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200 ac/dc ® transtig inverter arc welder service Manual Revision No: AB Issue Date: January 10, 2014 Manual No.: 0-5001 Operating Features: INVERTER...
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WE APPRECIATE YOUR BUSINESS! Congratulations on your new CIGWELD product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency please call +61-3-9474-7400, or visit us on the web at www.cigweld.com.
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While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. Transtig 200 AC/DC Inverter Arc Welder Operating Manual Number 0-5001 for: Part Number 700719 Published by: Victor Technologies International Inc.
OPERATOR CONTROLS ................4-1 4.01 Transtig 200 AC/DC Controls ................4-1 4.02 Weld Process Selection for Transtig 200 AC/DC ..........4-3 4.03 Weld Parameter Descriptions for Transtig 200 AC/DC ........4-4 4.04 Weld Parameters for Transtig 200 AC/DC ............4-6 4.05...
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TABLE OF CONTENTS TABLE OF CONTENTS (continued) SECTION 7: BASIC TIG WELDING GUIDE ................ 7-1 7.01 Explanation of “Fluttery Arc” when AC TIG Welding on Aluminum ....7-1 7.02 Electrode Polarity .................... 7-2 7.03 Tungsten Electrode Current Ranges ..............7-2 7.04 Tungsten Electrode Types ................
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TABLE OF CONTENTS 12.03 Verification and Remedy to Failures without Indication Codes ...... 12-6 12.3.1 "Cooling Fan (FAN1) Failure" (Fan is not rotating.) ......12-6 12.3.2 "Gas Valve Failure" (No Gas flow through unit) ........12-7 12.3.3 "No Weld Output" ................12-7 12.3.4 "Operating Panel Failure"...
SERVICE MANUAL TRANSTIG 200 AC/DC SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS WARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
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TRANSTIG 200 AC/DC SERVICE MANUAL WARNING WARNING FUMES AND GASES can be hazardous to your WELDING can cause fire or explosion. health. Sparks and spatter fly off from the welding arc. The Welding produces fumes and gases. Breathing flying sparks and hot metal, weld spatter, hot work- these fumes and gases can be hazardous to your piece, and hot equipment can cause fires and burns.
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SERVICE MANUAL TRANSTIG 200 AC/DC WARNING WARNING FLYING SPARKS AND HOT METAL can cause ENGINE FUEL can cause fire or explosion. injury. Engine fuel is highly flammable. Chipping and grinding cause flying metal. As welds cool, they can throw off slag.
TRANSTIG 200 AC/DC SERVICE MANUAL 1.02 PRINCIPAL SAFETY STANDARDS Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd., Miami, FL WARNING 33126. Safety and Health Standards, OSHA 29 CFR 1910, from STEAM AND PRESSURIZED HOT COOLANT can Superintendent of Documents, U.S.
Rigorous testing is incorporated into the manufacturing process to ensure the manufactured product meets or exceeds all design specifications. CIGWELD has been manufacturing and merchandising an extensive equipment range with superior performance, ultra safe operation and world class quality for more than 30 years and will continue to achieve excellence.
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TRANSTIG 200 AC/DC SERVICE MANUAL Classification: The equipment described in this manual is Class A and intended for industrial use. Warning This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system.
CIGWELD at the address and phone CAUTION number for your location listed in the inside back cover of this manual. Include the Transtig 200 AC/DC Service Manual number and equipment The products applicable to this Service Manual are manufactured in various configurations for identification numbers.
TRANSTIG 200 AC/DC SERVICE MANUAL 2.04 Symbol Chart Note that only some of these symbols will appear on your model . Wire Feed Function Single Phase Wire Feed Towards Workpiece With Three Phase Output Voltage Off. Three Phase Static Frequency Converter-...
SERVICE MANUAL TRANSTIG 200 AC/DC 2.05 Description Art # A-07443 The Transtig 200 AC/DC is a self contained single- phase AC/DC arc welding power source with Constant Current (CC) output characteristics. This unit is equipped with a Digital Volt/Amperage Meter,...
Mode select Switches Panel Circuit Board Art # A-07267 Figure 2-2: Transtig 200 AC/DC Functional Block Diagram 2.07 Transporting Methods • Lift unit with handle on top of case. • Use handcart or similar device of adequate This unit is equipped with a handle for carrying capacity.
SERVICE MANUAL TRANSTIG 200 AC/DC 2.08 Parameter Specifications Parameter Transtig 200 AC/DC Power Source Part Number 700719 Cooling Fan Cooled Welder Type Inverter Power Source Welding Power Source Mass 19kg Dimensions H 360mm x W 180mm x L 420mm Manufactured to Australian Standard AS 60974.1-2006...
TRANSTIG 200 AC/DC SECTION 3: INSTALLATION 3.03 Electrical Input Connections 3.01 Environment The Transtig 200 AC/DC is designed for use in hazardous environments. Examples of environments WARNING with increased hazardous conditions are: ELECTRIC SHOCK can kill; SIGNIFICANT DC a. In locations in which freedom of movement VOLTAGE is present after removal of input power.
• Correctly earthed (electrically) in accordance with local regulations. • Connected to the correct size 240V Mains Current Circuit as per the Specifications WARNING CIGWELD advises that this equipment be electrically connected by a qualified electrical trades-person. The following 240V Mains Current Circuit recommendations are required to obtain the maximum welding current and duty cycle from this welding equipment: NOTE This product has been fitted with a 15 amp input supply plug as standard.
SERVICE MANUAL TRANSTIG 200 AC/DC 3.05 High Frequency Introduction 3.06 High Frequency Interference T h e i m p o r t a n c e o f c o r r e c t i n s t a l l a t i o n o f...
TRANSTIG 200 AC/DC SERVICE MANUAL 3.07 Duty Cycle CAUTION The duty cycle of a welding power source is the percentage of a ten (10) minute period that it can Continually exceeding the duty cycle ratings can be operated at a given output without causing cause damage to the welding power source and will void the manufacturer's warranty.
TRANSTIG 200 AC/DC SECTION 4: OPERATOR CONTROLS 4.01 Transtig 200 AC/DC Controls Art # A-08341_AC Figure 4-1: Transtig 200 AC/DC Power Source 1. Control Knob: This control sets the selected Socket Pin Function weld parameter, rotating it clockwise increases Earth (Ground)
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TRANSTIG 200 AC/DC SERVICE MANUAL 3. Positive Terminal: Welding current flows from the Power Source via heavy duty Dinse type WARNING terminal. It is essential, however, that the male plug is inserted and turned securely to achieve a When the welder is connected to the Primary supply sound electrical connection.
SPOT Pulse operation in TIG Modes PULSE ON/OFF Selects AC or DC weld current Selects mode of operation: Panel or Remote Operation PANEL/ REMOTE Table 4-2: Weld Process selection versus Weld Mode for Transtig 200 AC/DC Manual No. 0-5001...
This parameter operates in TIG modes only and is used to set the time for UP SLOPE the weld current to ramp up, after the torch trigger switch has been pressed then released, from INITIAL CUR to PEAK or BASE current Table 4-3: Transtig 200 AC/DC Front Panel Parameter Description Manual No. 0-5001...
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The SAVE/LOAD buttons are used to save and retrieve a total number of 5 programs into the 200AC/DC memory. Note: Press button for three seconds to store settings. Table 4-3: Transtig 200 AC/DC Front Panel Parameter Description (cont.) Manual No. 0-5001...
DOWN SLOPE 5 to 185A CRATER CUR. 0.0 to 60 sec 10 sec 0.1 sec POST-FLOW Table 4-4: Weld Parameters for Transtig 200 AC/DC PULSE FREQ. Range Incremental Unit 0.5 to 20Hz 0.1Hz 20 to 100Hz 100 to 500Hz Table 4-5: PULSE FREQ. Range and Incremental Units...
SERVICE MANUAL TRANSTIG 200 AC/DC 4.05 Power Source Features Feature Description • Almost all welding parameters are adjustable New Digital Control • Touch switches eliminate mechanical damage Touch Panel Switches • Protects front panel controls Front Control Cover • Displays selected weld parameter value Digital Meter • Displays weld current when welding...
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TRANSTIG 200 AC/DC SERVICE MANUAL Feature Description • A total number of 5 programs can be saved into the 200 Save/Load Function AC/DC memory. SAVE the Current Weld Parameters into Memory • Press and HOLD the SAVE button for three seconds.
Primary power supply is switched off. Art # A-07843 CAUTION Figure 5-1: Transtig 200 AC/DC Set-up Remove any packaging material prior to use. Do not block the air vents at the front or rear or sides of the Welding Power Source.
Symbol descriptions. PRESS AND HOLD Art # A-07272_AC Figure 6-1: Transtig 200 AC/DC Front Panel 1. Pulse Function: Pressing this button enables the TIG current pulse functions. 2. Remote Current Function: Pressing this buttons enables remote current functions.
TRANSTIG 200 AC/DC SERVICE MANUAL 6.01 Stick Welding 6.02 AC or DC HF TIG Welding · Connect work lead to negative terminal · Connect work lead to positive terminal · Connect electrode lead to positive terminal · Connect TIG torch to gas terminal ·...
SERVICE MANUAL TRANSTIG 200 AC/DC 6.03 Slope Mode Sequence Art # A-04989 Switch Switch Switch Switch Closed Closed Open Open Weld Current Down Slope Slope Initial Final Current Current Preflow Postflow Figure 6-2: Slope Mode Sequence Note S l o p e f u n c t i o n o p e r a t e s w i t h a R e m o t e ON/OFF device only 1.
TRANSTIG 200 AC/DC SERVICE MANUAL 6.05 Pulse Controls (Pulse Width) (Pulse Frequency) Art # A-04990 (Peak Current) (Base) Background Current Figure 6-3: Pulse Controls The Pulse controls are used primarily to control heat input. Pulse offers a number of advantages as follows: 1) Control puddle –...
SERVICE MANUAL TRANSTIG 200 AC/DC SECTION 7: BASIC TIG WELDING GUIDE 7.01 Explanation of “Fluttery Arc” This idea is supported by the observation that once fluttering starts it can be made to stop by working when AC TIG Welding on...
TRANSTIG 200 AC/DC SERVICE MANUAL 7.02 Electrode Polarity Connect the TIG torch to the - / TORCH terminal and the work lead to the + / WORK terminal for direct current straight polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding.
SERVICE MANUAL TRANSTIG 200 AC/DC 7.05 Guide for Selecting Filler Wire Diameter NOTE The filler wire diameter specified in Table 7-4 is a guide only, other diameter wires may be used according to the welding application Filler Wire Diameter AC Current Range...
TRANSTIG 200 AC/DC SERVICE MANUAL 7.08 Welding Parameters for Aluminum Base Metal AC Current for Tungsten Filler Rod Argon Gas Joint Type Thickness Aluminum Electrode Diameter Flow Rate Diameter (if required) Liters/min 0.040” 30-45 0.040” 1/16” Butt/Corner 1.0mm 35-50 1.0mm 1.6mm...
SERVICE MANUAL TRANSTIG 200 AC/DC SECTION 8: BASIC ARC WELDING GUIDE 8.01 Electrode Polarity Types of Electrodes Arc Welding electrodes are classified into a number Stick electrodes are generally connected to the ‘+’ of groups depending on their applications. There terminal and the work lead to the ‘-’...
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TRANSTIG 200 AC/DC SERVICE MANUAL Metals being Electrode Comments joined Mild Steel 6013 Ideal electrodes for all general purpose work. Features include outstanding operator appeal, easy arc starting and low spatter. Mild Steel 7014 All positional electrode for use on...
Turn Power Switch to OFF before proceeding. Internal cleaning of the unit should be done every 6 months by an authorized CIGWELD Service Center to remove any accumulated dirt and dust. This may need to be done more frequently under exceptionally dirty conditions.
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TRANSTIG 200 AC/DC SERVICE MANUAL Warning! Disconnect input power before maintaining. Maintain more often if used under severe conditions Each Use Visual check of torch Visual check of Consumable parts regulator and pressure Weekly Visually inspect the torch Visually inspect the body and consumables cables and leads.
WARNING There are extremely dangerous voltages and power levels present inside this product. Do not attempt to open or repair unless you are an accredited CIGWELD Service Provider and you have had training in power measurements and troubleshooting techniques. If major complex subassemblies are faulty, then the Welding Power Source must be returned to an accredited CIGWELD Service Provider for repair.
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TRANSTIG 200 AC/DC SERVICE MANUAL Description Possible Cause Remedy Electrode melts when Electrode is connected to the Connect the electrode to the arc is struck. ‘+’ terminal. ‘ - ’ terminal. WAVE BALANCE is greater Reduced WAVE BALANCE than 50%.
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SERVICE MANUAL TRANSTIG 200 AC/DC Description Possible Cause Remedy 11 Welding arc cannot A Work clamp is not connected to A Connect the work clamp to the be established. the work piece or the work/torch work piece or connect the work/...
TRANSTIG 200 AC/DC SERVICE MANUAL 10.02 Stick Welding Problems Description Possible Cause Remedy 1 Gas pockets or Electrodes are damp. Dry electrodes before use. voids in weld metal Welding current is too high. Reduce welding current. (Porosity). Surface impurities such as oil, Clean joint before welding.
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SERVICE MANUAL TRANSTIG 200 AC/DC Description Possible Cause Remedy 4 Portions of the weld Small electrodes used on heavy Use larger electrodes and run do not fuse to the cold plate. pre-heat the plate. surface of the metal Welding current is too low.
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TRANSTIG 200 AC/DC SERVICE MANUAL Description Possible Cause Remedy 5 Non-metallic parti- A Non-metallic particles may A If bad undercut is present, clean cles are trapped in be trapped in undercut from slag out and cover with a run from the weld metal (slag previous run.
The Welding Power Source Switch ON the Welding switch is switched OFF. Power Source. C Loose connections internally. C Have an accredited CIGWELD Service Provider repair the connection. 2 Maximum output Defective control circuit. Have an accredited CIGWELD welding current can...
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Switch machine OFF then ON to reset solenoid valve sequence. B Gas valve is faulty. B Have an accredited CIGWELD Service Agent Provider or replace the gas valve. C Gas valve jammed open. C Have an accredited CIGWELD Service Provider repair or replace the gas valve.
SERVICE MANUAL TRANSTIG 200 AC/DC 10.04 Power Source Error Codes Description Possible Cause Remedy Remarks 1 E01 error code The Welding Power Let Power Source cool Weld current displayed. Source's duty cycle has down then keep within ceases. Temperature been exceeded.
TRANSTIG 200 AC/DC SERVICE MANUAL 10.04 Power Source Error Codes (con't) Description Possible Cause Remedy Remarks E14 error code Mains supply voltage Have an Accredited Weld current displayed. Under is less than the Cigweld Service available. mains supply (input) nominal operating...
A transportable power source is any equipment that is not permanently connected and fixed in the position in which it is operated. In addition to the above tests and specifically in relation to the VRD fitted to this machine, the following periodic tests should also be conducted by an accredited Cigweld service Provider. Description Required Parameters VRD Open Circuit Voltage Less than 20V;...
SERVICE MANUAL TRANSTIG 200 AC/DC SECTION 12: ADVANCED TROUBLE SHOOTING 12.00 Introduction 12.01 System-Level Fault Isolation If you are here, all of the troubleshooting sugges- If none of the suggestions provided in Section 5 tions in Section 5 Basic Troubleshooting have either...
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TRANSTIG 200 AC/DC SERVICE MANUAL Figure 12-2: Remove screws 3) Loosen the screws on the front panel and the rear panel by turning them approximately two turns CCW. Figure 12-4: Loosen front and rear panels NOTE 5) Remove the Side Panel.
SERVICE MANUAL TRANSTIG 200 AC/DC 12.2.1 E01 "Over-Temperature at the primary 6) Remove protection cover sheet by removing the plastic tabs. side" Cause Occurs when an over-temperature con- dition of the primary IGBT is detected. Verification/Remedy a. Unit may be in thermal shutdown mode.
TRANSTIG 200 AC/DC SERVICE MANUAL 12.2.2 E02 "Over-Temperature at the 12.2.3 E03 "Primary Over-Current Failure" secondary side" Cause Cause Occurs when excessive current is de- tected flowing into the primary side of Occurs when an over-temperature con- the main transformer.
SERVICE MANUAL TRANSTIG 200 AC/DC Refer to 2.9 for the recommended duty cycle. • Re-install the harness with a secure connec- tion. b. Replace PCB6 (WK-5549) and PCB13 (WK- • Contact the manufacturer if you find any bro- 5569). ken connectors or a damaged wiring harness. • Refer to section 13.3.5 for the replacement of c.
TRANSTIG 200 AC/DC SERVICE MANUAL • Check whether there are any abnormalities on • Refer to section 13.3.5. the appearance of PCB4. 12.2.12 E99 "Initial Power Receiving" • Replace PCB4. Refer to section 13.3.4. Cause 12.2.10 E85 "Pre-charge abnormality" Occurs when the initial AC power re- Cause ceived signal has not reached the CPU.
SERVICE MANUAL TRANSTIG 200 AC/DC • Replace wiring harnesses if you find any bro- • Replace PCB3, when abnormal. ken connectors or damaged wiring harnesses. • Refer to section 13.3.3. • Replace the fan if there are any broken, e. Replace the PCB6 (WK-5549). cracked or missing fan blades. • Refer to section 13.3.5. • Refer to section 13.3.24.
TRANSTIG 200 AC/DC SERVICE MANUAL c. Verify the no-load voltage (OCV). (Applies to b. Verify the connection between PCB5 (WK- 5551) STICK, High Frequency TIG (HF TIG) mode.) and PCB6 (WK-5549). c. Replace PCB5 (WK-5551) and PCB6 (WK- • Refer to the section 12.5.9 "Verification of No- 5549).
SERVICE MANUAL TRANSTIG 200 AC/DC c. Verify the connection between the terminals be- tween AC1-AC2 (TB1-TB2). WARNING • Verify the connection between AC1-AC2, con- firm that the quick-disconnect terminals are Dangerous voltage and power levels are present inside this unit. Be sure the operator is equipped with inserted onto the terminals of HF UNIT1 cor- proper gloves, clothing and eye and ear protection.
TRANSTIG 200 AC/DC SERVICE MANUAL ing may cause the input voltage to decrease to a PCB1. See Figure 12-9. The measured voltage value below the operating range of the unit. should be approximately 1.4 times larger than input voltage measured in #1 above. Replace 3.
SERVICE MANUAL TRANSTIG 200 AC/DC 12.5.3 Verification of the Cooling Fan, FAN1, Drive Circuitry CAUTION Before performing any portion of the procedure below, make certain the unit is placed in the initial set up condition as described in section 12. 4.1 "Preparation".
TRANSTIG 200 AC/DC SERVICE MANUAL 12.5.5 Verification of the primary Diode (D1) • During low output and standby, fan rotation becomes slower. Therefore, exact voltage measurement becomes impossible. CAUTION • When verifying the voltage, confirm that the AC input voltage remains within the operating...
SERVICE MANUAL TRANSTIG 200 AC/DC 12.5.6 Verification of the secondary Diode 12.5.7 Verification of the primary IGBT (Q1- (D2, D4, D5) Q12) CAUTION Before performing any portion of the procedure below, make certain the unit is placed in the initial Before performing any portion of the procedure set up condition as described in section 12.
TRANSTIG 200 AC/DC SERVICE MANUAL 12.5.8 Verification of the secondary IGBT 12.5.9 Verification of No-load Voltage (OCV) (Q13) CAUTION CAUTION Before performing any portion of the procedure below, make certain the unit is placed in the initial Before performing any portion of the procedure set up condition as described in section 12.
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SERVICE MANUAL TRANSTIG 200 AC/DC Figure 12-18: Removal and installation from the HF UNIT1 (To disable the operation of the HF unit.) 4. Press the Welding mode selection button to se- lect HF TIG welding mode. 5. While depressing the Torch switch, verify the OCV using a DC voltmeter.
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TRANSTIG 200 AC/DC SERVICE MANUAL THIS PAGE LEFT INTENTIONALLY BLANK Manual No. 0-5001 12-16...
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE Service Tools 2.1 Tools and parts The tools and parts to be used for maintenance are shown by icons. Long Nose Philips Head Silicon Spanner C-Ring Pliers Snap Band Screwdriver Pliers Compound (5.5, 8, 10, 17mm) 2.2 Notes of disassembly and assembly...
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.2 PCB2 (WK-5596) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB18 (WK-5861). [Reference page: 12-11] 3) Disconnect the 13 connectors. CN17 CN19 CN21 CN11 4) Remove the four screws and two ground terminals.
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TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE Remove the Insulated Sheet. CN15 CN14 6) Remove the three screws and seven terminals. Remove the PCB2 (WK-5596). 7) Disconnect the three connectors and two terminal from the PCB2 (WK-5596). Manual No. 0-5001 13-8...
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 8) Disconnect the two connectors from the PCB3 (WK-5548). CN18 CN33 3.4 PCB4 (WK-4819) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the two screws and three connectors and remove the PCB4 (WK-4819).
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3) Remove the three screws and five connectors. Remove the PCB6 (WK-5549). CN27 CN18 CN32 CN30 CN31 3.6 PCB7 (WK-5550) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB6 (WK-5549). [Reference page: 12-10] 3) Remove the two screws and three connectors.
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3) Remove the two connectors and three screws. Remove the PCB8 (WK-5479). Remember to install silicone rubber sheets when reinstalling the PCB8 (WK-5479). 3.8 PCB9 (WK-5479) (IGBT (Q7~Q12)) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the four screws and two IGBT Chassis.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.9 PCB10 (WK-5527) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB11 (WK-5528). [Reference page: 12-13] 3) Remove the three latches of Front Control Cover and then the PCB10 (WK-5527). When reinstalling the PCB10 (WK-5527), engage two latches of Front Control Cover first.
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TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3) Remove the Knob Cap. Holding the Knob down, loosen the screw and remove the Knob. 4) Disconnect the one connector from the PCB10 (WK-5527). Remove the four screws. Pull out the Opera- tion Panel and bring it down.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.11 PCB12 (WK-5615), Transformer (T1), Current Trans (CT2) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove PCB13 (WK-5569). [Reference page: 12-18] 3) Disconnect the one connector and cut the one snap band.
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TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 6) Remove the 16 screws. 7) Remove the PCB12 and T1 unit. 8) Cut the one snap band and remove the Current Trans (CT2). Manual No. 0-5001 13-16...
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SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 9) Remove the Dust Cover Sheet. Extend the electrode and remove the T-D Bus Bar1, T-D Bus Bar2 and T Center Bus Bar. 10) Remove the two PCB supporters and cushion. Remove the four screws and remove the Main Trans (T1).
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3.12 PCB13 (WK-5569) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the Nylon Hose. Remove the four screws. Remove the two terminals and open the Rear Panel. 3) Disconnect the six connectors and remove the two screws and two terminals.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.13 PCB16 (WK-5499) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the Nylon Hose. 3) Disconnect the two connectors. Remove the three PCB supporters and remove the PCB16 (WK-5499). 3.14 PCB14 (WK-5570) 1) Remove the Side Panel.
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 4) Remove the three PCB supporters from the PCB14 (WK-5570). 3.15 PCB17 (WK-4917) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the four screws and four terminals. 3) Remove the four screws and then open the Rear Board.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 4) Disconnect the one connector. Remove the two screws and one ground terminal and remove the PCB17 unit. 5) Remove the two screws and remove the S1 Bus Bar from the PCB17 (WK-4917). 3.16 PCB18 (WK-5861) 1) Remove the Side Panel.
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3.17 Discharge Resistor (R3) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the Nylon Hose. Remove the two bolts, two toothed washers, one washer, and one terminal. 3) Remove the four screws and open the Front Panel.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 5) Remove the one screw and one nut and remove the one terminal. 6) Remove the two screws and remove the Discharge Resistor (R3). 3.18 Current Limiting Resistor (R4, R5) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB18 (WK-5861).
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3.19 Resistor on High Frequency Unit (R6) 1) Remove the Side Panel. [Reference page: 11-1] 2) Cut the one snap band and remove the two terminals. Remove the one screw and remove the Resistor on High Frequency Unit (R6).
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 4) Remove the two terminals. Remove the one screw and two terminals. 5) Remove the one screw and one nut. Remove the one screw and Coupling Coil (CC1). 3.21 Reactor (FCH1) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB16 (WK-5499).
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 6) Remove the four screws and remove the Reactor (FCH1). Remove the Insulating Sheet. 3.22 Primary Thermistor (TH1) 1) Remove the Side Panel. [Reference page: 11-1] 2) Cut the three snap bands. Disconnect the one connector.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 5) Cut the four snap bands. Disconnect the one connector. Remove the one screw and then detach the Secondary Thermistor (TH2). Before installing a new therminstor, apply a uniform coat of silicone compound (Shinetsu Silicone G-747 or equivalent) on the base.
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 4) Remove the two screws and detach the Cooling Fan (FAN1). Do not have the wrong direction of the fan when reinstalling. 3.25 Solenoid Valve (SOL1) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the Nylon Hose.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.26 Main ON/OFF Switch (S1) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the four screws and four terminals. 3) Remove the two screws and detach the Main ON/OFF Switch (S1). Remove the two posts.
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TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3) Remove the four screws. Pull out the Front Control Cover and bring it down. 4) Disconnect the two connectors. Remove the one screw and two ground terminals. CN15 CN14 5) Remove the two screws and Remote Socket (CON1).
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.28 High Freguency Unit (HF.UNIT1) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the High Freguency Gap. Remove the six terminals. 3) Remove the two screws, two washers and detach the High Freguency Unit (HF. UNIT1).
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3) Remove the one screw and one nut. Disconnect the one connector. 4) Remove the one screw. Remove the Hall C. T. (HCT1) while slighty pressing down the bus bar. 3.30 Primary Diode (D1) 1) Remove the Side Panel.
SERVICE MANUAL TRANSTIG 200 ACDC MAINTENANCE 3.31 Secondary Diode (D2, D4, D5) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the PCB13 (WK-5569). [Reference page: 12-18] 3) Remove the PCB12 (WK-5615). [Reference page: 12-15] 4) Remove the two screws and two nuts and remove the bus bar.
TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3.32 Secondary IGBT (Q13) (PCB15 (WK-3367)) 1) Remove the side cover. [Reference page: 11-1] 2) Remove the PCB16 (WK-5499). [Reference page: 12-19] 3) Remove the PCB14 (WK-5570). [Reference page: 12-19] 4) Remove the one bolt and remove the one toothed washer, one washer and one terminal.
SERVICE MANUAL TRANSTIG 200 AC/DC MAINTENANCE 3.33 Reactor (L101) 1) Remove the Side Panel. [Reference page: 11-1] 2) Remove the Earth Inductance (L103). [Reference page: 12-35] 3) Remove the two screws and two cables. 4) Cut the snap band. Open the Reactor (L101) and Remove the Reactor (L101).
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TRANSTIG 200 AC/DC SERVICE MANUAL MAINTENANCE 3) Remove the two screws and the nut. Remove the Earth Inductance (L103). Manual No. 0-5001 13-36...
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SERVICE MANUAL TRANSTIG 200 AC/DC THIS PAGE LEFT INTENTIONALLY BLANK 13-37 Manual No. 0-5001...
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TRANSTIG 200 AC/DC SERVICE MANUAL APPENDIX 1 PARTS LIST Equipment Identification All identification numbers as described in the Introduction chapter must be furnished when ordering parts or making inquiries. This information is usually found on the nameplate attached to the equipment. Be sure to include any dash numbers following the Specificazztion or Assembly numbers.
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SERVICE MANUAL TRANSTIG 200 AC/DC & R4-5 W7001452 Resistor, gen 3.1, IPS MHS20A221KI 20W 220Ω W7001451 Resistor, gen 3.1, IPS MHS20A101KI 20W 100Ω W7001453 Switch, gen 3.1, IPS DCP-52SR50C-480V 2P-480V (185ACDC) 5505NBR1.5 DC24V 11VA/10W (with Gas SOL1 W7001604 Solenoid Valve, gen 3.1, IPS...
TRANSTIG 200 AC/DC SERVICE MANUAL PARTS LIST & W7001616 Sheet, dust cover F, gen 3.1, IPS E1B935200 W7001609 Sheet, dust cover R, gen 3.1, IPS E1B935600 p i l , 1 . W7001618 Hose, Nylon, gen 3.1, IPS T0425B Nylon Hose L=0.5m , 1 .
TRANSTIG 200 AC/DC SERVICE MANUAL APPENDIX 3 DIODE TESTING BASICS DIODE TESTING BASIC Testing of diode modules requires a digital Volt/ APPENDIX 4 DIODE TESTING BASIC Ohmmeter that has a diode test scale.Locate the diode module to be tested.Remove cables from mounting studs on diodes to isolate them within the module.Set the digital volt/ohm meter to the diode...
TRANSTIG 200 AC/DC SERVICE MANUAL APPENDIX 4: TRANSTIG 200 AC/DC ACCESSORIES Description Part No. Details 17 Series air cooled TIG torch TIG torch with 4 metre cable & remote 518710402 (suitable for TransTig 200Pi) current control TIG torch with 4 metre cable & remote...
The warranty is effective for the time stated below beginning on the date that the authorized distributor de- livers the products to the Purchaser. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the autho- rized distributor.
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CIGWELD. 4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the sup- ply of goods which are not of a kind ordinarily acquired for personal, domestic or household use or con- sumption to any one or more of the following (the choice of which shall be at the option of CIGWELD).
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Accredited Distributor of the equipment. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the prod- uct to the Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour.
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION CIGWELD, Australia Victor Technologies, China No 100 Lao Hongjing Rd 71 Gower Street Preston, Victoria Minhang District Australia, 3072 Shanghai, PR, 200235 Telephone: 86-21-64072626 Telephone: 61-3-9474-7400 Fax: 61-3-9474-7391 Fax: 86-21-64483032 Email: enquiries@cigweld.com.au Victor Technologies Asia Sdn Bhd...