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Alliance Laundry Systems AWC39323059 Service

Alliance Laundry Systems AWC39323059 Service

Home automatic washers ce approved
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Home
Automatic
Washers
"CE" Approved Models
Refer to Page 5 for Model Numbers
Part No. 37987R1
www.comlaundry.com
April 2006

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Summary of Contents for Alliance Laundry Systems AWC39323059

  • Page 1 Home Automatic Washers “CE” Approved Models Refer to Page 5 for Model Numbers Part No. 37987R1 www.comlaundry.com April 2006...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 4 Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 5: Section 1 - Safety Information

    • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death. W006R2 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 6: Locating An Authorized Servicer

    Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.

  • Page 7: Section 2 - Introduction

    One Speed Washer Model Washtub Washtub Motor (Cu. Ft.) (Cu. Ft.) AWC393*23059 NWC393*-3059 ZWC372*-3059 ZWC373*-3059 * Add Letter To Designate Color. L – Almond W – White 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 8: Customer Service

    When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. Model and Serial No. W292PE3A © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 9: Section 3 - Troubleshooting

    Inoperative pressure switch. Test switch and replace if inoperative. Clogged pressure hose. Remove and clean or replace hose. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 10: No Warm Water

    Broken, loose or incorrect wiring. Refer to appropriate wiring diagram. Make sure washer isn’t siphoning during rinse in Install siphon break kit, Part No. 562P3. cool down. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 11: Motor Does Not Run

    Paragraph 9. Bind in pump. Replace pump. Loading door is open or door switch is inoperative. Close door or test switch and replace if inoperative. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 12: Constant Agitation

    Check that all these components are able to move freely. will not turn. Correct binding component. Incorrect voltage. Contact local utility company, or have a qualified electrician check power supply. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 13: Slow Spin Or No Spin

    Excessive wear on brake pads, or missing Replace brake pads. brake pads. Shorted or incorrect wiring. Refer to appropriate wiring diagram. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 14: Unit Stops In Cycle; Quits After A Couple Loads; Is Intermittent

    Drain hose out of clamp in back of cabinet. Remove washer front panel and install drain hose into clamp. Inoperative water pump. Replace pump. Obstruction in outer tub outlet hose. Remove obstruction. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 15: Excessive Vibration

    Outer tub cover gasket leaking. Replace gasket. Obstruction in drain causing water to come over Remove obstruction. top of outer drain tub cover. Tub-to-pump hose leaking at clamp. Tighten clamp. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 16 Section 3 Troubleshooting Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 17: Section 4 - Grounding

    50 Hz that illustrated, the qualified electrician should correct the problem. Power Cord 230 Volts (Fused with 50 Hz 13 AMP Fuse) W355SE3A Figure 1 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 18: Power Cord To Control Hood Rear Panel, Control Hood Rear Panel To Control Hood Mounting Bracket, Pressure Switch Mounting Bracket And Ground Tab On Graphics Panel

    GROUND TAB ON GRAPHICS PANEL Refer to Figure 2. Screw Hood Harness Earth (Ground) Wire Power Control Cord Earth Washer Hood Rear (Ground) Panel Wire Earth (Ground) Wires W356SE3A Figure 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 19: Control Hood Wire Harness To Top Left Rear Corner Gusset Of Cabinet

    19. CONTROL HOOD WIRE HARNESS TO TOP LEFT REAR CORNER GUSSET OF CABINET Refer to Figure 3. Corner Gusset Earth (Ground) Wires Earth (Ground) Screw W340SE1A Figure 3 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 20: Wire Harness To Motor

    W003 20. WIRE HARNESS TO MOTOR Refer to Figure 4. Earth (Ground) Wires Wire Harness Connection Block W329SE3A Figure 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 21: Section 5 - Service Procedures

    Strain End Cap Relief (Right) Screw Timer Screw Knob Relay Sticker Timer Knob Lockwasher Skirt Graphic Panel Cabinet W293PE3C Figure 5 GRAPHIC PANEL, CONTROL HOOD AND CONTROLS 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 22: Control Hood Assembly

    Before attaching wire harness terminal blocks to timer, make sure all male terminals on timer are © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 23: Temperature Switch

    Pivot hood assembly forward on cabinet top. c. Disconnect wires from switch terminals. Vertical And Horizontal Timer Tabs Attaching Screws Control Hood W206SE3B Mounting Plate Figure 8 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 24 Screw Temperature Switch (Through Serial No. 9511021616) Screw Timer Graphic Panel End Cap Screw (Right) Timer Knob (Through Timer Knob Serial No. Skirt 9511021616) W357SE3A Figure 9 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 25: Pressure Switch

    Bend tabs on graphic panel (located inside of control hood) straight out toward rear of hood. Hinge g. Carefully remove graphic panel off front of (Left) control hood. Hinge (Right) W358SE1A Figure 10 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 26: Agitator

    No. 254P4P W359SE1A Agitator Hooks Procedure Two Door Front W218SE1A Procedure Three Door Front W165SE1A Agitator Figure 12 W219SE1A Figure 11 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 27: Agitator, Drive Bell And Seal Assembly

    Tighten wing nuts when pulling drive bell, you will twist off the on tool to hold jaws firmly against drive bell. quarter inch bolt. Refer to Figure 14. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 28 IMPORTANT: DO NOT allow any lubricants to come in contact with outside surface of seal. W296SE1A n. Apply remainder of supplied grease, No. 36765P, to exposed surface of washer between Figure 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 29 NOTE: It may be necessary to insert the end of a paper clip along side of plug as it is pressed into drive bell to release entrapped air. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 30: Front Panel

    Remove brace from front panel by tension. If idler spring is overstretched, washer swinging one end toward bottom of front panel operation will be affected. and remove brace. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 31 Figure 23. Clamps W305SE1A d. Tighten three screws to 35 inch-pounds (4 Nm) (maximum) DO NOT overtighten screws! Figure 21 e. Reinstall motor and pump assembly into washer. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 32: Idler Lever And Pulley

    Disconnect wire harness from motor switch by pressing down on locking tab on top of Switch Attaching Screw Locking Motor Mount Motor Connection Attaching Screws Switch Block W333SE3A Figure 22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 33: Motor Drive Pulley

    Lay motor assembly on its side. NOTE: To remove pulley, support motor shaft (to prevent bending shaft) and drive out pulley roll pin. Refer to Figure 24. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 34 Pump Legs Motor Motor Embosses Shaft (Clean shaft and apply a thin film of lubricant, No. 03637P) Motor Emboss Motor Assembly W272SE3A Figure 23 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 35 Idler Motor Mount Shaft (Upper) Clip Belt Washer (Agitate and Spin - (Felt) 50 Hertz) Washer Idler (Nylatron) Pulley Pump Retainer Assembly Ring Screw W249PE3D Figure 24 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 36: Motor Switch

    Refer to Figure 22. NOTE: Refer to Wiring Schematics, Section 8 for rewiring internal switch wires. Cabinet Top Hold-down Hold-down Screws Clip Front Panel W223SE3A Screws Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 37: Cabinet Top Assembly

    Figure 28. i. Disconnect wires from mixing valve solenoids at quick disconnect blocks. Refer to Figure 28. NOTE: Refer to appropriate wiring diagram when rewiring mixing valve solenoids. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 38 Hood Attaching Screws Hood Attaching Screws W169SE3A Figure 27 Corner Out-of-Balance Pressure Earth Gusset Lever Hose (Ground) Wire Mixing Valve Wire Harness Disconnect Blocks W350SE3A Figure 28 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 39: Out-Of-Balance Switch Assembly

    Reconnect wires to switch terminals. NOTE: Refer to appropriate wiring diagram when rewiring switch. m. Reinstall control hood assembly on cabinet top. Switch Lever W171SE1A Figure 30 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 40: Mixing Valve Assembly

    Figure 31. g. Remove wires and quick disconnect blocks from mixing valve solenoid terminals. Refer to Figure 31. NOTE: Refer to appropriate wiring diagram when rewiring solenoids. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 41: Washtub And Clothes Guard

    Hinge cabinet top or remove. Refer to One by one, disengage each of the eight hold- Paragraph 34. down tabs from outer tub flange and remove cover. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 42 Tub Cover Gasket 273P4 Bleach Tub Cover Drain Tabs Tool Press Gasket Into Groove Using Your Fingers Hold-Down Hold-Down Tabs Tabs W208SE3A Figure 33 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 43 Outer Tub the same time lift up on tub cover to remove W352SE3A cover off tub flange Figure 34 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 44 Then carefully push clothes guard down WASHTUB into washtub until all pins snap into their respective holes. Slots Washtub Screws Clothes Washtub Guard Screws Pins W209SE3A Figure 35 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 45: Hub And Seal Kit Assembly

    (2) Lift cover off outer tub and set beside ensure cover is seated. washer cabinet. (9) Check whether or not bleach drain tabs are in the down position by looking through the 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 46 Washer inch bolt. Seal Surface Area Shoulder g. Turn quarter inch bolt out of transmission shaft, W191SE1A and remove tool and drive bell from washer. Figure 36 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 47 (with seal lip on Figure 37 outside of tub flange). Then press seal into tub flange opening using moderate finger pressure. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 48 Apply Bead of No. 27615P No. 27615P Sealant (3M800) Here Insert Sleeve From Sealant (3M800) Here (Step “f”) Bottom Side of Seal (Step “f”) W180SE3B Figure 38 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 49: Outer Tub

    Pull bottom of panel away from washer until hold-down clips (located on top flange of panel) disengage from slots in cabinet top. Refer to Figure 25. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 50 Remove agitator drive bell. Refer to curled end of tub cover tool part No. 273P4. Paragraph 28. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 51 (bent), or idler pulley could be chipped. A Figure 39 bent idler lever will cause misalignment of idler pulley with drive belt, and a chipped idler pulley will damage belt. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 52 Pivot Brake Dome Assembly Drive Pulley Lower Leg Plate Bearing Housing Transmission Assembly Screw and Lockwasher Balance Ring W195SE3A Figure 40 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 53: Drive Pulley And Helix

    If idler lever spring is overstretched, washer operation will be affected. f. While holding idler lever, reach in and around right side of motor and run belt off right side of pulley. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 54 Refer to Figure 41. This condition will persist until lubricant is removed. Cap Screw Washer Helix Drive Pulley W182SE3A Figure 41 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 55 Apply Lubricant Here Drive Pulley Apply Lubricant Here Washer Helix Cap Screw Pivot Dome DO NOT LUBRICATE Washer Base Snubber Pad and Isolator Assembly W183SE3A Figure 42 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 56: Brake Assembly

    Refer to Figure 42 for assembly pulley with drive belt, and a chipped idler pulley sequence. will damage belt. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 57 Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out-of-balance switch. This condition will persist until lubricant is removed. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 58: Lower Bearing Housing

    Refer to Figure move idler lever out of the way. This will prevent the 42 for assembly sequence. possibility of idler lever or pulley damage. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 59: Transmission Assembly

    Refer to Figure 43. or hose that connects to tub cover must be aligned with line located on top side of outer tub cover. Refer to Figure 32. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 60 Refer to NOTE: It may be necessary to use a gear puller to Figure 34. remove hub. m. Remove old water seal from outer tub. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 61 Lubricate straight up and out of balance ring and upper helix ramps with a small amount of lubricant. Refer bearing. to Figure 42. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 62 TRANSMISSION ASSEMBLY INTO POSITION TOO HARD, this can cause bearing to move within bearing housing which will cause vibration, noise, wear or no spin. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 63 These components are not available separately. 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 64 Refer l. Apply a bead of sealant, No. 37577P, on mating to Figure 43. surface of transmission case. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...
  • Page 65 No. 9604069377) Rack Slide Transmission Cover Assembly Screw Dowel Pin (Through Serial W186SE3A No. 9604069377) Sealant (Use as a sealant between Transmission Case and Cover) Figure 44 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 66: Balance Ring

    Refer to Figure 40. locking compound. Ball Bearing Cap Screw Outer Upper Bearing Flinger Housing (If Present) Upper Flinger Bearing (Through Serial No. Housing 9510053576) W196SE3B Figure 45 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 67: Snubber Pad And Isolator Assembly

    Starting Snubber Pad Edge and Isolator Assembly Elongated (Do not lubricate) Hole Dome Area of Washer Base W220SE3A Figure 46 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 68 Then reinstall control panel. NOTE: Washer must be run through a complete k. Reinstall washer front panel. cycle to make sure it is operating properly. Pressure W353SE3A Hose Figure 47 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 69: Section 6 - Adjustments

    IMPORTANT: Do not slide washer across floor once leveling legs have been extended, as legs and base could become damaged. Locknut Leveling Rubber Foot W181SE1A Figure 48 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 70: Pressure Switch

    3/4 of a turn in either direction as the switch may be damaged and flooding could result. 49. BELT (Agitate and Spin) No belt adjustment is required. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 71: Out-Of-Balance Switch

    Replace necessary Centering spring(s) and recheck centering. Refer to Figure 51. Spring W308SE1B Actuator Figure 51 Out-of-Balance Switch Assembly Lever W215SE1A Figure 50 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 72 Section 6 Adjustments Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 73: Section 7 - Cycle Sequence Chart

    KEY: H = HOT W = WARM C = COLD TOTALS 98:49 360.00 * On single speed model washers, all speeds are fast. TIMER NO. 36989 CYCLE SEQUENCE (THREE CYCLE) 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 74 Section 7 Cycle Sequence Chart Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

  • Page 75: Section 8 - Internal Wiring Of Washer Motor Switch

    W003 White Brown Blue Yellow W310SE3A 4P M YELLOW OVERLOAD PROTECTOR AUX. W211SE3A MOTOR ASSEMBLY (1 Speed Motors) 37987 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 76 Section 8 Internal Wiring of Washer Motor Switch Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 37987...

This manual is also suitable for:

Nwc393-3059Zwc373-3059Zwc372-3059

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