACCEL TIME ACTUAL DECEL TIME WITH S RAMP WITH S RAMP RAMP INPUT (-100%) RAMP OUTPUT -100% RAMP ACCEL TIME RAMP DECEL TIME (S RAMP 0%) (S RAMP 0%)
  • Page 346 RAMP HOLD RAMP HOLD ON 100% RAMP HOLD OFF RAMP HOLD OFF RAMP INPUT % 100% RAMP OUTPUT % The ramp will function when a ramp input is present. When DIGIN 2 (C7) is ON, RAMP HOLD stops the ramp from changing. Even when the ramp input signal is removed, RAMP HOLD keeps the ramp output from changing.
  • Page 347 EXTERNAL RESET 100% EXTERNAL RESET ENABLED RAMP INPUT X% RAMP INPUT % 100% = RAMP I/P X% RAMP OUPUT % The ramp input is set to X% at time t . The ramp output will increase at the ramp rate. While EXTERNAL RESET is ENABLED, the ramp output resets to RESET VALUE (Y%).

  • Page 348: Sequencing

    SEQUENCING This function block contains all the parameters relating to the sequencing (start and stop) of the drive. SEQUENCING Parameter Range AUX START OFF / ON Software Start/Run command. Auxiliary Start is ANDed with the Start input, C3, to generate Drive Start. This should normally be left ON. AUX JOG OFF / ON Software Jog command.
  • Page 349 SEQUENCING Parameter Range JOG/SLACK OFF / ON Main jog input which is connected to DIGITAL INPUT C4 by default. The Jog input is ANDed with Auxiliary Jog input, Tag 227, to generate Drive Jog. ENABLE OFF / ON Enable input which is connected to DIGITAL INPUT C5 by default. The Enable input is ANDed with Auxiliary Enable input, Tag 168, to generate Drive Enable.
  • Page 350 SEQUENCING Parameter Range SYSTEM RESET FALSE / TRUE Set for one cycle as the drive is enabled. READY FALSE / TRUE The drive is ready to accept an enable signal. SEQ STATE See below 0: SEQ INIT 1: SEQ INIT 2: SEQ HOLD 3: SEQ STANDBY 4: SEQ PRE READY...

  • Page 351: Setpoint Sum

    SETPOINT SUM Use these function blocks to sum and scale up to three analog inputs to produce the SPT. SUM outputs. INPUT 0 and INPUT 1 have individual ratio and divider scalers, and signs. The inputs have symmetrical limits set by LIMIT. INPUT 2 has no scaling or limits.
  • Page 352 SETPOINT SUM Parameter Range SIGN 0 292, 705 NEGATIVE / POSITIVE Polarity for INPUT 0. LIMIT 375, 449 0.00 to 200.00 % The Setpoint Sum programmable limit is symmetrical and has the range 0.00% to 200.00%. The limit is applied both to the intermediate results of the RATIO calculation and the total output.
  • Page 353 Functional Description RATIO 0 [447] ÷ INPUT 0 [444] OUTPUT 0 [491] DIVIDER 0 [448] MAIN OUTPUT [451] INPUT 2 [445] RATIO 1 [446] ÷ INPUT 1 [443] OUTPUT 1 [492] DIVIDER 1 [466] LIMIT [449] D-104 Programming 590 Series DC Digital Drive...
  • Page 354 SPEED LOOP Use this block to tune the speed loop PI to produce a current demand. This function block has five main functions: 1. Combining the 4 speed setpoints into a single speed setpoint. Note that the speed demand is created from the combined speed setpoints and modified by any prevailing stop condition according to the STOP RATES function block settings.
  • Page 355 5. Zero speed/current disabling of thyristor firing The current loop is disabled when SPEED DEMAND, SPEED FEEDBACK and CURRENT DEMAND have all dropped to the threshold levels set by ZERO SPD. LEVEL and ZERO IAD LEVEL. This is similar to Standstill logic (it stops making current but the contactor stays energised) except that the speed loop remains enabled and this will cause the current loop to unquench very quickly.
  • Page 356 SPEED LOOP Parameter Range RATIO 2 (A3) -3.0000 to 3.0000 Speed Setpoint 2 Ratio. SETPOINT 3 -105.00 to 105.00 % Speed Setpoint 3 (Default Ramp O/P). SETPOINT 4 -105.00 to 105.00 % Speed Setpoint 4 (Default 5703 I/P). MAX DEMAND 0.00 to 105.00 % Sets the maximum input to the speed loop.

  • Page 357: Current Loop D

    SPEED LOOP Parameter Range PROP. GAIN 0.00 to 200.00 Proportional gain used below SPD BRK 1 (LOW) INT. TIME CONST. 0.001 to 30.000 s Integral time constant used below SPD BRK 1 (LOW) I GAIN IN RAMP 0.0000 to 2.0000 This scales the integral gain when the drive is ramping.
  • Page 358 0 : ARM VOLTS FBK 1 : ANALOG TACH 2 : ENCODER 3 : ENCODER/ANALOG - for Parker SSD Drives use Functional Description Speed Loop PI with Current Demand Isolate The speed loop output is still valid (active) with the I DMD. ISOLATE parameter enabled.
  • Page 359 105% Speed Demands The speed demand clamping allows the speed setpoint to reach 105%. This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output. Individual speed setpoints are still clamped to 100%. TO CURRENT LOOP SETPOINTS (I DEMAND ISOLATE...
  • Page 360 SPEED LOOP DEFAULT ZERO SPD. QUENCH ADAPTION SETTING TAG# PARAMETER 10.00 14 PROP. GAIN GAIN AND INTEGRAL PROFILING 13 INT. TIME CONST 0.500 SECS 202 INT. DEFEAT TO CURRENT LOOP SPEED IDMD ISOLATE (SPEED SETPOINT ERROR SWITCH I/P AFTER STOP RATES SPEED RAMP TO ZERO DEMAND...

  • Page 361: Sramp

    SRAMP This function block limits the rate of change of an input by limiting the acceleration and the jerk (rate of change of acceleration). SRAMP Parameter Range INPUT -100.00 to 100.00 % Input value. RATE SELECT 0 to 1 Selects between one of two parameter sets. This allows you to have two operating modes (RATE SET 0 or RATE SET 1) with independent ramp parameters.
  • Page 362 SRAMP Parameter Range RESET VALUE -100.00 to 100.00 % The output value while RESET is TRUE also used as initial value on start up. If this is linked to speed feedback, the initial ramp output will be set to the current value of speed feedback. QUENCH FALSE / TRUE If TRUE forces the ramp input to zero.
  • Page 363 SRAMP Parameter Range ACCEL 1 JERK 2 0.00 to 100.00 % Refer to ACCEL 0 JERK 2. DECEL 1 JERK 1 0.00 to 100.00 % Refer to DECEL 0 JERK 1. DECEL 1 JERK 2 0.00 to 100.00 % Refer to DECEL 0 JERK 2. SRAMP OUTPUT ⎯...

  • Page 364: Standstill

    STANDSTILL Set a ZERO THRESHOLD defining when the speed setpoint is at zero to inhibit motor rotation. The inputs to this block are SPEED FEEDBACK from the SPEED LOOP function block and SPEED SETPOINT from setpoints. The outputs are AT ZERO SPEED, AT STANDSTILL, and AT ZERO SETPOINT. AT ZERO SPEED is connected to DIGOUT 1 (B5) in the default configuration.
  • Page 365 STANDSTILL Parameter Range AT STANDSTILL FALSE / TRUE Logic output that is TRUE when standstill is detected. STANDSTILL ENABLED DISABLED STANDSTILL LOGIC SPEED FEEDBACK SPEED CURVE DEPENDS ON LOAD SETPOINT CHARACTERISTICS ZERO THRESHOLD (DEFAULT = 2.00%) SPEED FEEDBACK % ENABLED ENABLED DISABLED DRIVE ENABLE...

  • Page 366: Stop Rates

    STOP RATES These parameters are used by a regenerative drive when stopping with Normal Stop or Program Stop. The stopping methods of the drive are described in more detail in Chapter 4: “Operating the Drive” - Starting and Stopping Methods. The internal inputs to this block are SPEED SETPOINT and SPEED FEEDBACK from the SPEED LOOP function block, the Run signal from terminal C3, and PROGRAM STOP from terminal B8.
  • Page 367 STOP RATES Parameter Range STOP TIME 0.1 to 600.0 s Time to reach zero speed from 100% set speed in normal stop mode (terminal C3 = 0V). STOP LIMIT 0.0 to 600.0 s The maximum time a controlled stop can take in a Normal Stop (regenerative breaking) before the drive will coast to stop. The timer is triggered when terminal C3 = 0V.
  • Page 368 Functional Description The Drive’s reaction to commands is defined by a state Stop Hierarchy machine. This determines which commands provide the Coast Stop - Terminal B9 demanded action, and in which sequence. Consequently, • Disables the drive and opens the contactor via the pilot output COAST STOP and PROGRAM STOP must be FALSE, Enable - Terminal C5 i.e.

  • Page 369: System Port (P3

    (PC) running a serial communications program, or on-line (while the drive is running) when using the Parker SSD Drives 5703 Setpoint Repeater Unit. You can also use the P3 port to transfer configuration files by connecting to a PC running the Windows compatible software package "DSE Lite".
  • Page 370 SYSTEM PORT (P3) Parameter ESP SUP. (ASCII) Reserved for future use. CHANGEBAND (BIN) Reserved for future use. PNO.7 Reserved for future use. ERROR REPORT Displays the last error as a hexadecimal code. Writing any value to this parameter will set the value to >00C0 (No Error). Refer to Appendix A: “Serial Communications”...

  • Page 371: Torque Calc

    TORQUE CALC. This block switches the current limits as required for over and under winding. TORQUE CALC. Parameter Range TORQUE DEMAND -200.00 to 200.00 % This is the TORQUE CALC function block input. TENSION ENABLE DISABLED / ENABLED When TENSION ENABLE is ENABLED , the tension demand is set by the TORQUE DEMAND signal , tag 432. When DISABLED, it is set by the default current limit.

  • Page 372: The Default Application

    The Default Application Block Diagrams The Drive is supplied with a pre-programmed set of parameters providing for basic speed control. The following block diagrams show this factory set-up. If you make any permanent changes to the block diagram, remember to update the non-volatile memory within the Drive by performing a PARAMETER SAVE.

  • Page 373: Programming Block Diagram - Sheet 1

    Programming Block Diagram - Sheet 1 D-124 Programming 590 Series DC Digital Drive...

  • Page 374: Programming Block Diagram - Sheet 2

    Programming Block Diagram - Sheet 2 D-125 590 Series DC Digital Drive Programming...

  • Page 375: Programming Block Diagram - Sheet 3

    Programming Block Diagram - Sheet 3 D-126 Programming 590 Series DC Digital Drive...

  • Page 376: Main Block Diagram

    ANALOG O/P 3 CURRENT FEEDBACK [25] ARM I (A9) [301] ANALOG I/P 5 POS I CLAMP POS I CLAMP [15] I LIMIT (SCALER) [48] ANALOG I/P 4 NEG I CLAMP [91] PROGRAM STOP I LIMIT [90] DIGITAL I/P 1 BIPOLAR CLAMPS [32] SPEED BRK 1 (LOW) NEG I CLAMP...

  • Page 377: Field Control Block Diagram

    FIELD I CAL SCALED FIELD CURRENT FEEDBACK [182] FIELD I FEEDBACK [179] MIN FIELD [177] [210] [170] [21] IR COMPENSATION BACK EMF EMF GAIN FIELD DEMAND RATIO OUT/IN FIELD ENABLE [191] [176] [172] BEMF LEAD EMF LAG INT. GAIN CURRENT FEEDBACK [175] [192] [173]...

  • Page 378: Start/Healthy Logic Block Diagram

    VALUE SET-UP PARAMETER [168] AUX ENABLE [11] LOGIC SET-UP PARAMETER ENABLE ENABLE DRIVE ENABLE VALUE DIAGNOSTIC STANDSTILL ENABLE AT STANDSTILL LOGIC DIAGNOSTIC FLD.QUENCH MODE USER-CONFIGURABLE LINK [170] FLD ENABLE FLD ENABLE [123] TAG NUMBER MOTOR OVERSPEED PHASE COAST MISSING PULSE LOCK STOP FIELD OVERCURRENT...

  • Page 379: Functional Block Diagram

    TACH FAIL FIBRE OPTIC INPUT LINK TEST MICROTACH INTERFACE MODULE FIRING GATE ARRAY (2) LINE X (16) CHARACTER AC TACH ANALOG KEYBOARD DISPLAY INPUT TACH FEEDBACK DRIVERS NON- DC TACH ISOLATED MODULE INPUT RS232 P3 PORT MASTER PULSE ANALOG INPUT 1 TRANSFORMERS ANALOG INPUT 2 ANALOG...

  • Page 380: Technical Specifications

    Technical Specifications Appendix E Technical Specifications ........E-3 Auxiliary Power Supply Details E-10 Terminal Definitions (Digital/Analog Inputs & Outputs) E-11 Understanding the Product Code Printed Circuit Board Types E-12 Environmental Details Power Terminals E-12 EMC Compliance Terminal Information (Power Board) E-13 External AC Supply (RFI) Filters and Line Choke Terminal Information –...
  • Page 381 Technical Specifications 590 Series DC Digital Drive...

  • Page 382: Cont

    Description XXXX Generic product 590C : 3 phase 4 quadrant (regenerative) converter up to 720A 591C : 3 phase 2 quadrant (non-regenerative) converter up to 720A XXXX Four digits identifying the maximum dc output current rating that may be calibrated for each size of...
  • Page 383 Model Number (Europe) Block No. Variable Description One digit specifying the user interface language. 0 = English 1 = (reserved) 2 = French 3 = German (refer to Customer Services) 4 = Italian (refer to Customer Services) 5 = Spanish (refer to Customer Services) One character specifying any feedback option installed over and above the standard features of the product: 0 = Armature Voltage...
  • Page 384 Environmental Details Operating Temperature 0°C to +55°C (see the “Cooling” table) Operating temperature is defined as the ambient temperature to the immediate surround of the Converter, when the Converter and other equipment adjacent to it is operating at worst case conditions. Storage Temperature -25°C to +55°C Shipping Temperature...

  • Page 385: External Ac Supply (Rfi) Filters And Line Choke

    Always use the recommended external AC Line Choke. AC supply filter and line choke part numbers for conformance with EN55011 Class A. Armature Current Rating (A) Total Filter Watt Loss (W) Parker SSD Filter Part No. SSD EMC Line Choke 1 off CO388965U035 CO463036...

  • Page 386: Internal Fuses

    Internal Fuses PCB Fuses Board Identification Fuse Rating Parker SSD Drives Part Number AH385851 FS1, 5x20mm glass slow-blow (for auxiliary supply, contactor, fan supply) 3A CH540033 AH385128 FS1, 5x20mm glass (fan supply) CH460013 FS2, 5x20mm glass (contactor) CH460033 FS3, 5x20mm glass slow-blow (auxiliary supply)

  • Page 387: Earthing/Safety Details

    Earthing/Safety Details Earthing Permanent earthing is mandatory on all units because the earth leakage current exceeds 3.5mA ac/10mA dc under normal operating conditions. Permanent earthing can be laid in two ways:: 1. By using a copper conductor of at least 10mm² cross-sectional area. 2.

  • Page 388: Electrical Ratings - Power Circuit

    Short circuit protection semiconductor fuses should be installed in the 3-phase supply to the 590 products. These fuses are suitable for branch circuit short-circuit protection of the solid-state motor controllers only. Please refer to Parker SSD Drives for the selection of suitable stack assemblies. The standard overload capacity available is 200% for 10 seconds, 150% for 30 seconds.

  • Page 389: Auxiliary Power Supply Details

    Auxiliary Power Supply Details * AC fans are used , thus the input voltage must be suitable for the fans supplied, either 110-120V ±10% or 220-240V ±10%. Control and Fan* Single phase, 50-60Hz, ±10% Supply Voltage 110 - 120V ±10% 220 - 240V ±10% DC Supply: Power Board AH385851...

  • Page 390: Terminal Definitions (Digital/Analog Inputs & Outputs

    Terminal Definitions (Digital/Analog Inputs & Outputs) User inputs are IEC1131 compliant. Terminal blocks A, B, and C are located on the control board each block being a 9 way plug-in connector. In addition to terminal blocks A, B and C, terminal blocks G and H provide connections when the two option modules are fitted on the control board. Digital Input Rated Voltage: 24V dc...

  • Page 391: Printed Circuit Board Types

    Printed Circuit Board Types Power Board Part No. Product Used On Power Range Input Voltage (3 phase) Input Frequency Aux Supply (single phase) AH385851U002 590, 4 quad, high voltage option 35A to 270A 220 to 500V 50/60Hz 110V/240V ac AH385851U005 590, 4 quad, low voltage option 35A to 270A 110 to 220V...

  • Page 392: Terminal Information (Power Board

    Terminal Information (Power Board) Terminal Description Terminal Function Signal Level Terminal Number External field supply External single phase ac Line 1 input to field bridge. 500V ac maximum, 50-60Hz line-to-line External field supply External single phase ac Line 2 input to field bridge. 500V ac maximum, 50-60Hz line-to-line Required AC Input Voltage = 1.11 x Nominal DC Output.
  • Page 393 Terminal Information (Power Board) Terminal Description Terminal Function Signal Level Terminal Number Field Output DC supply for motor field connections. 0.9 x Vac Field Output DC supply for motor field connections. 0.9 x Vac The DC output voltage at these terminals will depend upon the AC supply voltage and the mode of field control.

  • Page 394: Terminal Information - Control Board

    Terminal Information (Power Board) Terminal Description Terminal Function Signal Level Terminal Number Auxiliary supply Neutral 110/240V 50-60Hz line-to-line Auxiliary supply Line 110/240V 50-60Hz line-to-line These terminals are the mains input connections for the switch mode power supply, contactor control relay supply and cooling fan supply (when force cooled - refer to Chapter 3: “Installing the Drive”...
  • Page 395 Terminal Information – Control Board This Control Board is common to all 590 units. Terminal Description Terminal Function Signal Level Configurable Terminal Number Analog Input 5 Main Current Limit/ Aux. Current Clamp +ve The function of analog inputs 4 and 5 is Note that unused determined by digital Input No.1 on terminal C6.
  • Page 396 Terminal Information – Control Board This Control Board is common to all 590 units. Terminal Description Terminal Function Signal Level Configurable Terminal Number TERMINAL BLOCK B 0V (Signal) Zero Volt Reference Not Connected Not Connected +10V DC Reference User +10V Reference +10V at 10mA short circuit protected -10V DC Reference User -10V Reference...
  • Page 397 Terminal Information – Control Board This Control Board is common to all 590 units. Terminal Description Terminal Function Signal Level Configurable Terminal Number TERMINAL BLOCK C 0V (Signal) Zero Volt Reference Thermistor/Microtherm Motor overtemperature protection element input It is good practice to protect DC motors against Input (must be double insulated sensor).
  • Page 398 Terminal Information – Control Board This Control Board is common to all 590 units. Terminal Description Terminal Function Signal Level Configurable Terminal Number Enable Input Enable +24V = True/Enable The Enable Input provides a means of +5V to +15V Transition region electronically inhibiting controller operation.

  • Page 399: Terminal Information (Option Boards

    Terminal Information – Control Board This Control Board is common to all 590 units. Terminal Description Terminal Function Signal Level Configurable Terminal Number +24V Supply +24V Maximum output current: 250mA Short circuit protected. Up to 750mA only with AH385851 power board, and only if LINK 24 is applied (shorting VP25 to VP26, located above SW4 –...
  • Page 400 Note: Where more than 8 serial communications option boards are interconnected on one system, the line termination resistor fitted to the option board causes excessive loading on the system. The resistor should be removed on boards daisy chained in the serial wiring, not those at the beginning or end of the system. Refer to Parker SSD Drives if in doubt. RS485...

  • Page 401: Termination Tightening Torque

    Termination Tightening Torque Product Terminations Maximum Tightening Torque A1 - A9 M2.5 5-7lb.in. 0.56-0.79Nm B1 - B9 M2.5 5-7lb.in. 0.56-0.79Nm C1 - C9 M2.5 5-7lb.in. 0.56-0.79Nm 35 - 270 Amps D1 - D8 4lb.in. 0.45Nm 35 - 180 Amps A+, A-, L1, L2, L3 8.1lb.ft.

This manual is also suitable for:

591c

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