Snorkel MHP 13/35 Mark II Maintenance And Repair Parts Manual
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Snorkel MHP 13/35 Mark II Maintenance And Repair Parts Manual

Snorkel MHP 13/35 Mark II Maintenance And Repair Parts Manual

Cherry picker engine powered, gasoline/diesel battery electric
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Maintenance and
Repair Parts
Manual
Mark II
Engine Powered
Gasoline/Diesel
Battery Electric
MHP13/35
MHP15/44
P/N 12785B
January 2009 Rev D
From Serial Number NZ080616

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Summary of Contents for Snorkel MHP 13/35 Mark II

  • Page 1 Maintenance and Repair Parts Manual Mark II Engine Powered Gasoline/Diesel Battery Electric MHP13/35 MHP15/44 P/N 12785B January 2009 Rev D From Serial Number NZ080616...
  • Page 2 Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Section A. - General Specifications Section B. - Maintenance Information General Specifications MHP13/35 Mark II..i About this Manual: ......ix General Specifications MHP15/44 Mark II .
  • Page 4 Table of Contents Section 1. - Repair Parts Section 2. - Hydraulics Trailer assembly MHP13/35 ....1-3 Hydraulic schematic drawing for standard units . . . 2-3 Trailer assembly MHP13/35 .
  • Page 5 Table of Contents Section 4. - Options Section 3. - Electrical Engine assembly, Robin (Sheet 1) ... . . 4-2 Electrical schematic ......3-3 Engine assembly, Robin (Sheet 2) .

  • Page 7: Section A. - General Specifications

    Section A. - General Specifications The Snorkel MHP13/35 & MHP15/44 Mark II are boom supported elevating work platforms built to conform to these standards, American Standard ANSI A92.2 Australian Standard AS1418-10(Int) Elevating Work Platforms. General Specifications MHP13/35 Mark II SPECIFICATIONS MHP13/35 Mark II 12.6m...

  • Page 8: General Specifications Mhp15/44 Mark Ii

    Hydraulic system 4 independently operated hydraulic outriggers with safety Stabilisation interlocks 3.7 x 3.6m 12' 1" x 13' 9" Stabiliser footprint (max.) Snorkel orange base and covers, white turret and booms Standard colour 2.1m 6' 10" Transport height 7.45m 24' 5"...

  • Page 9: Engine Specifications

    General Specifications Engine Specifications Engine Make Honda (gas o line) Model GX 160 Engine type 4-stroke, over head valve, 1 cylinder Displacement 163 cm (9.9 cu-in) Bore x Stroke 68 x 45 mm (2.7 x 1.8 in) Max. output 4 kW/4,000 rpm Max.

  • Page 10: Working Envelope Mhp13/35 Mark Ii

    General Specifications Working Envelope MHP13/35 Mark II 42.6 39.3 32.8 29.5 26.2 22.9 19.6 16.4 13.1 METRES 13.1 13.1 16.4 19.6 22.9 FEET page iv Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 11: Stowed Unit Dimensions Mhp13/35 Mkii

    General Specifications Stowed Unit Dimensions MHP13/35 MKII 3.46m 5.99m (6.20m Includes optional rotator) 1.58m MHP13/35 & MHP15/44 Mark II – 12785B Rev D page v...

  • Page 12: Working Envelope Mhp15/44 Mark Ii

    General Specifications Working Envelope MHP15/44 Mark II 52.5 49.2 45.9 42.6 39.3 32.8 29.5 26.2 22.9 19.6 16.4 13.1 METRES 16.4 13.1 13.1 16.4 19.6 22.9 26.2 FEET page vi Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 13: Stowed Unit Dimensions Mhp15/44 Mkii

    General Specifications Stowed Unit Dimensions MHP15/44 MKII 4.79m 7.45m (7.56m Includes optional rotator) 1.77m MHP13/35 & MHP15/44 Mark II – 12785B Rev D page vii...

  • Page 15: Section B. - Maintenance Information

    Electrical (Section 3), contains listings and current production machines only. drawings of electrical components installations including wiring schematics. While Snorkel has attempted in every way to confirm that all information in this manual is correct, Options improvements are being constantly made to the machine that may not be reflected in this manual.

  • Page 16: Maintenance Schedules

    Maintenance schedules cylinder. Snorkel has established a Preventive Maintenance When raising a portion of the machine, be sure that Schedule that includes: adequate blocking is properly positioned - Do not Daily Maintenance (Operator’s Inspection)

  • Page 17: Daily Maintenance

    Pins and pin keepers Visually inspect (installation, condition) Hydraulic Hose Age Hoses used in Snorkel production units are manufactured by Hydraulink, Parker and Eaton and have a code stamped on them that offers the following information. Hydraulink Sample Hose Code...

  • Page 18: 90 Day Or 150 Hour Maintenance

    Maintenance Information 90 Day or 150 Hour Maintenance (Trained Service Technician) Components Service Required Recommended Lubricant or Further Instructions Daily maintenance Perform maintenance as per schedule Preventive inspection Perform inspection, complete form Retain copy of checklist maintenance checklist Placards and decals inspection Inspect using drawing and parts listing Replace any missing or in section 1 (repair parts)

  • Page 19: Lubricants

    Snorkel. repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and Pressure gun application serviced at recommended intervals.

  • Page 20: Return Filter

    4. Lower the lower boom and raise the information. hydraulic legs. If questions still remain, contact Snorkel for further 5. Check the oil level as in information. 6. Lower stabiliser legs to operating position.
  • Page 21 Maintenance Information Lead-acid batteries contain sulfuric acid Lead-acid batteries produce flammable and which will damage eyes or skin on contact. explosive gases. NEVER allow smoking, When working around batteries, ALWAYS flames or sparks around batteries. wear a face shield to avoid acid in eyes. If acid contacts eyes, flush immediately with clear water and get medical attention.

  • Page 22: Preventive Inspection Maintenance

    Maintenance Information Preventive inspection maintenance 90 day or 150 hour checklist OK OK - No Service Required Serial Number Corrective Action Required Corrected, (Record description of corrective action). Check Inspection Procedures Codes Decals and placards (2,8) Platform rotator (Optional) (3,4) (1) Weld cracks, dents and/or rust Platform rotation holding valve (3,4) (2) Installation...
  • Page 23 Maintenance Information Corrective Action Required Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By: Date MHP13/35 &...

  • Page 24: Torque Chart

    Maintenance Information Torque chart PROPERTY CLASS 8.8 PROPERTY CLASS 10.9 TENSILE STRESS NOM SIZE TORQUE (N.m) TORQUE (N.m) CLAMP CLAMP AREA LOAD LOAD LUBED LUBED PITCH (mm ) k=0.20 k=0.15 k=0.20 k=0.15 x 0.5 5.03 2 200 1.32 0.99 2 990 1.79 1.34 M3.5 x 0.6...

  • Page 25: To Order Service Or Repair Parts

    Maintenance Information To order service or repair parts Manuals When placing an order for service or repair parts, Manuals are available from Snorkel to support any please have the following information available for of the machines that we produce. your machine.

  • Page 26: Stability Testing Mhp13/35

    Maintenance Information The test procedure is as follows (Refer Figure 1). Stability Testing MHP13/35 1. Set a pulley with rope, 5.985m above the Introduction ground on a fixed pole. The purpose of this test is to assess if the MHP 1335 2.
  • Page 27 Maintenance Information Figure 1 ROPE CHAIN 70.1 M +W 7000 RATED LOAD R = 239kg MANUAL FORCE M = 44.8kg STANDARD MACHINE WIND FORCE W = 25.3kg = 217kg WITH ROTATOR LOAD ON PULLEY = 70.1kg MHP13/35 & MHP15/44 Mark II – 12785B Rev D page xxi...

  • Page 28: Stability Testing Mhp15/44

    Maintenance Information The test procedure is as follows (Refer Figure 2). Stability Testing MHP15/44 1. Set a pulley with rope, 6.85m above the Introduction ground on a fixed pole. The purpose of this test is to assess if the MHP 1544 2.
  • Page 29 Maintenance Information Figure 2 ROPE CHAIN 72.2 M +W 8240 RATED LOAD R = 220kg MANUAL FORCE M = 45kg STANDARD MACHINE WIND FORCE W = 27.2kg = 194kg WITH ROTATOR LOAD ON PULLEY = 72.2kg MHP13/35 & MHP15/44 Mark II – 12785B Rev D page xxiii...
  • Page 30 Section 1. - Repair Parts Section 1 Trailer assembly MHP13/35 ....1-3 Trailer assembly MHP13/35 ....1-4 Trailer assembly drawing MHP13/35 .
  • Page 31 page 1 - 2 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 32: Trailer Assembly Mhp13/35

    Trailer assembly MHP13/35 Trailer assembly MHP13/35 Item Part No Description 12775 Trailer assembly 1273 Level bubble 1651 4 bank Casappa valve - (Not used when auto stabiliser option fitted) 1771-1 Lynch pin 3603-06 Plain washer 3603-08 Plain washer 3603-10 Plain washer 3603-12 Plain washer 3606-06025...

  • Page 33: Trailer Assembly Drawing Mhp13/35

    Trailer assembly MHP13/35 Trailer assembly MHP13/35 Item Part No Description 3610-20040 Bolt 12336A Leg cylinder assembly 12772-2 Tyre 3603-20 Plain washer 3611-20 Nylock nut 3626-5 Flanged bush 3626-1 Flanged bush 12439 Hose protector 3610-16100 Bolt (check thread length) 3604-06020 Screw 12703-3 U-bolt 12826...
  • Page 34 Trailer assembly drawing MHP13/35 TITLE Trailer Assembly Snorkel Model MHP13/35 MKII Page 1-5...

  • Page 35: Trailer Assembly Drawing Mhp15/44

    Trailer assembly drawing MHP15/44 TITLE Trailer Assembly Snorkel Model MHP1544 MKII DWG. 12427B Page 1-6...

  • Page 36: Trailer Assembly Mhp15/44

    Trailer assembly MHP15/44 Trailer assembly MHP15/44 Item Part No Description 12777 Trailer assembly 1273 Level bubble 1651 4 bank Casappa valve - (Not used when auto stabiliser option fitted) 1771-1 Lynch pin 60030-061 Plain washer 3603-06 Plain washer 3603-08 Plain washer 3603-10 Plain washer 3603-12...
  • Page 37 Trailer assembly MHP15/44 Trailer assembly MHP15/44 Item Part No Description 60000-036 Roll pin 12336A Leg cylinder assembly 3603-20 Plain washer 3611-20 Nylock nut 3626-1 Flanged bush 3604-06020 Screw 12772-1 Wheel rim 3603-16 Plain washer 3611-16 Nylock nut 12703-3 U bolt 12826 U bolt attachment plate 3605-012...

  • Page 39: Boom Assembly Mhp13/35

    Boom assembly MHP13/35 Boom assembly MHP13/35 Item Part No Description 12774 Boom assembly 1814 Nylon cable gland 3604-04040 Metric head pan screw 1771-1 Lynch pin 3606-06020 Countersunk screw 3610-10020 Metric bolt 3603-06 Plain washer 3626-1 Flanged bush 3626-10 Flanged bush 3626-13 Flanged bush 3626-5...

  • Page 40: Boom Assembly Drawing Mhp13/35

    Boom assembly drawing MHP13/35 TITLE Boom Assembly Page 1-11 Snorkel Model MHP13/35 MKII DWG. 12774...
  • Page 41 Boom assembly drawing MHP15/44 TITLE Boom Assembly Page 1-12 Snorkel Model MHP15/44 MKII...

  • Page 42: Boom Assembly Mhp15/44

    Boom assembly MHP15/44 Boom assembly MHP15/44 Item Part No Description 12776 Boom assembly 1814 Nylon cable gland 3604-04040 Metric head pan screw 1771-1 Lynch pin 3606-06020 Countersunk screw 3610-10020 Metric bolt 3603-06 Plain washer 3626-1 Flanged bush 3626-10 Flanged bush 3626-13 Flanged bush 3626-5...

  • Page 43: Jib Boom Assembly

    Jib boom assembly Jib boom assembly Item Part No Description 12774 Jib boom assembly, MHP13/35 12776 Jib boom assembly, MHP15/44 3610-10020 Bolt 3626-1 Flanged bush 3626-10 Flanged bush 3626-13 Flanged bush 8626 Pin keeper 11492-3 Tab washer 12288-120 Upper flyboom weldment 12288-110 Lower flyboom weldment 12349...

  • Page 44: Jib Boom Assembly Drawing

    Jib boom assembly drawing TITLE Jib Boom Assembly Snorkel Medels Page 1-15 MHP13/35 & MHP15/44 MKII...

  • Page 45: Column Assembly Drawing

    HYDRAULIC OIL TANK ASSEMBLY Column assembly drawing (See Hydraulics Section) MAIN CONTROL MANIFOLD (See Hydraulics Section) ENGINE ASSEMBLY (See Repair Parts Section) TITLE Column assembly Snorkel Models Page 1-16 DWG. 12778 MHP13/35 & MHP15/44 MKII...

  • Page 46: Column Assembly

    Column assembly Column assembly Item Part No Description 12778 Column assembly 1034-120 Hardened washer 1067 Slew ring 1288 Battery 1814 Cable gland 11942 Slew pinion 3605-05 Plain washer 3603-06 Plain washer 60030-197 Plain washer 12377A Main control manifold 3603-12 Plain washer 3603-12HD Plain washer 3604-04030...
  • Page 47 Column assembly Item Part No Description 12483-4 Tube 12483-3 Connector 12483-2 Adaptor 12381-40 Heat deflector 9990 Thrust washer page 1 - 18 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 49: Column Covers

    Column covers Column covers Item Part No Description 3603-05 Plain washer 3603-08 Plain washer 3606-03008 Countersunk screw 3611-03 Metric nylock nut 3611-05 Metric nylock nut 12406 Spur washer 3660-05020 Countersunk screw 12388 Cover kit Note: Covers can not be purchased individually, only as a complete kit 12401 Latch, compression 12403...

  • Page 50: Column Covers Drawing

    Column covers drawing TITLE Covers Snorkel Models Page 1-21 DWG. 12381A MHP13/35 & MHP15/44 MKII...

  • Page 51: Fold Down Step Assembly

    Step assembly drawing Basket Assembly ATTACHMENT DETAIL TITLE Fold Down Step Assembly Snorkel Models Page 1-22 MHP13/35 & MHP15/44 MKII...

  • Page 52: Step Assembly

    Step assembly Step assembly Item Part No Description 12480A Fold down step assembly 3603-08 Plain washer 3603-12 Plain washer 3605-06 Spring washer 3610-06016 Metric bolt 3611-08 Metric nylock nut 3668-08025 Socket button head screw 11429-32 Bush 11429-33 Spring retainer 11429-34 Spring 12480-10 Step mount, left...

  • Page 53: Engine Assembly

    Engine assembly Engine assembly Item Part No Description 12413 Engine assembly 1171-4 Honda GX160 1171-4-022 Regulator / rectifier GX160 1171-4-025 Loom, Honda rectifier 1650-030 Battery cable 1650-031 Battery cable 1659 Gear pump 1880 Drive coupling 3602-06 Metric nut 3603-05 Plain washer 3603-06 Plain washer 3603-10...

  • Page 54: Engine Assembly Drawing

    Engine assembly drawing Engine assembly drawing DWG. 12413 MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 1 - 25...

  • Page 55: Basket Assembly

    Basket assembly Basket assembly Item Part No Description 12327A Basket assembly 2022-002 Clamp 3603-05 Plain washer 3603-06 Plain washer 3603-08 Plain washer 3604-05020 Machine screw 3605-05 Spring washer 3610-05016 Metric bolt 3610-06020 Metric bolt 3610-08030 Metric bolt 3610-08065 Metric bolt 3611-06 Nylock nut 3611-08...

  • Page 56: Basket Assembly Drawing

    Basket assembly drawing Basket assembly drawing DWG. 12327A MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 1 - 27...

  • Page 57: Tow Coupling Hydraulic

    Tow coupling hydraulic Tow coupling hydraulic Item Part No Description 11572 Coupling assembly, TC40HM/50mm 12780 Coupling assembly, (NZ only, 1 ") 11572-1 Body 11572-2 Main shaft and head assembly 9946-15 Main shaft spring 9946-13 Reverse lock 9946-14 Thrust ring 9946-17 Collar 60015-017 Grub screw 1 ¼”...

  • Page 58: Tow Coupling Hydraulic, Drawing

    Tow coupling hydraulic, drawing Tow coupling hydraulic, drawing MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 1 - 29...

  • Page 59: Placards And Decals Installation

    Decal, hydraulic oil level 12424 Decal, towing speed 9207 Decal, hydraulic oil 9428 Decal, danger (Australia only) 1843 Decal, warning (New Zealand only) 569295 Decal, Snorkel 562426 Decal, operation manual 0083426 Decal, tie down 12447 Decal, MHP13/35 12461 Decal, MHP15/44 9213...

  • Page 60: Placards And Decals Drawing

    Placards and decals drawing Alternate Decal Location Placards and decals drawing 22 x 8 7 4 2 16 19 11 x 4 21 x 4 Alternate Decal Location MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 1 - 31...

  • Page 61: 1750Kg Axle

    1750kg axle 1750kg axle Item Part No Description 12701 Axle assembly 11570-10 Wheel bearing kit (Includes 1,2,3,4) Wheel bearing Wheel bearing Wheel bearing 12362-1 Wheel hub 9297-7 Seal kit, hub 12362-2 1 Pair Brake pads 1033-008 Nut kit (Includes 10,11) Washer Split pin 9922-7...
  • Page 62 Axle assembly drawing See Pages 1-3 to 1-4 Trailer Assembly 1335 & Pages 1-6 to 1-8 Trailer Assembly 1544 for further details TITLE 1750kg Axle Assembly Hydraulic, Disc Brakes Page 1-33 Snorkel models MHP13/35 & 15/44...

  • Page 64: Section 2. - Hydraulics

    Section 2. - Hydraulics Section 2 Hydraulic schematic drawing for standard units . . . 2-3 Hydraulic schematic drawing for units fitted with self level stabilisers ..2-4 Main control valve ......2-5 Upper lift cylinder assembly .
  • Page 65 page 2 - 2 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...
  • Page 66 VALVE VALVE TANK STABILISER ACCUM TANK AUX. PORT PORT PORT MOTOR PUMP AUX. MOTOR OPTION RETURN FILTER 10 MICRON LEG 4 TITLE Hydraulic schematic for LEG VALVE BANK standard machines Snorkel Models MHP13/35 & MHP15/44 MKII Page 2-3 SEPT 2007...

  • Page 67: For Units Fitted With Self Level Stabilisers

    STABILISER ACCUM TANK AUX. PORT PORT PORT MOTOR PUMP AUX. MOTOR OPTION RETURN FILTER 10 MICRON LEG 4 LEG VALVE BANK 11921 TITLE Hydraulic schematic for units fitted with self level stabilisers Page 2-4 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 68: Main Control Valve

    Main control valve Main control valve Item Part No Description 12377A Main control valve assembly 11415-1P Stabiliser solenoid 11415-2 Flow compensator 11415-3P Main relief valve 2500 psi 11415-4P Solenoid emergency lower 11415-5P Manual emergency lower 11415-6P Check valve 4 psi 11415-77 Proportional flow control 11415-8P...

  • Page 69: Upper Lift Cylinder Assembly

    Upper lift cylinder assembly Upper lift cylinder assembly Item Part No Description 12333A Upper lift cylinder assembly 12333 Upper Lift cylinder 12333K Seal kit 3626-6 Flanged permaglide bush 7031-002 JICM x UN O-Ring M elbow 10856-1 Counterballance cartridge 10856-2 Check cartridge 10856-3 Velocity fuse 506-5705...

  • Page 70: Lower Lift Cylinder Assembly

    Lower lift cylinder assembly Lower lift cylinder assembly Item Part No Description 12334A Lower lift cylinder assembly 12334 Lower lift cylinder 12334K Seal kit 3626-1 Flanged permaglide bush 3626-6 Flanged permaglide bush 7031-002 JICM x UN O-Ring M Elbow 10856-1 Counterbalance cartridge 10586-2 Check cartridge...

  • Page 71: Flyboom Cylinder Assembly

    Flyboom cylinder assembly Flyboom cylinder assembly Item Part No Description 12332A Flyboom cylinder assembly 12332 Flyboom cylinder 12332K Seal kit 7031-002 JICM x UN O-Ring M elbow 10856-1 Counterbalance cartridge 10976-1 Cavity plug 3626-10 Flanged permaglide bush DWG. 12332A page 2 - 8 Rev D MHP13/35 &...

  • Page 72: Stabiliser Leg Cylinder Assembly

    Stabiliser leg cylinder assembly Stabiliser leg cylinder assembly Item Part No Description 12336A Stabiliser leg cylinder assembly 12336 Stabiliser leg cylinder 12336K Seal kit 3603-06 Plain washer 3663-04025 Hex head socket cap screw 3605-06 Spring washer 3610-06012 Metric bolt 3610-06020 Metric bolt 3611-04 Metric Nylock nut...

  • Page 73: Hydraulic Oil Tank Assembly

    Hydraulic oil tank assembly Hydraulic oil tank assembly Item Part No Description 14430A Hydraulic oil tank assembly 3603-06 Plain washer 3605-06 Spring washer 3611-06 Metric Nylock nut 3613-06030 Metric cap screw 7013-002 BSPP (Dowty) x JICM nipple 7034-004 0.5" BSPTM plug 11430-7 Suction pipe weldment (Replaces plug for electric motor option) 11430-10...

  • Page 74: Optional Rotator Cylinder Assembly

    Optional Rotator cylinder assembly Optional Rotator cylinder assembly Item Part No Description 12330A Rotator cylinder assembly 12330 Rotator cylinder 12330K Seal kit 3626-3 Flanged permaglide bush 7046-012 Elbow, BSPTM x JICM 7019-018 Nipple, BSPTM x JICM DWG. 12330A MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 2 - 11...

  • Page 75: Optional Oil Distributor Assembly - 2 Port

    Optional Oil distributor assembly - 2 port Optional Oil distributor assembly - 2 port Item Part No Description 12679A Oil distributor assembly, 2 port 3603-06 Plain washer 3605-06 Spring washer 3610-06020 Metric bolt 11957-3 Distributor cap 12679 Power plate rotator 12679-20 Spacer plate 60005-008...

  • Page 76: Optional Oil Distributor Assembly Drawing

    Optional Oil distributor assembly drawing Opti onal distr ibut or asse mbly draw MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 2 - 13...

  • Page 77: Optional Automatic Stabiliser

    Optional Automatic stabiliser Optional Automatic stabiliser Item Part No Description 11921A Manifold block assembly 11415-11 12V coil 11415-9 Valve spool 7034-001 Cavity Plug page 2 - 14 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 78: Section 3. - Electrical

    Section 3. - Electrical Section 3 Electrical schematic ......3-3 Electrical schematic, Auto stabiliser ... . 3-4 Electrical schematic, Lombardini diesel .
  • Page 80 P/N 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS R3 = STABILISER RELAY P/N 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX TITLE Electrical Schematic for standard machines Page 3-3 Revision B Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 81: Electrical Schematic - Auto Stabiliser Option

    BOOM COIL LIFT HOUR ENABLE METER LIFT LIGHT ENABLE LEFT LEFT BATTERY LIGHT CHOKE SOLENOID HONDA DOWN DOWN RIGHT RIGHT HONDA COIL STARTER Page 3-4 TITLE Electrical schematic, Auto Stabiliser Option: Snorkel Models MHP13/35 & MHP15/44 MKII February 2007 Revision...

  • Page 82: Lombardini Diesel Option

    P/N 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS R3 = STABILISER RELAY P/N 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX TITLE Electrical Schematic for Lombardini diesel option Page 3-5 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 83: Electrical Schematic

    R2 = IGNITION RELAY P/N 1650-010 (A1 - A12) and (B1 - B12) REPRESENT TERMINALS R3 = STABILISER RELAY P/N 1650-010 ON TERMINAL STRIP IN THE LOWER CONTROL BOX TITLE Electrical Schematic 10.9 metre option fitted Page 3-6 Snorkel model MHP15/44 MKII...

  • Page 84: Electrical Schematic, Bi-Energy Option

    SWITCH STAB LIFT ENABLE HOUR ENABLE SWITCH LIGHT METER LIFT HONDA STABILISER DC/DC ENABLE COIL COIL LIGHT CONVERTER CHOKE HONDA SOLENOID BATTERY START SWITCH MOTOR 250A TITLE Electrical Schematic for Bi-Energy machines Page 3-7 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 86: Automatic Stabiliser Control Box Assembly

    Automatic stabiliser control box assembly Automatic stabiliser control box assembly Item Part No Description 12433-1 Control box assembly, auto stabiliser 12404 Control box 12536-3 LED, 12V green 3604-05020 Pan head screw 302-0016 Switch, toggle, SPDT (M/OFF/M) 12416 Hinge (not shown) 12408 Seal (not shown) 12515...

  • Page 87: Upper Control Box Assembly

    Upper control box assembly Upper control box assembly Item Part No Description 12385A Upper control box assembly 8808-1 Start switch 3 position 9776 Collar and contact block 9775 Stop switch head 12536-3 LED, 12V, green 304-0412 Rheostat 304-0348 Knob, speed control switch 302-0018 Switch, toggle DPDT (M/OFF/M) 302-0015...

  • Page 88: Lower Control Box Assembly

    Lower control box assembly Lower control box assembly Item Part No Description 12521A Lower control box assembly 12521-1 Control box, lower 56368-6 Circuit breaker, 15 amp 304-0438 Knob, speed control switch 1814 Cable gland (not shown) 1815 Cable gland (not shown) 9775 Stop switch head 10744...

  • Page 89: 240V Ac Motor Option Drawing

    240V AC motor option drawing 240V AC motor option drawing HONDA STARTER (terminal 85) SOLENOID CONTACTOR RELAY NEUTRAL PHASE LINE AC MOTOR SWITCH LOAD EARTH To B12 MOTOR To A8 12v.DC POWER SUPPLY page 3 - 12 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 90: Ac Motor Option With 240Vac Outlet Drawing

    AC motor option with 240VAC outlet drawing AC motor option with 240VAC outlet drawing HONDA STARTER (terminal 85) SOLENOID SOCKET OUTLET CONTACTOR RELAY NEUTRAL PHASE LINE AC MOTOR SWITCH LOAD EARTH To B12 MOTOR To A8 12v.DC POWER SUPPLY MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 3 - 13...

  • Page 91: Wiring Diagram For Led Tail Lights

    Wiring diagram for LED tail lights Wiring diagram for LED tail lights NUMBER PLATE LIGHTS LEFT HAND RIGHT HAND TAIL LIGHT TAIL LIGHT WHITE WHITE WHITE/RED WHITE/RED PLUG CONNECTION UNDER PLATFORM FLOOR MALE FEMALE TRAILER PLUG WIRING CODE YELLOW - LH TURN - STOP BROWN - TAIL...

  • Page 92: Section 4. - Options

    Section 4. - Options Section 4 Engine assembly, Robin (Sheet 1) ... . . 4-2 Engine assembly, Robin (Sheet 2) ... . . 4-3 Engine assembly, Lombardini (Sheet 1) .

  • Page 93: Engine Assembly, Robin (Sheet 1)

    Engine assembly, Robin (Sheet 1) Engine assembly, Robin (Sheet 1) Item Part No Description 12450 Engine assembly EX17DS 12542 Engine assembly EX21DS 1171-11 Robin EX17 6.0HP 1171-12 Robin EX21 7.0HP 1171-11-022 Regulator / rectifier Robin 1171-11-031 Choke actuator lever 1650-030 Battery cable 1650-031 Battery cable...

  • Page 94: Engine Assembly, Robin (Sheet 2)

    Engine assembly, Robin (Sheet 2) Engine assembly, Robin (Sheet 2) DWG. 12450 MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 4 - 3...

  • Page 95: Engine Assembly, Lombardini (Sheet 1)

    Engine assembly, Lombardini (Sheet 1) Engine assembly, Lombardini (Sheet 1) Item Part No Description 12449 Engine assembly 1171-8 Lombardini 15LD315 diesel engine 1650-030 Battery cable 1650-031 Battery cable 1657-11 Drive coupling 1659 Gear pump 3603-05 Plain washer 3603-08 Plain washer 3603-10 Plain washer 3605-06...

  • Page 96: Engine Assembly, Lombardini (Sheet 2)

    Engine assembly, Lombardini (Sheet 2) Engine assembly, Lombardini (Sheet 2) MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 4 - 5...

  • Page 97: Basket Rotator (Sheet 1)

    Basket rotator (Sheet 1) Basket rotator (Sheet 1) Item Part No Description 12441 Basket rotator assembly 12468-2 Rotator, jib side 3611-10 Nylock nut 3626-10 Flanged bush 3603-10 Plain washer 12470 Stepped pin 25 x 235 12468-1 Rotator, basket side 12451-3 As Req Basket spacer 3610-10050...

  • Page 98: Basket Rotator Assembly

    Basket rotator (Sheet 2) TITLE Basket Rotator Assembly Sheet 2 Snorkel Models MHP13/35 & MHP15/44 MKII Page 4-7...

  • Page 99: Honda 240V Gas/Ac Option (Sheet 1)

    (See Options Section) POWER MOTOR ASSEMBLY SUPPLY UNIT (See Repair Parts Section) TRAILER ASSEMBLY ELECTRIC MOTOR SUPPLY BOX (See Repair Parts Section) (See Options Section) TITLE Honda 240V Gas/AC Option Sheet 1 Page 4-8 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 100: Honda 240V Gas/Ac Option (Sheet 2)

    Honda 240V Gas/AC option (Sheet 2) Honda 240V Gas/AC option (Sheet 2) Item Part no Description 12436 Honda 240V Gas/AC option 3668-04016 Screw 3603-04 Plain washer 3611-04 Nylock nut 12779 Power supply unit 3603-10 Plain washer 3610-10045 Bolt 3611-10 Nylock nut 9018-5 240V AC motor assembly 3610-10055...

  • Page 101: Honda 240V Gas/Ac Option (Sheet 3)

    Honda 240V Gas/AC option (Sheet 3) Honda 240V Gas/AC option (Sheet 3) Item Part No Description 12486 Electric motor supply box 1815 Compression gland 1865-001 Switch 2500-5 Relay 2500-6 Relay mounting base 10967-1 10967-2 Appliance inlet 10967-4 Enclosure lid 10967-6 Enclosure 11588 Relay...

  • Page 102: Honda 240V Gas/Ac Option (Sheet 4)

    Honda 240V Gas/AC option (Sheet 4) Honda 240V Gas/AC option (Sheet 4) Item Part No Description 12436-1 Pump and motor assembly 1867-001 240V AC electric motor 1657-007 Coupling taper shaft 3612-06010 Grub screw 1658-006 Bell housing 11432 Pump 7013-004 BSPP x JICM nipple 3605-06 Spring washer 3610-06025...

  • Page 103: Ac Basket Outlet (Sheet 1)

    240V AC basket outlet (Sheet 1) 240V AC basket outlet (Sheet 1) Item Part No Description 12485-2 240V AC basket outlet assembly 1807 Appliance outlet 1865-001 Switch 10263 Compression gland 10967-3 Switch enclosure 10967-5 Mounting feet 3611-05 Nylock nut 3603-05 Plain washer 3610-05010 Bolt...

  • Page 104: Ac Basket Outlet (Sheet 2)

    240V AC basket outlet (Sheet 2) Basket Assembly ATTACHMENT DETAIL ATTACHMENT POSITION 240V AC BASKET OUTLET TITLE 240V AC Basket Outlet Sheet 2 Page 4-13 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 105: V Ac Basket Outlet (Sheet 3)

    240V AC Basket Outlet (Sheet 3) ATTACHMENT POSITION ATTACHMENT DETAIL GROUND POWER SUPPLY TITLE 240V AC Basket Outlet Sheet 3 Page 4-14 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 106: Ac Basket Outlet (Sheet 4)

    240V AC basket outlet (Sheet 4) 240V AC basket outlet (Sheet 4) Item Part No Description 12485-1 Ground power supply inlet assembly 10263 Compression gland 10967-1 10967-2 Appliance inlet 10967-3 Enclosure 3603-05 Plain washer 3611-05 Nylock nut 3604-05020 Bolt MHP13/35 & MHP15/44 Mark II – 12785B Rev D page 4 - 15...

  • Page 107: Bi-Energy Power Option (Sheet 1)

    Bi-Energy power option (Sheet 1) Bi-Energy power option (Sheet 1) Item Part No. Description 12413A Honda engine assembly 3566-1 Check valve 3603-10 Plain washer 3610-10065 Bolt 3611-10 Nylock nut 5560179 Washer, special 11946 Rubber boot 12434-10 Battery pad 12434A Pump assembly 24V DC 12705 24Volt master switch assembly 12706...

  • Page 108: Bi-Energy Power Option (Sheet 2)

    Bi-Energy power option (Sheet 2) TITLE Bi-Energy power option Sheet 2 Page 4-17 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 109: Dc Electric Motor Option (Sheet 1)

    24V DC electric motor option (Sheet 1) TITLE 24V DC Electric Motor Option Sheet 1 Page 4-18 Snorkel Models MHP13/35 & MHP15/44 MKII...

  • Page 110: Dc Electric Motor Option (Sheet 2)

    24V DC electric motor option (Sheet 2) 24V DC electric motor option (Sheet 2) Item Part No. Description 12434 24V DC Electric motor option 11946 Rubber boot 12434-10 Battery pad 12434A Pump assembly 24V DC 12705 24Volt master switch assembly 12706 Battery clamp 12706-11...

  • Page 111: Dc Electric Motor Option (Sheet 3)

    24V DC electric motor option (Sheet 3) 24V DC electric motor option (Sheet 3) Item Part No. Description 12188 Emergency pump assembly 3605-08 Spring washer 3605-10 Spring washer 3610-08020 Metric bolt 7025-001 Adaptor JICM - UNO 7025-003 Adaptor JICM - UNO 11930 Pump 3080046...

  • Page 112: Dc Electric Motor Option (Sheet 4)

    24V DC electric motor option (Sheet 4) 24V DC electric motor option (Sheet 4) Item Part No. Description 12705 Master switch assembly 302-0049 Battery disconnect switch 1814 Cable gland 10263 Compression gland 11408 Enclosure 3040671 Contator, 12 volt (not shown) 44607-6 Fuse (not shown) 11944...

  • Page 113: Continuous Rotation Option

    Continuous rotation option Continuous rotation option Item Part No Description 12443 Continuous rotation option 3610-08016 Bolt 3605-08 Spring washer 3603-08 Flat washer 12679-40 Moving bracket 12679A Oil distributor 3603-06 Flat washer 3605-06 Spring washer 3610-06020 Bolt COLUMN ASSEMBLY (See Repair Parts Section) OIL DISTRIBUTOR (See Hydraulics Section) TRAILER ASSEMBLY...

  • Page 114: Auto Stabiliser Option

    Auto stabiliser option Auto stabiliser option Item Part No Description 12433 Auto stabiliser option, Trionics 12418 Control lever guard 3602-10 3603-10 Plain washer 3611-10 Nylock nut 1273 Level bubble 12433-1 Control box, auto stabiliser 3603-05 Plain washer 3610-05012 Bolt 3610-06070 Bolt 3603-06 Plain washer...

  • Page 115: Flashing Light Option

    Flashing light option Flashing light option Item Part No Description 12488A Flashing light assembly 12488 Flashing light 3604-04020 Bolt 3605-04 Spring washer 3603-04 Plain washer ATTACHMENT POSITION ATTACHMENT DETAIL page 4 - 24 Rev D MHP13/35 & MHP15/44 Mark II – 12785B...

  • Page 116: 10.9 Metre Kit

    10.9 metre kit 10.9 metre kit Item Part No Description 12462 10.9 metre kit 3603-05 Plain washer 3605-12 Spring washer 3610-05020 Metric bolt 3611-05 Nyloc nut 3612-06006 Grub screw 12518 Cam, 10.9 metre option 12518-2 Bracket, 10.9 cam switch 12525 Limit switch Not shown is key switch - Refer to lower control box on page MHP13/35 &...
  • Page 118 Parts index - Page locator Engine Cooling system, A-iii 240V AC basket outlet, 4-12 Displacement, A-iii 240V AC electric motor assembly, 4-11 Fuel, A-iii Fuel consumption, A-iii Fuel grade, A-iii Auto stabiliser option, 4-23 Ignition system, A-iii Automatic stabiliser, 2-14 Make, A-iii Automatic stabiliser control box assembly, 3-9 Model, A-iii...
  • Page 119 Parts index - Page location Electrical - for standard machines, 3-3 Hydraulic - for standard machines, 2-3 Hydraulic - for units fitted with automatic stabilisers, 2-4 Stabiliser leg cylinder assembly, 2-9 Standards Australian standard, A-i Tow coupling assembly, 1-28 Trailer assembly, 1-3, 1-7 Upper control box assembly, 3-10 Upper lift cylinder assembly, 2-6 Warranty - Limited...

This manual is also suitable for:

Mhp 15/44 mark ii

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