Related Manuals for Aztec LOWRIDER 21
Summary of Contents for Aztec LOWRIDER 21
- Page 1 LOWRIDER OWNER’S MANUAL PAGE 1 OWNER’S MANUAL THE LOWRIDER Propane Burnisher (21”, 24” and 27”) WWW.AZTECPRODUCTS.COM 800-331-1423 * 201 COMMERCE DRIVE, MONTGOMERYVILLE, PA 18936 01-2018...
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Page 2: Table Of Contents
LOWRIDER OWNER’S MANUAL PAGE 2 TABLE OF CONTENTS TABLE OF CONTENTS PG 2 INTRODUCTION PG 3 GENERAL SAFETY MESSAGE INFORMATION PG 3-9 IMPORTANT SAFETY INSTRUCTIONS PG 4 GUIDE TO GRAPHICAL SYMBOLS AND PRODUCT LABELS PG 4 GENERAL OPERATION SAFETY INFORMATION PG 5-7 STORAGE AND HANDLING SAFETY INFORMATION PG 8... -
Page 3: Introduction
All information in this Owner’s Manual is up to date and based on the latest product information available at the time of printing. Aztec Products, Inc. reserves the right to make changes at any time without notice or incurring obligation. This Owner’s Manual and the maintenance log must be kept as a permanent part of the machine and remain with the machine if resold. -
Page 4: Important Safety Instructions
LOWRIDER OWNER’S MANUAL PAGE 4 IMPORTANT SAFETY INSTRUCTIONS READ and UNDERSTAND all instructions and safety messages before operating this machine. Follow the instructions given in this Owner’s Manual and the training given by your supervisor for the safe operation of this machine. Failure to do so can result in personal injury and/or damage to the machine or property. -
Page 5: General Operation Safety Information
Observe the following safety messages to get the best performance, lowest emissions, and longest life out of your equipment. The EPA has rated the PurePower by Aztec 603cc engine cleanest in the https://www.epa.gov/compliance-and-fuel- industry for CO (carbon monoxide) emissions. (... - Page 6 LOWRIDER OWNER’S MANUAL PAGE 6 Operate only in well ventilated areas. Buildings must be provided with: A continuous mechanical ventilation that removes the products of combustion to the outdoors of not less than 300 CFM for each 10,000 BTUH or fraction thereof; or Natural ventilation of not less than 300 CFM for each 10,000 BTUH input or fraction thereof, based on a maximum of one-quarter air exchange per hour for the net building volume.
- Page 7 A “NO SMOKING” sign should be permanently displayed at the storage area. Do not remove machine/engine labels and/or WARNING stickers on machine or engine. If any labels or stickers come lose, call Aztec at (800) 331-1423 for replacement. Always remove Engine Key from switch when leaving engine will be unattended or when engine is not in use.
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Page 8: Storage And Handling Safety Information
RETAILER/DISTRIBUTOR CONTACT INFO PURCHASE DATE: DISTRIBUTOR NAME: DISTRIBUTOR PHONE NUMBER(S): PROTECT YOUR WARRANTY! Read carefully; all questions regarding the care and safety of this equipment, please call AZTEC PRODUCTS: (800) 331-1423 01-2018... -
Page 9: Maintenance Safety Information
LOWRIDER OWNER’S MANUAL PAGE 9 MAINTENANCE SAFETY INFORMATION Before attempting any service or maintenance, the engine switch must be in the OFF position and the propane tank valve must be in CLOSED position. Machine should only be tipped back for service if properly turned OFF, in a safe environment and positioned on a flat surface. -
Page 10: Before Operation Checklist
LOWRIDER OWNER’S MANUAL PAGE 10 BEFORE OPERATION CHECKLIST For your safety, to ensure compliance with environmental regulations, and to maximize the service life of your equipment, it is very important to take a few minutes before you operate this machine to check its condition. - Page 11 LOWRIDER OWNER’S MANUAL PAGE 11 E. CHECK THE ENGINE OIL Make sure the machine is level when checking the oil. Always take two (2) readings of the dipstick before adding oil. If the oil level is below the full mark, add just enough oil to the engine to bring the oil level up to the full mark.
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Page 12: Lowrider Operation
3 ¾” profile, the LowRider will burnish under racks and hard to reach areas. The LowRider includes an advanced composite polymer pad driver. No other application of this equipment should be attempted nor is recommended. Call Aztec (800) 331-1423 for any additional application questions. - Page 13 LOWRIDER OWNER’S MANUAL PAGE 13 Prolonged exposure to machine vibration may cause tingling or numbness in the fingers and hands. Use of gloves and limits to operator vibration exposure are recommended to prevent such symptoms. The operational hand/arm vibration level of this machine is less than 2.5m/s2.
- Page 14 LOWRIDER OWNER’S MANUAL PAGE 14 Do not allow children to operate the machine. Keep children and pets away from the area of operation. Never “flip” a pad. Keep the same side down throughout the life of the pad. Even after a pad is cleaned, you can tell the down side by the centering ring indentation. This practice will increase the pad life and help maintain a properly functioning pad driver.
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Page 15: Lowrider - Getting Started
LOWRIDER OWNER’S MANUAL PAGE 15 LOWRIDER – GETTING STARTED Responsibly dispose of used pads; always dispose of old materials with the environment in mind. Do not operate the machine in one location for more than a few seconds; this will damage, or “burn” the finish. The LowRider is not designed for scrubbing operations. -
Page 16: Lowrider Belt & Brush Maintenance
LOWRIDER OWNER’S MANUAL PAGE 16 BELT INSPECTION & REPLACEMENT 1.) INSPECTION: a.) Carefully tilt machine back on rear of body and handle. Refer to TRANSPORTING THE LOWRIDER on pg 17-18. b.) If belt is worn, cracked or shredding, belt needs to be replaced. 2.) REPLACEMENT: a.) Place 3/4"... -
Page 17: Stopping The Engine
LOWRIDER OWNER’S MANUAL PAGE 17 STOPPING THE ENGINE Turn the propane tank valve clockwise to CLOSED position and turn the engine key to OFF position. Refer to TRANSPORTING THE MACHINE below, and MACHINE CLEAN-UP and STORING THE MACHINE & PROPANE TANKS on pg 18. LOWRIDER CLEAN UP First, refer to the SAFETY INFORMATION on pages 3-9. -
Page 18: Storing The Machine & Propane Tanks
LOWRIDER OWNER’S MANUAL PAGE 18 1.) Remove the propane tank from the machine, or disconnect the connection and securely fasten tank to machine. Adjust handle of machine to comfortable position to tilt back. 2.) Pull the LowRider in reverse behind you, or push forward by slightly tilting the machine back, raising the brush off floor. -
Page 19: Engine Maintenance Safety
LOWRIDER OWNER’S MANUAL PAGE 19 ENGINE MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Consistent maintenance is essential for safe, economical and trouble-free operation. -
Page 20: Engine Oil & Maintenance
LOWRIDER OWNER’S MANUAL PAGE 20 ENGINE OIL AND MAINTENANCE Hot engine oil can cause severe burns. Allow engine temperature to drop from hot to warm level before attempting to remove oil filter. Check the engine oil daily before starting the engine, otherwise shortage of the engine oil may cause serious damage to the engine such as seizure. -
Page 21: Oil Change
LOWRIDER OWNER’S MANUAL PAGE 21 Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level more frequently when using them. D.) ENGINE OIL CAPACITY: FS481V 1.5 l (1.6 US qt) when oil filter is not removed FS500V 1.7 L (1.8 US qt.) when oil filter is removed FS541V... -
Page 22: Purepower Engine Maintenance Schedule
To ensure the best quality and reliability, use only new genuine Kawasaki parts or their equivalents for repair and replacement. EMISSION CONTROL SYSTEM INFORMATION PurePower by Aztec utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. -
Page 23: Troubleshooting - Engine
LOWRIDER OWNER’S MANUAL PAGE 23 TROUBLESHOOTING - ENGINE COMMON PROBLEMS & PROBABLE CAUSES SOLUTIONS Engine cranks but will not start: Refill propane tank Propane tank is empty Shutoff valve is closed Open valve Clogged, obstructed, kinked or cut fuel or vacuum line Remove obstruction or replace line Spark plug lead disconnected Connect lead to spark plug... -
Page 24: Purepower Engine Tune-Up Specs
LOWRIDER OWNER’S MANUAL PAGE 24 PUREPOWER ENGINE TUNE-UP SPECIFICATIONS ITEM SPECIFICATIONS Ignition Timing Non-adjustable Spark Plugs (gap) NGK BPR4ES (.028 in) Low Idle Speed 1500 RPM High Idle Speed 3400 RPM Valve Clearance IN: 0.10-0.15 mm (0.004-0.006 in) EX: 0.10-0.15 mm (0.004-0.006 in) High and low idle speeds may vary depending on the equipment on which the engine is used. -
Page 25: Troubleshooting - Electrical System
LOWRIDER OWNER’S MANUAL PAGE 25 TROUBLESHOOTING - ELECTRICAL SYSTEM Always wear a face shield, safety goggles and protective clothing when working around a battery. The gases can be explosive and the acid is highly corrosive to metals, cloth and ALL HUMAN TISSUE (skin, eyes, etc.). Safety first. -
Page 26: Lowrider Quick Start Guide
LOWRIDER OWNER’S MANUAL PAGE 26 AZTEC LOWRIDER QUICK START GUIDE 1.) Read, understand and observe all important 5.) Open the LPG tank by turning the knob (B) SAFETY INSTRUCTIONS before operating counter-clockwise. the machine (see pgs 3-9). 6.) Set throttle lever (C) to idle SLOW position 2.) Complete the BEFORE OPERATION... -
Page 27: Safety Label Locations
LOWRIDER OWNER’S MANUAL PAGE 27 LOWRIDER 21”, 24” & 27” WARNING LABEL LOCATIONS 01-2018... -
Page 28: Parts List For Lowrider Body Assembly
LOWRIDER OWNER’S MANUAL PAGE 28 LOWRIDER BODY ASSEMBLY (21", 24", 27") REF # DESCRIPTION PART # HOSE GROMMET 625-9280K35 3/8-16x2” BOLT 164-10123 1/2-13x1” BOLT 164-10211 21”: 283-21-5 24”: 283-24-5 BODY ASSEMBLY FOR 21", 24" OR 27" MACHINE 27”: 283-27-5 21”: 113-BX42 24”: 113-BX49 BELT FOR 21", 24"... - Page 29 LOWRIDER OWNER’S MANUAL PAGE 29 REF # DESCRIPTION PART # 5/16-18x1” BOLT 164-10063 1/2-13 HEX NUT 164-22008 SWIVEL CASTER 011-6-2755 PIN CLIP 011-6-2762 WHEEL LEG/BRACKET 283-156-U 6” WHEEL 156-6-213P-H CLEVIS PIN 011-6-2761 BELT TENSIONER 011-6-2795 TENSIONER PULLEY 011-6-2795A 21”: 250-PT21 24”: 250-PT24 PAD FOR 21", 24"...
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Page 30: Lowrider Handle Assembly
LOWRIDER OWNER’S MANUAL PAGE 30 LOWRIDER HANDLE ASSEMBLY REF # DESCRIPTION PART # HOSE CUFF S2-47-CUFF DUST BAG BOX ASSEMBLY 288-070-5 12V BATTERY 276-GTX14 (+) BATTERY CABLE 153-6-16.5 SOLENOID COVER 283-11-SC STARTER SOLENOID 296-SS581 BATTERY BOX BOTTOM 283-11-2127B BATTERY BOX TOP 283-11-2127T (-) BATTERY CABLE 153-6-26... -
Page 31: Fuel System Parts
LOWRIDER OWNER’S MANUAL PAGE 31 FUEL SYSTEM PARTS REF # DESCRIPTION PART # QUICK COUPLER 152-700 LPG HOSE 20" 267-P5561-0410 FUEL HOSE FITTING 166-62040 FUEL LOK-OUT (12 VOLT) 152-N3-0173-1 FUEL REGULATOR (T60-E) 152-500 01-2018... -
Page 32: Purepower Engine Parts
LOWRIDER OWNER’S MANUAL PAGE 32 PUREPOWER 603CC ENGINE PARTS REF # DESCRIPTION PART # Foam Hat Filter 186-271964 Debris Screen 309-18540-603 Foam Hat Seal 175-8.25*9.75*1 Oil Pressure Switch 152-N3-0082 Oil Filter 309-49065-7007 Oil Drain Valve 312-504-0185 1/4 x 1 1/4 Key 199-NHNT-SE UND Crank Pulley 011-6-2780... -
Page 33: Warranty
Engine tune up parts Aztec Products, Inc. warrants its products to be free from defects in material and workmanship for a period of one year from the date of sale. All engines are warranted by the manufacturers for a period of two years when engine maintenance schedules are followed.