Aztec SIDEWINDER 24 Owner's Manual

Aztec SIDEWINDER 24 Owner's Manual

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SIDEWINDER OWNER'S MANUAL PAGE 1
OWNER'S MANUAL
SIDEWINDER 24" & 30"
Propane WorkSmart
Stripping Machine
®
WWW.AZTECPRODUCTS.COM
800-331-1423 * 201 COMMERCE DRIVE, MONTGOMERYVILLE, PA 18936
04-2017

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Summary of Contents for Aztec SIDEWINDER 24

  • Page 1 SIDEWINDER OWNER’S MANUAL PAGE 1 OWNER’S MANUAL SIDEWINDER 24” & 30” Propane WorkSmart Stripping Machine ® WWW.AZTECPRODUCTS.COM 800-331-1423 * 201 COMMERCE DRIVE, MONTGOMERYVILLE, PA 18936 04-2017...
  • Page 2: Table Of Contents

    SIDEWINDER 30” UPPER DRIVE PARTS PG 26 SIDEWINDER 30” LOWER DRIVE PARTS PG 27 SIDEWINDER 24” BODY PARTS PG 28 SIDEWINDER 24” UPPER DRIVE PARTS PG 29 SIDEWINDER 24” LOWER DRIVE PARTS PG 30 SIDEWINDER BRUSH OPTIONS PG 31 SIDEWINDER PAD DRIVER SYSTEM...
  • Page 3: Introduction

    All information in this Owner’s Manual is up to date and based on the latest product information available at the time. Aztec Products, Inc. reserves the right to make changes at any time without notice or incurring obligation. This Owner’s Manual and the maintenance log must be kept as a permanent part of the machine and remain with the machine if resold.
  • Page 4: Important Safety Instructions

    SIDEWINDER OWNER’S MANUAL PAGE 4 IMPORTANT SAFETY INSTRUCTIONS READ and UNDERSTAND all instructions and safety messages before operating this machine. Follow the instructions given in this Owner’s Manual and the training given by your supervisor for the safe operation of this machine. Failure to do so can result in personal injury and/or damage to the machine or property.
  • Page 5: General Operation Safety Information

    Observe the following safety messages to get the best performance, lowest emissions, and longest life out of your equipment. The EPA has rated the PurePower by Aztec 603cc engine cleanest in the industry for CO (carbon monoxide) emissions. ( Source: https://www.epa.gov/compliance-and-fuel-...
  • Page 6 SIDEWINDER OWNER’S MANUAL PAGE 6 Keep hands and feet clear of moving parts to avoid injury. Although this PurePower engine is equipped with a catalytic muffler for safety, its exhaust may still contain trace amounts of poisonous CO (carbon monoxide) gas and/or chemicals known in the state of California to cause cancer, birth defects or other reproductive harm.
  • Page 7 Using the electric starter for more than 10 seconds at a time will overheat the starter motor and can damage it. As of July 1, 2015, Aztec will no longer continue to stock parts, nor provide repairs on fiberglass body stripping equipment.
  • Page 8: Storage And Handling Safety Information

    LPG tank. Never allow anyone untrained to operate this machine, and who has not read or cannot understand the given instructions. RETAILER/DISTRIBUTOR CONTACT INFO PURCHASE DATE: DISTRIBUTOR NAME: DISTRIBUTOR PHONE NUMBER(S): PROTECT YOUR WARRANTY! Read carefully; all questions regarding the care and safety of this equipment, please call AZTEC PRODUCTS: (800) 331-1423 04-2017...
  • Page 9: Maintenance Safety Information

    SIDEWINDER OWNER’S MANUAL PAGE 9 MAINTENANCE SAFETY INFORMATION Machine should only be tipped back for service if properly turned OFF, in a safe environment and positioned on a flat surface. Do not tilt machine on its side; damage can occur to the machine, furniture, buildings and/or personal injury.
  • Page 10 SIDEWINDER OWNER’S MANUAL PAGE 10 BEFORE OPERATION CHECKLIST For your safety, to ensure compliance with environmental regulations, and to maximize the service life of your equipment, it is very important to take a few minutes before you operate this machine to check its condition.
  • Page 11 SIDEWINDER OWNER’S MANUAL PAGE 11 F. CHECK THE PROPANE/LPG TANK AND LINES: 1.) Every tank has been pressure and leak tested. However, every time a tank is filled and/or connected to the machine it should be soap tested. All LPG lines must be pressurized and every inch of line and connections must be sprayed.
  • Page 12: Sidewinder Operation

    It includes a heavy-duty German engineered, precision centrifugal clutch that will substantially increase the belt life. No application, other than ultra-high speed VCT stripping and scrubbing, should be attempted nor is recommended. Call Aztec (800) 331-1423 for any additional application questions.
  • Page 13 SIDEWINDER OWNER’S MANUAL PAGE 13 All machines are equipped with a multi-function maintenance meter. The functions include the following: hours, service alert and tachometer; see ENGINE MAINTENANCE METER instructions on page 15. Do not use this machine on surfaces with a gradient exceeding 2%. This machine is supplied with a centrifugal clutch.
  • Page 14: Sidewinder - Getting Started

    SIDEWINDER OWNER’S MANUAL PAGE 14 SIDEWINDER – GETTING STARTED Strip brushes and pad drivers are LEFT hand threaded. Turn clockwise to loosen, and counter-clockwise to tighten. Turning bolts in the wrong direction will shear the bolt head and damage the machine. Do not remove tape from strip brushes.
  • Page 15: Stopping The Engine

    SIDEWINDER OWNER’S MANUAL PAGE 15 STOPPING THE ENGINE Turn the propane tank valve clockwise to CLOSED position and turn the engine key to OFF position. Refer to TRANSPORTING THE MACHINE on pg 14, and MACHINE CLEAN-UP and STORING THE MACHINE & PROPANE TANKS on pg 18. TRANSPORTING THE MACHINE The Sidewinder must be secured on a level surface when transporting in a vehicle.
  • Page 16: Engine Maintenance Meter

    SIDEWINDER OWNER’S MANUAL PAGE 16 All air and oil filters should be cleaned. Return the machine to leveled operating position, then start engine and run machine for 2-3 minutes to expel any excess water. When cleaning the machine, avoid getting water around the engine and battery. Water may cause damage to the engine and/or battery unit.
  • Page 17 SIDEWINDER OWNER’S MANUAL PAGE 17 TROUBLESHOOTING - ELECTRICAL SYSTEM Always wear a face shield, safety glasses and protective clothing when working around a battery. The gases can be explosive and the acid is highly corrosive to metals, cloth and ALL HUMAN TISSUE (skin, eyes, etc.).
  • Page 18 TRANSPORTING THE MACHINE on pg 14. If the Engine Drive Belt comes off again it is probably worn or stretched and in need of replacement. To order a replacement, contact Aztec Customer Service: (800) 331-1423. Always dispose of old materials responsibly.
  • Page 19: Notes

    SIDEWINDER OWNER’S MANUAL PAGE 19 NOTES STORING THE MACHINE AND PROPANE TANKS Once the job is complete for the day/night, remove the propane tank from the machine and store the tank in a well ventilated approved area. Store your machine in a safe and secure area. Refer to the SAFETY INFORMATION on pages 3-8.
  • Page 20: Engine Oil & Maintenance

    SIDEWINDER OWNER’S MANUAL PAGE 20 ENGINE OIL AND MAINTENANCE Hot engine oil can cause severe burns. Allow engine temperature to drop from hot to warm level before attempting to remove oil filter. Check the engine oil daily before starting the engine, otherwise shortage of the engine oil may cause serious damage to the engine such as seizure.
  • Page 21: Engine Maintenance Schedule

    SIDEWINDER OWNER’S MANUAL PAGE 21 D.) ENGINE OIL CAPACITY: FS381V 1.5 l (1.6 US qt) when oil filter is not removed FS500V 1.7 L (1.8 US qt.) when oil filter is removed FS541V 1.7 L (1.8 US qt) when oil filter is removed FS600V 1.7 L (1.8 US qt) when oil filter is removed E.) OIL CHANGES...
  • Page 22 SIDEWINDER OWNER’S MANUAL PAGE 22 PUREPOWER BY AZTEC ENGINE MAINTENANCE SCHEDULE TROUBLESHOOTING - ENGINE COMMON PROBLEMS & PROBABLE CAUSES SOLUTIONS Engine cranks but will not start: Refill propane tank Propane tank is empty Shutoff valve is closed Open valve Clogged, obstructed, kinked or cut fuel or vacuum line...
  • Page 23 SIDEWINDER OWNER’S MANUAL PAGE 23 PUREPOWER ENGINE TUNE-UP SPECIFICATIONS ITEM SPECIFICATIONS Ignition Timing Non-adjustable Spark Plugs (gap) NGK BPR4ES (.028 in) Low Idle Speed 1500 RPM High Idle Speed 3400 RPM Valve Clearance IN: 0.10-0.15 mm (0.004-0.006 in) EX: 0.10-0.15 mm (0.004-0.006 in) 04-2017...
  • Page 24 SIDEWINDER OWNER’S MANUAL PAGE 24 AZTEC SIDEWINDER QUICK START GUIDE 1.) Read, understand and observe all important 5.) Open the LPG tank by turning the knob (B) SAFETY INSTRUCTIONS before operating counter-clockwise. the machine (see pgs 3-8). 6.) Set throttle lever (C) to idle/SLOW position 2.) Complete the BEFORE OPERATION...
  • Page 25: Sidewinder Warning Label Locations

    SIDEWINDER OWNER’S MANUAL PAGE 25 SIDEWINDER 24” & 30” WARNING LABEL LOCATIONS 04-2017...
  • Page 26: Sidewinder 30" Body Parts

    SIDEWINDER OWNER’S MANUAL PAGE 26 SIDEWINDER 30" BODY PARTS ID # DESCRIPTION PART # TOGGLE & NUT 284-TB2-60 3/8-16 LOK-NUT 164-22834 (Included with #10, Part LEFT BRACKET #370-010-971CCH) RIGHT BRACKET T-HANDLE 370-27-25 HANDLE GRIP 224-987319 LOK-PIN 625-98404A385 KICK PLATE 283-010-04 3/8-16*3 BOLT 164-10131 20 # LP CYLINDER...
  • Page 27: Sidewinder 30" Upper Drive Parts

    SIDEWINDER OWNER’S MANUAL PAGE 27 SIDEWINDER 30” UPPER DRIVE PARTS ID # DESCRIPTION PART # 3/8-16 HEX NUT 164-22004 TENSION PULLEY 188-V42B BELT TENSIONER 010-962 ENGINE BELT 113-L537 5/16 FLAT WASHER 164-20156 NYLON BUSHING 196-71200 TENSION SPRING 173-7599-DWG 04-2017...
  • Page 28: Sidewinder 30" Lower Drive Parts

    SIDEWINDER OWNER’S MANUAL PAGE 28 SIDEWINDER 30” LOWER DRIVE PARTS ID # DESCRIPTION PART # HEAD SUPPORT BOOM 010-962B INPUT BOOM PULLEY 010-962S1 5/16 FLAT WASHER 164-20156 3/8-16*2 BOLT 164-10123 30" TOP PAN 370-010-962MS BELLEVILLE WASHER 164-20250 OUTER PAN PULLEY 010-962S3 BRUSH DRIVE BELT 113-BB81...
  • Page 29: Sidewinder 24" Body Parts

    SIDEWINDER OWNER’S MANUAL PAGE 29 SIDEWINDER 24" BODY PARTS ID # DESCRIPTION PART # TOGGLE & NUT 284-TB2-60 3/8-16 LOK-NUT 164-22834 LEFT BRACKET (Included with #10, Part #010-971CCH) RIGHT BRACKET T-HANDLE 370-27-25 HANDLE GRIP 224-987319 LOK-PIN 625-98404A385 KICK PLATE 283-010-04...
  • Page 30: Sidewinder 24" Upper Drive Parts

    SIDEWINDER OWNER’S MANUAL PAGE 30 SIDEWINDER 24” UPPER DRIVE PARTS ID # DESCRIPTION PART # 3/8-16 HEX NUT 164-22004 TENSION PULLEY 188V42B 010-962 I BELT TENSIONER ENGINE BELT 113-L538 5/16 FLAT WASHER 164-20156 NYLON BUSHING 196-71200 TENSION SPRING 173-7599-DWG 04-2017...
  • Page 31: Sidewinder 24" Lower Drive Parts

    SIDEWINDER OWNER’S MANUAL PAGE 31 SIDEWINDER 24” LOWER DRIVE PARTS ID # DESCRIPTION PART # HEAD SUPPORT BOOM 01024-962B INPUT BOOM PULLEY 010S-962S1 5/16 FLAT WASHER 164-20156 3/8-16*2 BOLT 164-10123 24" TOP PAN 370-01024-962MS BELLEVILLE WASHER 164-20250 OUTER PAN PULLEY...
  • Page 32: Sidewinder Brush Options

    SIDEWINDER OWNER’S MANUAL PAGE 32 SIDEWINDER BRUSH OPTIONS COLOR CHARACTERISTICS PART # ORANGE Very aggressive stripping brush, lasts up to 010-962STBH (4 Row) 1 million square feet BLUE Deep scrubbing and light stripping, lasts up SW 30" 010-962SCB (5 Row) to 1 million square feet SW 24"...
  • Page 33: Fuel System 12V Starter Parts List

    SIDEWINDER OWNER’S MANUAL PAGE 33 FUEL SYSTEM 12V STARTER PARTS LIST ID # DESCRIPTION PART # QUICK COUPLER 152-700 LPG HOSE 17" 267-P5561-0410 FUEL HOSE FITTING 166-62039-B FUEL LOK-OUT (12 VOLT) 152-N3-0173-1 FUEL REGULATOR (T-60E) 152-500 04-2017...
  • Page 34 SIDEWINDER OWNER’S MANUAL PAGE 34 PUREPOWER 603cc ENGINE ID # DESCRIPTION PART # Foam Hat Filter 186-271964 Debris Screen 309-18540-603 Foam Hat Seal 175-7.75*9.25*1 Oil Pressure Switch 152-N3-0082 Oil Filter 309-49065-7007 Oil Drain Valve 312-504-0185 1 / 4 x 1 1 / 4 Key 199-NHNT-SE UND Centrifugal Clutch 311-180007...
  • Page 35: Warranty

    The warranty applies to parts, labor, and ground freight only. Aztec is not liable for transportation to or from repair centers or travel for on-site repairs. Aztec Products, Inc. will not be liable for incidental or consequential damages arising from the use of any of its products, whether defective or not.

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