CIGWELD 200i Service Manual
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CIGWELD 200i Service Manual

Transmig multi process welding inverter
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200i

Service Manual

TRANSMIG
MulTI pRoceSS
weldING INveRTeR
Revision: AD
Issue Date: March 26, 2013
Operating Features:
Art # A-10749
Manual No.: 0-5210

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Summary of Contents for CIGWELD 200i

  • Page 1: Service Manual

    200i TRANSMIG MulTI pRoceSS weldING INveRTeR Art # A-10749 Service Manual Revision: AD Issue Date: March 26, 2013 Manual No.: 0-5210 Operating Features:...
  • Page 2 YOU ARE IN GOOD COMPANY! The Brand of Choice for Contractors and Fabricators Worldwide. CIGWELD is the Market Leading Brand of Arc Welding Products for Victor Technologies International Inc. We are a mainline supplier to major welding industry sectors in the Asia Pacific and emerging global markets including;...
  • Page 3 Manufacturer assumes no liability for its use. Welding Power Supply Service Manual Number 0-5210 for: TRANSMIG 200i Inverter Plant Part Number W1005200 TRANSMIG 200i Inverter Power Source (packed) Part Number W1005201 TRANSMIG 200i Inverter Plant (Asia) Part Number W1005200M...

  • Page 4: Table Of Contents

    3.09 Volt-Ampere Curves ..................3-6 SECTION 4: OPERATION ..................4-1 4.01 Transmig 200i Power Source Controls, Indicators and Features ..... 4-1 4.02 Attaching the Tweco Professional Fusion MIG Torch (Euro) ......4-8 4.03 Installing Spool (300mm diameter) ............... 4-9 4.04 Installing Handispool (200mm diameter) ............
  • Page 5 Tweco Fusion 250 Mig Torch ................8-2 SECTION 9: OPTIONS AND ACCESSORIES ..............9-1 9.01 Options and Accessories ................9-1 CIGWELD - LIMITED WARRANTY TERMS TERMS OF WARRANTY – JULY 2010 WARRANTY SCHEDULE – JULY 2010 GLOBAL CUSTOMER SERVICE CONTACT INFORMATION ......Inside Rear Cover...

  • Page 7: Safety Instructions And Warnings

    SAFETY INSTRUCTIONS AND WARNINGS TRANSMIG 200i SECTION 1: SAFETY INSTRUCTIONS AND WARNINGS WARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.
  • Page 8 TRANSMIG 200i SAFETY INSTRUCTIONS AND WARNINGS 2. If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases. 3. If ventilation is poor, use an approved air-supplied respirator. WARNING 4. Read the Material Safety Data Sheets (MSDSs) and the FLYING SPARKS AND HOT METAL can cause injury.
  • Page 9 SAFETY INSTRUCTIONS AND WARNINGS TRANSMIG 200i Recommended Protective Filters for Electric Welding Approximate Range of Minimum Shade Number of Description of Process Welding Current in Amps Filter(s) Less than or equal to 100 100 to 200 Manual Metal Arc Welding - covered...

  • Page 10: Principal Safety Standards

    TRANSMIG 200i SAFETY INSTRUCTIONS AND WARNINGS 1.02 Principal Safety Standards WARNING Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd., Miami, FL 33126. MOVING PARTS can cause injury. Safety and Health Standards, OSHA 29 CFR 1910, from Superinten- Moving parts, such as fans, rotors, and belts can cut fingers and dent of Documents, U.S.

  • Page 11: Declaration Of Conformity

    Victoria 3072 Australia Description of equipment: Welding Equipment. (GMAW, FCAW, GTAW, MMAW) including, but not limited to CIGWELD Transmig 200i Multi Process Welding Inverter and associated accessories. Serial numbers are unique with each individual piece of equipment and details description, parts used to manufacture a unit and date of manufacture.

  • Page 12: Symbol Chart

    TRANSMIG 200i SAFETY INSTRUCTIONS AND WARNINGS 1.04 Symbol Chart Note that only some of these symbols will appear on your model. Wire Feed Function Single Phase Wire Feed Towards Workpiece With Three Phase Output Voltage Off. Three Phase Static Frequency Converter-...

  • Page 13: Servicing Hazards

    SAFETY INSTRUCTIONS AND WARNINGS TRANSMIG 200i 1.05 Servicing Hazards WARNING WARNING FLYING METAL or DIRT can injure eyes. The symbols shown below are used throughout this • Wear safety glasses with side shields or face shield during manual to call attention to and identify possible haz- servicing. ards. When you see the symbol, watch out, and follow • Be careful not to short metal tools, parts, or wires together...

  • Page 14: Emf Information

    TRANSMIG 200i SAFETY INSTRUCTIONS AND WARNINGS • Reinstall doors, panels, covers, or guards when maintenance 1.06 EMF Information is finished and before reconnecting input power. Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields WARNING Welding current, as it flows through welding cables, will cause MAGNETIC FIELDS can affect Implanted Medical electromagnetic fields.

  • Page 15: Introduction

    CAUTION 2.04 Description Refers to possible equipment damage. Cau- The Cigweld Transmig 200i is a self contained single tions will be shown in bold type. phase multi process welding inverter that is capable NOTE of performing GMAW/FCAW (MIG), MMAW (Stick) Offers helpful information concerning certain and GTAW (Lift TIG) welding processes.

  • Page 16: User Responsibility

    This equipment or any of its parts should not be altered • Work Clamp with 4m lead from standard specification without prior written approval of CIGWELD. The user of this equipment shall • Shielding Gas hose assembly have the sole responsibility for any malfunction which • Shielding Gas adaptor (supplied in Asia Version results from improper use or unauthorized modification Plant Part No.

  • Page 17: Safety And Installation

    STICK / TIG SAFE OPERATING REGION (MIG, TIG & STICK) 100 110 120 130 140 150 160 170 180 190 200 210 220 Welding Current (AMPS) Art # A-10438 Figure 3-1: Transmig 200i Duty Cycle Manual 0-5210 Safety and Installation...

  • Page 18: Specifications

    Open Circuit Voltage (VRD active) Protection Class IP23S IP23S Table 3-1: Transmig 200i Specification NOTE 1 The Effective Input Current should be used for the determination of cable size & supply requirements. NOTE 2 Motor start fuses or thermal circuit breakers are recommended for this application. Check local requirements for your situation in this regard.

  • Page 19: Environment

    Due to large variations in performance and specifications of different brands and types of generators, Cigweld cannot guarantee full welding output power or duty cycle on every brand or type of generator. Some small generators incorporate low cost circuit breakers on their outputs. These circuit breakers usually will have a small reset button, and will trip much faster than a switchboard type circuit breaker.

  • Page 20: Location

    TRANSMIG 200i SAFETY AND INSTALLATION 3.04 Location 3.07 Electrical Input Connections Be sure to locate the welder according to the following guidelines: WARNING • In areas, free from moisture and dust. ELECTRIC SHOCK can kill; SIGNIFICANT DC VOLTAGE is present after removal of • Ambient temperature between 0° C to 40° C. input power.

  • Page 21: Electromagnetic Compatibility

    SAFETY AND INSTALLATION TRANSMIG 200i 3.08 Electromagnetic Compatibility WARNING Extra precautions for Electromagnetic Compatibility may be required when this Welding Power Source is used in a domestic situation. A. Installation and Use - Users Responsibility The user is responsible for installing and using the welding equipment according to the manufacturer’s instructions.
  • Page 22 TRANSMIG 200i SAFETY AND INSTALLATION 2. Maintenance of Welding Equipment The welding equipment should be routinely maintained according to the manufacturer’s recommendations. All access and service doors and covers should be closed and properly fastened when the welding equipment is in operation.

  • Page 23: Volt-Ampere Curves

    TRANSMIG 200i 3.09 Volt-Ampere Curves Voltage-Amperage Curves shows maximum voltage and amperage output capabilities of welding power source. Curves of other settings fall between curves shown. Art # A-10435_AB Figure 3-2: Transmig 200i Volt-Ampere Curves Manual 0-5210 Safety and Installation...
  • Page 24 TRANSMIG 200i SAFETY AND INSTALLATION Notes Safety and Installation Manual 0-5210...

  • Page 25: Operation

    2. VRD Indicator ON/OFF Lights WARNING VRD is NOT fitted to Transmig 200i (Asia Version) Plant Part No W1005200M. A VRD (voltage reduction device) is a hazard reducing device designed to reduce electric shock hazards present on the output of welding power source when operating in MMAW (stick) mode. Note that the presence of VRD should not be used as a substitute for the use of appropriate safety practices as indicated in section one of this manual.
  • Page 26 TRANSMIG 200i OPERATION 3. Digital Amps Meter (Left Digital Display) MIG Mode This digital meter is used to display the pre-set (preview) Wirefeed Speed in Meters Per Minute (MPM) in MIG mode and actual welding amperage of the power source when welding. At times of non-welding, the digital meter will display a pre-set (preview) value of Wirefeed Speed.
  • Page 27 OPERATION TRANSMIG 200i 6. Positive Welding Output Terminal The positive welding terminal is used to connect the welding output of the power source to the appropriate welding accessory such as the MIG torch (via the MIG torch polarity lead), electrode holder lead or work lead.
  • Page 28 TRANSMIG 200i OPERATION 9. Remote Control Socket The 8 pin Remote Control Socket is used to connect remote control devices to the welding power source. To make connections, align keyway, insert plug, and rotate threaded collar fully clockwise. Negative Trigger Switch...
  • Page 29 OPERATION TRANSMIG 200i When MMAW (Stick) Mode is Selected In this mode the multifunction control knob is used to adjust arc force. Arc force control provides an adjustable amount of welding force (or “dig”) control. This feature can be particularly beneficial in providing the operator the ability to compensate for variability in joint fit-up in certain situations with particular electrodes.
  • Page 30 TRANSMIG 200i OPERATION 14. Digital Voltage Meter (Right Digital Display) MIG Mode This digital meter is used to display the pre-set (preview) Voltage in MIG mode and actual welding voltage of the power source when welding. At times of non-welding, the digital meter will display a pre-set (preview) value of Voltage.
  • Page 31 OPERATION TRANSMIG 200i 17. On / Off Switch This Single Phase circuit breaker performs a dual function. It is used to turn the unit on/off and it will also trip in the event of a fault. WARNING When the front digital displays are lit, the machine is connected to the Mains supply voltage and the internal electrical components are at Mains voltage potential.

  • Page 32: Attaching The Tweco Professional Fusion Mig Torch (Euro)

    Local / Spool Gun switch (ie in both local and Spool Gun modes). 22. Cooling Fan The Transmig 200i is fitted with a fan as needed feature. Fan as needed automatically switches the cooling fan off when it is not required. This has two main advantages; (1) to minimize power consumption, and (2) to minimise the amount of contaminants such as dust that are drawn into the power source.

  • Page 33: Installing Spool (300Mm Diameter)

    OPERATION TRANSMIG 200i 4.03 Installing Spool (300mm diameter) As delivered from the factory, the unit is fitted with a Wire Spool Hub which accepts a Spool of 300mm diameter. Remove the locking pin from the spool hub. Install the wire spool over the spool hub, locating the hole in the spool, with the alignment pin on the spool hub.

  • Page 34: Inserting Wire Into The Wire Feed Mechanism

    TRANSMIG 200i OPERATION 4.05 Inserting Wire into the Wire Feed Mechanism Release the tension from the pressure roller by turning the adjustable wire drive tension screw in an anti- clockwise direction. Then to release the pressure roller arm push the tension screw toward the front of the machine which releases the pressure roller arm (Figure 4-8).

  • Page 35: Feed Roller Pressure Adjustment

    OPERATION TRANSMIG 200i 4.06 Feed Roller Pressure Adjustment The pressure (top) roller applies pressure to the grooved feed roller via an adjustable pressure screw. These devices should be adjusted to a minimum pressure that will provide satisfactory WIREFEED without slippage. If slipping occurs, and inspection of the wire contact tip reveals no wear, distortion or burn back jam, the conduit liner should be checked for kinks and clogging by metal flakes and swarf.

  • Page 36: Wire Reel Brake

    This equipment is designed for use with welding grade (Inert) shielding gases only. NOTE Shielding Gas Regulator not included in the Transmig 200i (Asia Version) Plant Part No W1005200M. Shielding Gas Regulator Safety This regulator is designed to reduce and control high pressure gas from a cylinder or pipeline to the working pressure required for the equipment using it.
  • Page 37 OPERATION TRANSMIG 200i 4. DO NOT use the regulator as a control valve. When downstream equipment is not in use for extended periods of time, shut off the gas at the cylinder valve and release the gas from the equipment.
  • Page 38 TRANSMIG 200i OPERATION Operation With the regulator connected to cylinder or pipeline, and the adjustment screw/knob fully disengaged, pressurize as follows: 1. Stand to one side of regulator and slowly open the cylinder valve. If opened quickly, a sudden pressure surge may damage internal regulator parts.

  • Page 39: Setup For Mig (Gmaw) Welding With Gas Shielded Mig Wire

    OPERATION TRANSMIG 200i 4.10 Setup for MIG (GMAW) Welding with Gas Shielded Mig Wire A. Select MIG mode with the process selection control. (refer to Section 4.01.13 for further information) B. Connect the Mig torch polarity lead to the positive welding terminal (+). If in doubt, consult the electrode wire manufacturer.

  • Page 40: Setup For Mig (Gmaw) Welding With Gasless Mig Wire

    TRANSMIG 200i OPERATION 4.11 Setup for MIG (GMAW) Welding with Gasless Mig Wire A. Select MIG mode with the process selection control (refer to Section 4.01.13 for further information). B. Connect the Mig Torch polarity lead to the negative welding terminal (-). If in doubt, consult the electrode wire manufacturer.

  • Page 41: Setup For Spool Gun Mig (Gmaw) Welding With Gas Shielded Mig Wire

    OPERATION TRANSMIG 200i 4.12 Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded Mig Wire A. Select MIG mode with the process selection control (refer to Section 4.01.13 for further information). B. Connect the Mig torch polarity lead to the positive welding terminal (+). If in doubt, consult the electrode wire manufacturer.

  • Page 42: Setup For Tig (Gtaw) Welding

    TRANSMIG 200i OPERATION 4.13 Setup for TIG (GTAW) Welding A. Select Lift TIG mode with the process selection control (refer to Section 4.01.13 for further information). B. Connect the TIG Torch to the negative welding terminal (-). Welding current flows from the power source via heavy duty bayonet type terminals.

  • Page 43: Setup For Stick (Mmaw) Welding

    C. Select STICK mode with the process selection control (refer to Section 4.01.13 for further information). WARNING VRD is NOT fitted to Transmig 200i (Asia Version) Plant Part No W1005200M. WARNING Before connecting the work clamp to the work and inserting the electrode in the electrode holder make sure the mains power supply is switched off.

  • Page 44: Leak Testing The System

    TRANSMIG 200i OPERATION 4.15 Leak Testing the System Leak test the system before putting into operation. 1. Be sure that there is a valve in the downstream equipment to turn off the gas flow. 2. With the cylinder valve open, adjust the regulator to deliver the maximum required delivery flow rate.

  • Page 45: Troubleshooting

    TROUBLESHOOTING TRANSMIG 200i SECTION 5: TROUBLESHOOTING 5.01 Basic Troubleshooting-Power Source Faults The following table is a guide for analysing problems and making repairs to the Power Source. Fault Possible Cause Remedy There is no weld The main Power Switch is set to OFF...

  • Page 46: Advanced Troubleshooting

    TRANSMIG 200i TROUBLESHOOTING The following table is a guide for analysing problems and making repairs to the Power Source Fault Possible Cause Remedy 8 Wirefeed motor operates Internal wiring fault Check solenoid wiring header is plugged securely into Control when the torch trigger board.

  • Page 47: Test Equipment And Tools Needed For Troubleshooting And Servicing

    TROUBLESHOOTING TRANSMIG 200i 5.03 Test equipment and Tools Needed for Troubleshooting and Servicing Art # A-09849 • Digital Multimeter • DC clip-on ammeter • Screwdriver and spanner • CRO (20 Mhz bandwidth) & isolating transformer 5.04 Visually Inspect Visually inspect the inside of the Power Source. The levels of current present in these units can cause burning or arcing of PCB, transformers, switches, or rectifier when a failure occurs.

  • Page 48: Preliminary Dc Bus Measurement Of The Main Inverter Board

    TRANSMIG 200i TROUBLESHOOTING 5.05 Preliminary DC Bus Measurement of the Main Inverter Board WARNING Check DC bus voltage has discharged to less than 5VDC before servicing. Ensure the mains supply plug is disconnected from receptacle Art # A-10750 Voltage with Supply...

  • Page 49: Preliminary Check Of The Main Inverter Board

    TROUBLESHOOTING TRANSMIG 200i 5.06 Preliminary Check of the Main Inverter Board Read and follow safety information in Section 5.02 before proceeding. Art # A-10751 IGBT Testing Multimeter Lead Placement Diode Voltage Positive meter lead to testpoint 3 IGBT V8 & V8-1 0.2 –...

  • Page 50: Check Main Input Rectifier

    TRANSMIG 200i TROUBLESHOOTING DIODE Testing Multimeter Lead Placement Diode Voltage Positive meter lead to testpoint 10 DIODE V7 & V7-1 0.2 – 0.8 VDC Negative meter lead to testpoint 11 Positive meter lead to testpoint 12 DIODE T18, T19, T20, T21 0.2 –...

  • Page 51: Dc Bus Voltage Measurement

    TROUBLESHOOTING TRANSMIG 200i 5.08 DC Bus Voltage Measurement Apply voltage to the Power Source. There are extremely dangerous voltage and power levels present inside these Power Sources. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and trouble- shooting techniques.

  • Page 52: Pcb Connectors

    TRANSMIG 200i TROUBLESHOOTING 5.09 PCB Connectors Inverter PCB Art # A-10753 IN Header Pin Pin function Signal +15V 15 VDC IGBT 1 pwm drive signal, 15V p-p square wave 15 VDC pk IGBT 2 pwm drive signal, 15V p-p square wave...
  • Page 53 TROUBLESHOOTING TRANSMIG 200i DY2 Header Pin Pin function Signal +24V 24 VDC 0 VDC -24V -24 VDC Table 5-13 DY2 Header pin function (connects to SOURCE header on control PCB) DY1 Header Pin Pin function Signal +24V (solenoid positive) 24 VDC...
  • Page 54 TRANSMIG 200i TROUBLESHOOTING Motor PCB Art # A-10754 MT-IN Header Pin Pin function Signal Motor positive from Inverter PCB 24 VDC Motor negative from Inverter PCB 0 VDC Motor negative 0 VDC Motor positive 24 VDC Table 5-20 MT-IN Header pin function (Connects to MD header on Inverter PCB & to Motor)
  • Page 55 TROUBLESHOOTING TRANSMIG 200i Display PCB Art # A-10755 GUN Header Pin Pin function Signal +24V trigger positive (0V when trigger closed) 24 VDC 0VDC 0 VDC Table 5-25 GUN Header pin function (connects to GUN header on control PCB) GUN1 Header Pin...
  • Page 56 TRANSMIG 200i TROUBLESHOOTING R-G Header Pin Pin function Signal Spool gun motor negative 24 VDC +24V trigger positive (0V when trigger closed) 24 VDC 0VDC 0 VDC Spool gun motor 0 VDC -12VDC -12 VDC +12VDC +12 VDC Remote amps...
  • Page 57 TROUBLESHOOTING TRANSMIG 200i QF/DY Header Pin Pin function Signal +24V (VRD positive) 24 VDC Solenoid negative 0 VDC +24V (solenoid positive) 24 VDC 0 VDC Table 5-35 QF/FJ Header pin function (Connects to QF/FJ header on inverter PCB) FUNs Header Pin...

  • Page 58: Dip Switch Settings, Control Pcb

    Table 5-44 MB Header pin function (connects to J12 header on display PCB) 5.10 DIP Switch Settings, Control PCB DIP Switch SW0, control PCB Art # A-10757_AB SW0 position Function Set to OFF for Transmig 200i Set to ON for Transmig 200i Table 5-45 SW0 Dip Switch functions Troubleshooting 5-14 Manual 0-5210...

  • Page 59: Calibration

    TROUBLESHOOTING TRANSMIG 200i 5.11 Calibration Calibration Art # A-10757_AB Set SW0 position 1 to ON while the power source is turned off, to allow calibration of output volts & amps. Output Current Calibration Select STICK mode on the front panel.
  • Page 60 TRANSMIG 200i TROUBLESHOOTING Wire Speed Calibration NOTE: these adjustments are on the wiring side of the main inverter module circuit board. Art # A-10758 Select MIG mode on the front panel. Remove the load from the output terminals. Set MIG output voltage to maximum.

  • Page 61: Circuit Diagram

    TROUBLESHOOTING TRANSMIG 200i 5.12 Circuit Diagram WELDING TERMINALS FUSE REMOTE GUN1 Art # A-10759 Manual 0-5210 5-17 Troubleshooting...

  • Page 62: Main Circuit Description

    TRANSMIG 200i TROUBLESHOOTING 5.13 Main Circuit Description Turn off power and disconnect mains supply plug from receptacle before working on the unit. Allow two minutes for capacitors to discharge after disconnection from mains supply voltage. The mains supply voltage is connected via a double pole switch to the input rectifier Q1 through an EMC filter. Overvolt- age protection is provided by varistor CY1.

  • Page 63: Disassembly Procedure

    DISASSEMBLY PROCEDURE TRANSMIG 200i SECTION 6: DISASSEMBLY PROCEDURE 6.01 Safety Precautions for Disassembly Read and follow safety information in Section 5.02 before proceeding. Unplug unit before beginning Disassembly procedure. Manual 0-5210 Disassembly Procedure...

  • Page 64: Control Board Removal

    TRANSMIG 200i DISASSEMBLY PROCEDURE 6.02 Control Board Removal Read and follow safety information in Section 5.02 before proceeding with disassembly Remove case (refer to 5.04) before remove control board. 1. M4 Screw. Remove 4 screws from Control panel. 2. Disconnect DRIVE harness from DRIVE connector.

  • Page 65: Front Panel Assembly Removal

    DISASSEMBLY PROCEDURE TRANSMIG 200i 6.03 Front Panel Assembly Removal Read and follow safety information in Section 5.02 before proceeding with disassembly 1. Screws on front panel. 2. Positive output terminal bolts. Unscrew output terminal bolts. 3. Negative output terminal bolts. Unscrew Negative output terminal bolts.

  • Page 66: Front Panel (Operator Interface) Circuit Board Pcb3 Removal

    TRANSMIG 200i DISASSEMBLY PROCEDURE 6.04 Front Panel (Operator Interface) Circuit Board PCB3 Removal Read and follow safety information in Section 5.02 before proceeding with disassembly 1. Remove Control Panel screw (4). 2. Front Panel PCB. 3. Disconnect the harnesses from the connectors...

  • Page 67: Back Panel Removal

    DISASSEMBLY PROCEDURE TRANSMIG 200i 6.05 Back Panel Removal Read and follow safety information in Section 5.02 before proceeding with disassembly 1. Remove the screws on the back . 2. Remove Rear Panel screws . 3. Remove The Ground Wire. 4. Wire from Main PCB1.

  • Page 68: Power Switch S1 And Power Cord Removal

    TRANSMIG 200i DISASSEMBLY PROCEDURE 6.06 Power Switch S1 and Power Cord Removal Read and follow safety information in Section 5.02 before proceeding with disassembly 1. Gas inlet. Remove gas inlet from rear panel. 2. Remove The Ground Wire. 3. Remove the screws which control the supply cord.

  • Page 69: Base Panel Removal

    DISASSEMBLY PROCEDURE TRANSMIG 200i 6.07 Base Panel Removal Read and follow safety information in Section 5.02 before proceeding with disassembly 1. Remove Wire Feeder Screws. 2. Remove inductor assembly Screws. 3. Remove Main PCB assembly Screws. 4. Remove Central Panel Screws.
  • Page 70 TRANSMIG 200i DISASSEMBLY PROCEDURE Notes Disassembly Procedure Manual 0-5210...

  • Page 71: Assembly Procedures

    ASSEMBLY PROCEDURE TRANSMIG 200i SECTION 7: ASSEMBLY PROCEDURES 7.01 Installing Base Board 1. Main Power PCB assembly. 2. Install main PCB assembly screws 3. Install inductor assembly Screws. 4. Install Wire Feeder Screws. 5. Install Central Panel Screws. Art # A-10766...

  • Page 72: Installing Back Panel

    TRANSMIG 200i ASSEMBLY PROCEDURES 7.02 Installing Back Panel 1. Install gas inlet. 2. Install the power supply cord and the screws. 3. Install fan. 4. Reconnect the pipe to gas inlet and the screw. 5. Reconnect the supply wires. 6. Reconnect the supply wires which connect to main PCB.

  • Page 73: Installing Front Panel

    ASSEMBLY PROCEDURE TRANSMIG 200i 7.03 Installing Front Panel 1. Reinstall output Dinse on front panel with 27mm wrench. Reconnect positive output terminal bolts and tighten with 17mm wrench. ( Note: reconnect wires, pay attention to the wire colour.) Reconnect negative output terminal bolts and tighten with 17mm wrench. (note: reconnect wires and pay attention to the wire colour.)

  • Page 74: Installing Main Control Panel And Clear Cover Sheet

    TRANSMIG 200i ASSEMBLY PROCEDURES 7.04 Installing Main Control Panel and Clear Cover Sheet Refer to diagram on page 7-5. 1. Install 4 screws. 2. Plug harness into DRIVE connector. 3. Plug harness into SOURCE connector. 4. Plug harness into CR connector.
  • Page 75 ASSEMBLY PROCEDURE TRANSMIG 200i Art # A-10760 Art # A-10769 Manual 0-5210 Assembly Procedures...

  • Page 76: Installing Case

    TRANSMIG 200i ASSEMBLY PROCEDURES 7.05 Installing Case 1. Install Ground Screw, which connects the ground wire to the cover. 2. Install case. Install Screws. Tighten screws. Art # A-10770 Install Screws Art # A-10771 Tighten Screws Front&Rear Assembly Procedures Manual 0-5210...

  • Page 77: Key Spare Parts

    W7005606 Supply Circuit Breaker / Mains Supply Switch W7004911 CT, Output W7004913 Shielding Gas Hose Assembly (not shown) 7976411 Friction Washer for Spool Hub 702337 Spool Hub W7005635 Latch, door, slide (not shown) W7005636 Resistor, Inrush 200i Table 8-1 Key Spare Parts Manual 0-5210 Key Spare Parts...

  • Page 78: Tweco Fusion 250 Mig Torch

    TRANSMIG 200i KEY SPARE PARTS 8.02 Tweco Fusion 250 Mig Torch MIG Torch Part No: W4013701 A-09659 TWECO FUSION MIG TORCH PARTS ITEM PART NO. DESCRIPTION OTW22/50 Nozzle 13mm OTW22/62 Nozzle 16mm OTW14/23 Contact Tip 0.6mm OTW14/30 Contact Tip 0.8mm OTW14/35 Contact Tip 0.9mm...

  • Page 79: Options And Accessories

    Feed Roll 1.0/1.2mm U groove (soft) 7977732 Feed Roll 0.8/0.9mm V groove knurled (flux cored) 704277 Feed Roll 1.2/1.6mm V groove knurled (flux cored) W7004913 Shielding Gas Hose Assembly WSPLIER MIG Pliers Table 9-1: Transmig 200i Options and Accessories List Manual 0-5210 Options and Accessories...

  • Page 80: Cigweld - Limited Warranty Terms

    WELD whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based. No employee, agent, or representative of CIGWELD is authorized to change this warranty in any way or grant any other warranty.

  • Page 81: Terms Of Warranty – July

    CIGWELD. 4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the supply of goods which are not of a kind ordinarily acquired for personal, domestic or household use or consumption to any one or more of the following (the choice of which shall be at the option of CIGWELD).

  • Page 82: Warranty Schedule – July

    Accredited Distributor of the equipment. Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour. CIGWELD reserves the right to request documented evidence of date of purchase.

  • Page 83: Global Customer Service Contact Information

    GLOBAL CUSTOMER SERVICE CONTACT INFORMATION Cigweld, Australia Victor Technologies, China 71 Gower Street No.100 Lao Hongjing Rd, Preston, Victoria Minhang District Australia, 3072 Shanghai 200235 Telephone: 61-3-9474-7400 China Fax: 61-3-9474-7391 Telephone: 86-21-64072626 Email: enquiries@cigweld.com.au Fax: 86-21-64483032 Victor Technologies USA Victor Technologies Asia Sdn Bhd...
  • Page 84 Asia Pacific Regional Headquarters 71 Gower Street Preston, Victoria, Australia, 3072 Telephone: +61 3 9474 7400 FAX: +61 3 9474 7391 Email: enquiries@cigweld.com.au www.cigweld.com.au...

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