ECOSYS P2235dn ECOSYS P2235dw ECOSYS P2040dn ECOSYS P2040dw PF-1100 SERVICE MANUAL Published in January 2017 842RV112 2RVSM062 Rev.2...
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Notation of products in the manual For the purpose of this service manual, products are identified by print speed. Product name Manual classification KDAU ECOSYS P2235dn × ○ ○ ○ 35 ppm...
Revision history Revision Date Pages Revised contents 2 November 2016 CONTENTS Chenge: Page number Correction: Delete the procedure of the maintenance mode Added: Name of parts number 7 Correction: Description of "IMPORTANT" Correction: Item name of 3-2/3-2(1) Added: 3. Fuser pressure release motor 3-5, 3-8 Correction: Description of (2-1)Main/Engine PWB Dleated: Mein/Engine PWB for 2RT...
Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
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Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below: DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.
1. Installation Precautions WARNING • Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current...................... •...
2. Precautions for Maintenance WARNING • Always remove the power plug from the wall outlet before starting machine disassembly....• Always follow the procedures for maintenance described in the service manual and other related brochures............................• Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits.
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• Do not remove the ozone filter, if any, from the copier except for routine replacement....... • Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself......................•...
2RV/2RW/2RX/2RY/3RA-1 CONTENTS Specifications 1-1 Specifications ........................... 1-1 (1) Common function ........................ 1-1 (2) Printer Functions ......................... 1-3 (3) Paper Feeder (PF-1100)(Option) ..................1-3 1-2 Part Names..........................1-4 (1) Machine Exterior........................1-4 (2) Connectors/Interior ......................1-5 (3) With Optional Equipments Attached..................1-6 (4) Operation Panel Keys (LCD) ....................
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2RV/2RW/2RX/2RY/3RA-1 (1-1) Machine left side ......................3-2 (1-2) Machine right side ...................... 3-3 (1-3) Paper feeder (option) ....................3-4 (2) Descriptions about the major PWBs..................3-5 (2-1) Main/Engine PWB ...................... 3-5 (2-2) High-voltage PWB ...................... 3-5 (2-3) Power source PWB ....................3-5 (2-4) Operation panel PWB (LCD) ..................
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2RV/2RW/2RX/2RY/3RA-1 (1-1) Detaching and reattaching the Paper feed roller............4-5 (1-2) Detaching and reattaching the retard roller ..............4-6 (1-3) Detaching and reattaching the MP paper feed pulley ..........4-8 (2) Developer section......................4-10 (2-1) Detaching and reattaching the developer unit............4-10 (3) Drum section ........................
2RV/2RW/2RX/2RY/3RA 1 Specifications 1-1 Specifications (1) Common function Item Description 40 ppm model 35 ppm model P2040dw P2040dn P2235dw P2235dn Desktop Type Electrophotography by semiconductor laser Printing Method Paper Weight Cassette 60 to 163 g/m 60 to 220 g/m², 209g/m² (Hagaki) Multi Purpose Tray Plain, Rough, Recycled, Preprinted, Bond, Color, Prepunched,...
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2RV/2RW/2RX/2RY/3RA Item Description 40 ppm model 35 ppm model P2040dw P2040dn P2235dw P2235dn Curvature separation + discharger needle (grounded) : except Separation system 100 V model Curvature separation + discharger needle (DC voltage impressed) : 100 V model only Counter blade Cleaning system Exposure by cleaning lamp (LED) Charge erasing system...
2RV/2RW/2RX/2RY/3RA (4) Operation Panel Keys (LCD) 2, 3 1. [Menu] key: Displays the Menu screen. 2. Arrow keys: Increments or decrements numbers, or selects menu in the message display. When a specific error occurs, select the [►] ( ?) key to show the Help screen. 3.
2RV/2RW/2RX/2RY/3RA (5) Operation Panel Keys (LED) 1. [Attention] indicator : (Lit/Flashing) An error has occurred. 2. [JAM] indicator : (Lit) A paper jam has occurred. 3. [Toner] indicator : (Lit) Toner is empty. (Flashing) The toner is running low. 4. [Paper] indicator : (Lit) The paper has run out when printing. (Flashing) The specified cassette or paper feeder has no paper at Ready status.
2RV/2RW/2RX/2RY/3RA 1-3 Overview of Optional Equipment The following optional equipment is available for the machine. (1) PF-1100 Software option (2) Card (3) UG-33 Authentication Kit(B) (4) SD/SDHC Memory Card (1) PF-1100 "Paper Feeder" Maximum two 250-sheet paper feeder can be installed. (2) Card Authentication Kit(B) "Card Authentication Kit"...
2RV/2RW/2RX/2RY/3RA (4) SD/SDHC Memory Card SD/SDHC memory card is a micro chip card that can save optional fonts, macros, forms. The machine is equipped with a slot for an SDHC memory card with a maximum size of 32 GB, and an SD memory card with a maximum size of 2 GB.
2RV/2RW/2RX/2RY/3RA 2 Installation 2-1 Environment Installation environment 1. Temperature: 50 to 90.5°F (10 to 32.5°C) (But humidity should be 70% or less when the temperature is 90.5°F (32.5°C).) 2. Humidity: 10 to 80%(But the temperature should be 86°F (30°C) or less when humidity is 80%.) 3.
2RV/2RW/2RX/2RY/3RA-1 2-2 Installing the main unit Installation procedures START Unpacking and checking bundled items Optional unit installation Connecting the Other Dvices Connecting the Interface Cable Loading Paper Turn the power on Default Setting Installing Software Output a Status report Completion of installing the main unit IMPORTANT Default setting will take about 10 minutes for the toner installation.
2RV/2RW/2RX/2RY/3RA (1) Unpacking and checking bundled items (1-1) Main unit Take out the main unit and accessories from the packing case. Remove the tape and cushioning materials for packing from the main unit. Figure 2-2 1. Right upper pad 7. Documents 2.
2RV/2RW/2RX/2RY/3RA-1 (1-2) Paper Feeder (Option) Take the paper feeder out of the packing case. Remove the packing tape from the paper feeder. Figure 2-3 1. Left pad 5. Main unit storage bag 2. Right pad 6. Outer box 3. Main unit protective sheet 7.
2RV/2RW/2RX/2RY/3RA (2) Installing the optional equipment Install the necessary optional equipment in the main unit by referring to the installation procedures. (3) Connecting to other device Prepare the cables necessary to suit the environment and purpose of the machine use. When Connecting the Machine to the PC via USB When connecting the main unit, PC and Tablet with the network cable, Wi-Fi*1 or Wi-Fi Direct*1, Network cable...
2RV/2RW/2RX/2RY/3RA (4) Connecting to the cable (4-1) LAN Cable 1. Connect the LAN cable to the network interface connector. 2. Connect the other end of the cable to the hub or the PC. 3. Power on the machine and set the network. (4-2)USB cable 1.
2RV/2RW/2RX/2RY/3RA (5) Loading Paper 1. Pull the cassette out of the main unit. NOTE When the bottom plate is lifted up, push it until locked. 2. Adjust the paper length guide of the cassette.
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2RV/2RW/2RX/2RY/3RA NOTE In case of using Folio, Oficio ?or Legal 3. Adjust the paper width guides of the cassette 4. Load paper. 5. Insert the cassette slowly into the main unit as far as it goes. 6. Set the paper size and the paper type from the system menu. IMPORTANT Load it with the printing side facing down Before loading paper in the cassette, fan the paper taken from a new package to separate it.
2RV/2RW/2RX/2RY/3RA-1 Precaution for Loading Paper Separate the paper taken out of the package in the following procedures before loading it in the cassette. Separate paper and align the edge of the paper in a flat place. In addition, note the following. In case of paper fold or curl, stretch it in a straight line.
2RV/2RW/2RX/2RY/3RA (7) Default (LCD model) Before using this machine, configure such settings as date and time, network configuration, and energy saving functions as needed. NOTE The default settings of the machine can be changed in System Menu. Refer to the operation guide of the main unit about the items which can set from the system menu. (7-1) Setting Date and Time Follow the steps below to set the local date and time at the place of installation.
2RV/2RW/2RX/2RY/3RA (7-2)Network Settings Configuring the Wired Network The machine is equipped with network interface, which is compatible with network protocols such as TCP/IP (IPv4), TCP/IP (IPv6), NetBEUI, and IPSec. It enables network printing on the Windows, Macintosh, UNIX and other platforms. Set up the network connection via TCP/IP (IPv4).
2RV/2RW/2RX/2RY/3RA Wireless network setting When setting up the connection of the model equipped with the Wi-Fi function, printing is available in a wireless network (wireless LAN) environment. The configuration methods are as follows: Configuration Method Descriptions Configuring the Connection from Use Wi-Fi Settings or Wireless Network to configure the network in details the Operation Panel on This from System menu.
This is a utility that monitors the printer status and provides an ○ Status Monitor ongoing reporting function. This makes it possible to print a PDF file without starting KYOCERA Net Direct Print Adobe Acrobat/Reader. These are display fonts that enable the machine's built-in fonts ○ FONTS to be used in a software application.
2RV/2RW/2RX/2RY/3RA (7) Default (LED model) (7-1)Network Settings Configuring the Wired Network The machine is equipped with network interface, which is compatible with network protocols such as TCP/IP (IPv4), TCP/IP (IPv6), NetBEUI, and IPSec. It enables network printing on the Windows, Macintosh, UNIX and other platforms. Set up the network connection via TCP/IP (IPv4).
2RV/2RW/2RX/2RY/3RA Wireless network setting When setting up the connection of the model equipped with the Wi-Fi function, printing is available in a wireless network (wireless LAN) environment. The configuration methods are as follows: Configuration Method Descriptions Setting the Connection by Using This is the tool included in the Product Library.
This is a utility that monitors the printer status and provides an ○ Status Monitor ongoing reporting function. This makes it possible to print a PDF file without starting KYOCERA Net Direct Print Adobe Acrobat/Reader. These are display fonts that enable the machine's built-in fonts ○ FONTS to be used in a software application.
2RV/2RW/2RX/2RY/3RA (7-4) Output Status Page 1. Press and hold the [Go] key for three to nine seconds. *: Output of the service status page by pressing and holding it 10 seconds or more. [Go] key Figure 2-8 2. Status page is printed. (7-5) Completion of installing the main unit (Turning the power off) 1.
2RV/2RW/2RX/2RY/3RA 3 Machine Design Cross-section view (1) Main unit + Paper feeder (option) Original path Paper path Optical path Paper path (Option) Figure 3-1 1. Cassette paper feed 6. Conveying/Transfer section 2. MP paper feed section 7. Fuser section 3. Laser scanner unit 8.
2RV/2RW/2RX/2RY/3RA-1 The configuration of the electrical components (1) Electric parts (1-1) Machine left side Figure 3-2 1. Left side fan motor 2. Temp/Humid sensor 3. Fuser pressure release motor...
2RV/2RW/2RX/2RY/3RA (1-2) Machine right side Figure 3-3 1. Paper feed motor A. Main/Engine PWB 2. Paper feed clutch B. Low voltage power source PWB 3. Registration clutch C. Wi-Fi PWB 4. Developer clutch 5. Rit side fan motor 6. MP solenoid 7.
2RV/2RW/2RX/2RY/3RA-1 (2) Descriptions about the major PWBs (2-1) Main/Engine PWB It controls the software for interface, image data processing, etc. and hardware for the operation unit, high voltage/bias output, paper conveying mechanism, etc. Figure 3-5 (2-2) High-voltage PWB Output the main charger high-voltage, the developer bias, the transfer bias, separa- tion bias and the transfer cleaning bias.
2RV/2RW/2RX/2RY/3RA (2-4) Operation panel PWB (LCD) It consists of the LCD, LED indicators, the key switches. Figure 3-8 (2-5) Operation panel PWB (LED) It consists of the LED indicators, the key switches. Figure 3-9...
2RV/2RW/2RX/2RY/3RA (3) Electric parts layout (3-1) PWBs Laser scanner unit Fuser unit Main body Drum unit Developer unit Paper feeder Machine left side / Machine inside / Machine right side Figure 3-10...
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2RV/2RW/2RX/2RY/3RA-1 1. Operation panel PWB *2 ...... It consists of LCD, LED indicators, key switches. 2. Wi-Fi PWB *1 ........It communicates wireless data. 3. Main/Engine PWB ........ It controls the software for the interface and image data process- ing, and controls the hardware such as the operation section, high voltage/bias output, paper conveying mechanism, etc.
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2RV/2RW/2RX/2RY/3RA-1 Part name table Name used in service manual Name used in parts list Part. No. PARTS PWB MAIN ENGINE ASSY SP 302RV94080 PARTS PWB MAIN ENGINE ASSY EU SP 302RV94090 PARTS PWB MAIN ENGINE ASSY SP 302RW94010 PARTS PWB MAIN ENGINE ASSY EU SP 302RW94020 Main/Engine PWB PARTS PWB MAIN ENGINE ASSY SP...
2RV/2RW/2RX/2RY/3RA (3-2) Sensors and Switches Laser scanner unit Fuser unit Main body Drum unit Developer unit Paper feeder Machine left side / Machine inside / Machine right side 3-10...
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2RV/2RW/2RX/2RY/3RA-2 1. Power switch ........Switching on and off the main/engine PWB and the operation panel PWB, etc. 2. Paper sensor ........Detecting the presence of paper on the cassette. 3. Registration sensor ......Controlling the timing to start the secondary paper feeding. 4.
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2RV/2RW/2RX/2RY/3RA Part name table Name used in service manual Name used in parts list Part. No. Power switch PARTS PWB SWITCH ASSY SP 302RV94130 Paper sensor PARTS SENSOR OPT. SP 302P794010 PARTS UNIT HIGH VOLTAGE SP 302RV94190 Registration sensor PARTS UNIT HIGH VOLTAGE J SP 302RV94200 PARTS PWB ASSY EMPTY SENSOR Toner sensor...
2RV/2RW/2RX/2RY/3RA (3-3) Motors Laser scanner unit Fuser unit Main body Drum unit Developer unit Paper feeder Machine left side / Machine inside / Machine right side 3-13...
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2RV/2RW/2RX/2RY/3RA 1. Main motor ........... The paper feed and conveying mechanism drive 2. Fuser pressure release motor ....Fuser pressure release drive 3. Rght side fan ........Cooling inside the machine (right side) 4. Left side fan motor ....... Cooling inside the machine (left side) 5.
2RV/2RW/2RX/2RY/3RA (3-4) Others Laser scanner unit Fuser unit Main body Drum unit Developer unit Paper feeder Machine left side / Machine inside / Machine right side 3-15...
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2RV/2RW/2RX/2RY/3RA 1. Developer clutch ........Controlling the drive to developer unit. 2. Registration clutch ....... Registration roller drive control 3. Paper feed clutch ......... Controlling the drive of cassette paper feed 4. MP solenoid ......... Controlling the drive of MP lift guide 5.
2RV/2RW/2RX/2RY/3RA Drive system (1) Drive system for the paper conveying Figure 3-11 8. Eject roller A. Primary paper feed 1. Paper feed roller 9. Main motor 10. PF paper feed roller 11. PF conveying motor B. Developer unit 2. Developer roller 3.
2RV/2RW/2RX/2RY/3RA (2) Each section drive (2-1) Primary paper feed drive Main motor Middle roller Paper feed clutch Paper feed roller Figure 3-12 (2-2) Drum drive Cleaning roller Main motor Drum Figure 3-13 3-18...
2RV/2RW/2RX/2RY/3RA (2-3) Developer drive Developer screw A Developer roller Developer screw B Developer clutch Main motor Figure 3-14 (2-4) Fuser unit drive Fuser belt Lower eject roller Main motor Figure 3-15 3-19...
2RV/2RW/2RX/2RY/3RA Mechanical construction (1) Paper feed section The paper feed section consists of the cassette feed section which feeds from the paper cassette and the MP tray feed section which feeds from the MP tray. (1-1) Cassette paper feed section The cassette can 300 sheets paper (64g/m2) or 250 sheets paper (80g/m2).
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2RV/2RW/2RX/2RY/3RA Block diagram Main/ Engine PWB CASPAPSE Paper sensor YC6-3 MAIMOTDIR YC9-1 MAIMOTRDYN YC9-2 Main motor MAIMOTCLKN YC9-3 MAIMOTREN YC9-4 FEEDCLURE Paper feed clutch YC10-4 Figure 3-18 3-21...
2RV/2RW/2RX/2RY/3RA (1-2) MP tray paper feed section The MP tray can load 60 sheets paper (64 g/m ) or 50 sheets (80 g/m ). The paper on the MP tray is fed by rotating the MP paper feed roller while lifting up the MP bottom plate by the MP solenoid. Multi-feeding is also prevented by the effect of the MP separation pad.
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2RV/2RW/2RX/2RY/3RA Block diagram Main/ Engine PWB MPFPAPSE MP paper sensor YC6-6 MPFSOLRE MP solenoid YC21-4 MAIMOTDIR YC9-1 MAIMOTRDYN YC9-2 Main motor MAIMOTCLKN YC9-3 MAIMOTREN YC9-4 Figure 3-21 3-23...
2RV/2RW/2RX/2RY/3RA (2) Optical section (2-1) Laser scanner unit The charged drum surface is scanned by the laser emitted from the laser scanner units. The laser reflects to the polygon mirrors by rotating the polygon motor so that the laser scans horizontally to the image. The laser scanner unit has some lenses and mirrors, that adjust the diameter of the laser to focus the laser to the drum surface.
2RV/2RW/2RX/2RY/3RA (3) Developer section (3-1) Developer unit The developer section consists of the developer roller forming the magnetic brush, the developer blade forming the thin layer by moving the toner, and the developer screw mixing up the toner. The toner density is adjusted by impressing the bias to the developer roller.
2RV/2RW/2RX/2RY/3RA (4) Drum section The drum section consists of the drum, the main charger roller unit, and the cleaning blade, etc. The drum surface is evenly charged to prepare forming the electrostatic latent image by emitting the laser beams. (4-1) Main charger unit The drum surface is evenly charged by the shield grid attached to the bottom of the unit.
2RV/2RW/2RX/2RY/3RA (5) Conveying/Transfer and Separation section Conveying section conveys paper to the transfer and separation section after adjusting the paper position at the registration rollers. The transfer and separation section consists of the transfer roller and separation needles attached to the paper conveying unit.
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2RV/2RW/2RX/2RY/3RA Block diagram REGPAPSE YC16-4 MHVCNT YC16-5 HVCLK High voltage YC16-6 RTHVREM YC16-7 GHVCNT YC16-8 Transfer DHVCNT YC16-9 Separate THVCNT YC16-10 SHVCNT YC16-12 Main/ Engine PWB REGCLURE Registration clutch YC10-2 MAIMOTDIR YC9-1 MAIMOTRDYN YC9-2 Main motor MAIMOTCLKN YC9-3 MAIMOTREN YC9-4 Figure 3-33 3-31...
2RV/2RW/2RX/2RY/3RA (6) Fuser section Paper from the transfer and separation section is pinched between the fuser belt and the press roller. The fuser belt is heated by the fuser heater and pressed by the press roller pressed by the fuser pressure spring.
2RV/2RW/2RX/2RY/3RA (7) Eject and feedshift section The eject and feedshift section consists of the paper path from the fuser section to the inner tray or the duplex conveying section. Components parts 1. Upper eject roller 2. Upper eject pulley 3. Eraser brush 4.
2RV/2RW/2RX/2RY/3RA (8) Duplex conveying section The duplex conveying section consists of the paper conveying path to forward the paper from the eject and feedshift section in the duplex print to the paper conveying section. Components parts 1. Lower eject roller 2.
2RV/2RW/2RX/2RY/3RA (9) Paper feeder (option) The cassette can 300 sheets paper (64 g/m ) or 250 sheets paper (80 g/m ). Paper fed from the cassette is picked up by the rotation of the pickup roller and is conveyed to the main unit by the rotation of the paper feed roller and conveying roller.
2RV/2RW/2RX/2RY/3RA 4 Maintenance 4-1 Precautions for the maintenance (1) Precautions Before disassembling the main unit, press the main power switch to turn the power off. Make sure that the power lamp on the operation panel is off and unplug the power cord from the wall outlet. Then, start the disassembly.
2RV/2RW/2RX/2RY/3RA (4) Screening of the toner container Look at the screening film on the brand protection seal affixed to the toner container through the windows of the validation viewer. Look at the screening film through two windows to check the genuineness. A black-colored band when seen through the the anti-counterfeit film portion left side window ( mark).
2RV/2RW/2RX/2RY/3RA-1 4-2 Maintenance parts (1) Maintenance kits Maintenance part name Part No. Name used in service manual Name used in parts list MK-1150 MK-1150/MAINTENANCE KIT 1702RV0NL0 MK-1151 MK-1151/MAINTENANCE KIT 1702RV0JP0 MK-1152 MK-1152/MAINTENANCE KIT 1702RV0US0 MK-1154 MK-1154/MAINTENANCE KIT 1702RV0AS0 (100,000 image) DRUM UNIT Developer unit (2) Executing the maintenance mode after replacing the maintenance kit...
2RV/2RW/2RX/2RY/3RA-1 (4) Periodic maintenance Procedures CH:Check / CL:Clean / AD:Adjust / LU:Lubrication / RE:Replace Parts name Parts No. PM maintenance (x1000 counts) Remark Set UP User Call Please do not use spray containing flamable gas for air-blow or air-brush purposes. IMAGE QUALITY MK-1150 1702RV0NL0...
2RV/2RW/2RX/2RY/3RA 4-3Maintenance parts replacement procedures When it is necessary to replace parts is needed due to malfunction, etc., replace the service parts in the fol- lowing procedures. (1) Cassette paper feed section (1-1)Detaching and reattaching the Paper feed roller Procedures 1.
2RV/2RW/2RX/2RY/3RA 5. Check or replace the paper feeder roller assembly (a) (paper feed roller, pick up roller), and then reattach the parts in the original position. Attention: When reattaching to the paper feed roller assembly (a), make sure to align the head (c) of the feed shaft (b) to the oval (d) of the paper feed roller assembly.
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2RV/2RW/2RX/2RY/3RA 3. Detach the retard roller (b) from the retard roller assembly (a). Figure 4-5 4. Check or replace the retard roller, reat- tach the detached parts in the original position. Attention: When attaching the retard roller assembly (a), make sure to attach the spring (c) to the protrusion (b) of the retard roller assembly.
2RV/2RW/2RX/2RY/3RA (1-3)Detaching and reattaching the MP paper feed pulley Procedures 1. Detach the cassette 2. Open the front cover (a) and detach the strap by using pliers. 3. Remove the stop ring (c). Figure 4-7 4. Open the front cover (a) to the bottom and detach the left side of cover fulcrum from the fulcrum shaft (b).
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2RV/2RW/2RX/2RY/3RA 6. Remove four screws(M3x8S tight)(a), detach MP below frame(b). Figure 4-9 7. Pull the lock lever and the slide the paper feed roller shaft (b) to the right. 8. Detach the paper feed pulley (c). 9. Check or replace the paper feed pulley (c), and then reattach the parts which are detached in the original position.
2RV/2RW/2RX/2RY/3RA (2) Developer section (2-1)Detaching and reattaching the developer unit Procedures 1. Open the front cover (a). 2. Push down the developer release lever (b). Figure 4-12 3. Detach the developer unit (a). 4. Check or replace the developer unit (a), and then reattach the parts which are detached in the original position.
2RV/2RW/2RX/2RY/3RA (3) Drum section (3-1)Detaching and reattaching the drum unit Procedures 1. Open the front cover (a). 2. Push down the developer release lever (b). Figure 4-14 3. Detach the developer unit (a). Figure 4-15 4-11...
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2RV/2RW/2RX/2RY/3RA 4. Detach the drum unit (a). 5. Check or replace the drum unit (a), and then reattach the parts which are detached in the original position. Attention: Execute the following maintenance modes when replacing the maintenance kit. (LCD model) Executing "Maintenance"...
2RV/2RW/2RX/2RY/3RA (3-2)Detaching and reattaching the main charger unit Procedures 1. Remove the tape (b) from the drum unit (a). 2. Open the eraser cover (c) Figure 4-17 3. Push the edge (a) of the main charger unit and slide it. 4.
2RV/2RW/2RX/2RY/3RA (4) Transfer section (4-1)Detaching and reattaching the transfer roller unit Procedures 1. Open the front cover (a). 2. Push down the developer release lever (b). Figure 4-19 3. Detach the developer unit (a). Figure 4-20 4-14...
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2RV/2RW/2RX/2RY/3RA 4. Detach the drum unit (a). Figure 4-21 5. Slide the transfer front guide (b) while pressing the release lever (a) and release the hook (c). 6. Remove the transfer front guide (b). Figure 4-22 4-15...
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2RV/2RW/2RX/2RY/3RA 7. Remove the shaft (b) of transfer roller (a) from two transfer bushings (c). 8. Remove the gear Z17 (d) from the transfer roller (a). 9. Check or replace the transfer roller (a), and then reattach the parts which are detached in the original position.
2RV/2RW/2RX/2RY/3RA (5) Fuser section (5-1)Detaching and reattaching the fuser unit Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA-1 6. Detach the right rear cover (a) while twisting it. Figure 4-26 7. Remove two screws (M3x8P tight)(a) and detach the fuser wire cover (b). Figure 4-27 4-18...
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2RV/2RW/2RX/2RY/3RA 8. Disconnect the connector (a) from the low voltage power source PWB. 9. Disconnect the connector (b) from the main/ engine PWB. Figure 4-28 10. Remove four screws (M3×8S tight)(a). Figure 4-29 4-19...
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2RV/2RW/2RX/2RY/3RA 11. Pull out the fuser unit (a) while holding the both ends of it. 12. Check or replace the fuser unit (a), and then reattach the parts which are detached in the original position. Attention: When detaching and reattaching, pay attention not to burn by touching the hot section.
2RV/2RW/2RX/2RY/3RA 4-4Disassembly and Reassembly (1) Outer covers (1-1)Detaching and reattaching the left rear cover Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow.
2RV/2RW/2RX/2RY/3RA 5. Remove two screws(M3×10TP)(a). 6. Release two hooks (b) of the upper rear cover(c) and detach it. Figure 4-33 (1-3)Detaching and reattaching the left cover Procedures 1. Pull out the cassette 2. Open the front cover (a). 3. Release four hooks (b) at the front side of the left cover(a).
2RV/2RW/2RX/2RY/3RA-1 4. Release two hooks (b) at the rear side of the left cover (a). 5. While tilting the left cover (a), detach it in the direction of the arrow. Figure 4-35 (1-4)Detaching and reattaching the right cover Procedures 1. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
2RV/2RW/2RX/2RY/3RA-1 3. Release three hooks by using a flat- head screwdriver (d). 4. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-37 (1-5)Detaching and reattaching the front cover Procedures 1.
2RV/2RW/2RX/2RY/3RA 3. Open the front cover (a) to the bottom and detach the left side of cover fulcrum from the fulcrum shaft (b). 4. Release the right side of fulcrum portion and detach the front cover (a). Figure 4-39 (1-6)Detaching and reattaching the rear cover Procedures 1.
2RV/2RW/2RX/2RY/3RA (2) Optical section (2-1)Detaching and reattaching the laser scanner unit (LSU). Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover(c) and detach it. Figure 4-43 1. Pull out the cassette 2. Open the front cover (a). 3. Release four hooks (b) at the front side of the left cover(a).
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2RV/2RW/2RX/2RY/3RA 4. Release two hooks (b) at the rear side of the left cover (a). 5. While tilting the left cover (a), detach it in the direction of the arrow. Figure 4-45 6. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 8. Release three hooks by using a flat- head screwdriver (d). 9. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-47 10. Push down the developer release lever (b).
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2RV/2RW/2RX/2RY/3RA 12. Open the top cover (a). 13. Remove the stop ring(b) and detach the upper cover rack (c) from the upper cover (a). Figure 4-49 14. Open the top cover (a). 15. Remove the screws(M3x8S tight)(b), detach the right middle cover(c). Figure 4-50 4-30...
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2RV/2RW/2RX/2RY/3RA 16. Remove two screws(M3×8TP)(a) and remove the eject tray(b). Figure 4-51 17. Disconnect the connector (b) and the FFC (c) from the main/engine PWB (a). 18. Detach the wire from the clamp (d). Figure 4-52 4-31...
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2RV/2RW/2RX/2RY/3RA 19. Remove four screws (M3×6TP)(b) from the laser scanner unit (a). 20. Check or replace the laser scanner unit (a), and then reattach the parts which are detached in the original position. Figure 4-53 *: When securing the laser scanner unit with screws, execute it in the order of the fig- ure to the right.
2RV/2RW/2RX/2RY/3RA (3) Drive section (3-1)Detaching and reattaching the main motor Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover(c) and detach it. Figure 4-57 11. Pull out the cassette 12. Open the front cover (a). 13. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 15. Release three hooks by using a flat- head screwdriver (d). 16. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-59 17. Remove three screws (M3×8Stight)(a) and the screw (M3×8Ptight)(b) securing the low voltage power source PWB cover (c).
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2RV/2RW/2RX/2RY/3RA 19. Disconnect the connector (a). 20. Remove three screws(M3×8S tight)(b), detach the main motor(c). 21. Check or replace the main motor(c), and then reattach the parts which are detached in the original position. Figure 4-61 4-36...
2RV/2RW/2RX/2RY/3RA (3-2)Detaching and reattaching the fuser pressure release drive unit Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover(c) and detach it. Figure 4-64 1. Pull out the cassette 2. Open the front cover (a). 3. Release four hooks (b) at the front side of the left cover(a).
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2RV/2RW/2RX/2RY/3RA 4. Release two hooks (b) at the rear side of the left cover (a). 5. While tilting the left cover (a), detach it in the direction of the arrow. Figure 4-66 6. Disconnect the connector (a). Figure 4-67 4-39...
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2RV/2RW/2RX/2RY/3RA 7. Open the front cover (a). 8. Push down the developer release lever (b). Figure 4-68 9. Detach the developer unit (a). Figure 4-69 4-40...
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2RV/2RW/2RX/2RY/3RA 10. Detach the drum unit (a). Figure 4-70 11. Stand the main unit so that you can see the bottom side. 12. Remove four screws(M3x8P tight)(a) and remove the front stay(b). Figure 4-71 4-41...
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2RV/2RW/2RX/2RY/3RA 13. Tilt the DU assembly (a) and detach two stoppers(b) while pushing them inside. 14. Lift down the DU assembly(a) to the bottom and pull it toward you to detach Figure 4-72 15. Remove two screws (a)(M3x8S tight). 16. Release the hook(b) and detach the fuser pressure release drive unit(c).
2RV/2RW/2RX/2RY/3RA (3-3)Detaching and reattaching the MP solenoid (front side) Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover(c) and detach it. Figure 4-76 11. Pull out the cassette 12. Open the front cover (a). 13. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 15. Release three hooks by using a flat- head screwdriver (d). 16. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-78 17. Disconnect the connector (a), and detach one screw (M3x8S tight)(b).
2RV/2RW/2RX/2RY/3RA (3-4)Detaching reattaching the clutch. Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover (c) and detach it. Figure 4-82 11. Pull out the cassette 12. Open the front cover (a). 13. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 15. Release three hooks by using a flat- head screwdriver (d). 16. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-84 17. Disconnect three connector(a) of each clutch.
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2RV/2RW/2RX/2RY/3RA 18. Remove two screws(M3x8S tight)(a), detach the clutch cover(b). 19. Detach the developer clutch (c) and registration clutch (d). Figure 4-86 20. Remove the screw(M3x8P tight)(a) and deatch the power switch(b). Figure 4-87 4-49...
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2RV/2RW/2RX/2RY/3RA 21. Remove three screws(M3x8S tight)(a) and remove the cover (b). 22. Detach the paper feed clutch (c). 23. Check or replace the clutch, and reat- tach the parts which are detached in the original position. Figure 4-88 *: Attach the developer clutch (a) and the registration clutch (b) with the notches (c) facing down, and attach the cover.
2RV/2RW/2RX/2RY/3RA (3-5)Detaching and reattaching the eject solenoid Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover (c) and detach it. Figure 4-92 11. Pull out the cassette 12. Open the front cover (a). 13. Release four hooks (b) at the front side of the left cover(a).
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2RV/2RW/2RX/2RY/3RA 14. Release two hooks (b) at the rear side of the left cover (a). 15. While tilting the left cover (a), detach it in the direction of the arrow. Figure 4-94 16. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 18. Release three hooks by using a flat- head screwdriver (d). 19. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-96 20. Open the front cover (a) and detach the strap (b) by using pliers.
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2RV/2RW/2RX/2RY/3RA 22. Open the front cover (a) to the bottom and detach the left side of cover fulcrum from the fulcrum shaft (b). 23. Release the right side of fulcrum portion (c) and detach the front cover (a). Figure 4-98 24.
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2RV/2RW/2RX/2RY/3RA 25. Open the top cover (a). 26. Remove the stop ring(b) and detach the upper cover rack (c) from the upper cover (a). Figure 4-100 27. Open the top cover (a). 28. Remove the screws(M3x8S tight)(b), detach the right middle cover(c). Figure 4-101 4-56...
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2RV/2RW/2RX/2RY/3RA 29. Remove two screws(M3×8TP)(a) and remove the eject tray(b). Figure 4-102 30. Remove four screws(M3x8S tight)(a) and remove the back side of metallic plate (b). Figure 4-103 4-57...
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2RV/2RW/2RX/2RY/3RA 31. Disconnect the connector (a). Figure 4-104 32. Remove the screw(M3×8S tight)(a). 33. Remove the screw(M3×8P tight)(b). Figure 4-105 4-58...
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2RV/2RW/2RX/2RY/3RA 34. Detach the eject unit (a) in the direction of the arrow. Figure 4-106 35. Release two hooks(b) and detach the eject unit cover (a). 36. Remove the screw (c) (M3×4P tight). 37. Remove the eject solenoid (d). 38. Check or replace the eject unit(d), and reattach the parts which are detached in the original position.
2RV/2RW/2RX/2RY/3RA (4) Others (4-1)Detaching and reattaching the eraser Procedures 1. Open the front cover (a). 2. Push down the developer release lever (b). Figure 4-108 3. Detach the developer unit (a). Figure 4-109 4-60...
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2RV/2RW/2RX/2RY/3RA 4. Detach the drum unit (a). Figure 4-110 5. While taking care of both side of springs, remove the eraser assembly (a). 6. Check the eraser PWB, and clean or replace it. 7. Reattach the parts in the original posi- tion.
2RV/2RW/2RX/2RY/3RA (4-2)Fan motor attachment direction Detaching and attaching are available by detaching the outer covers. *: When reattaching the fan motor (a), be aware of the attachment direction (intake/exhaust). Figure 4-112 1. Right side fan motor : Intake (Rating label inside) 2.
2RV/2RW/2RX/2RY/3RA (5) PWBs (5-1)Detaching and reattaching the main/engine PWB Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover (c) and detach it. Figure 4-115 11. Pull out the cassette 12. Open the front cover (a). 13. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA-1 15. Release three hooks by using a flat- head screwdriver (d). 16. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-117 17. Remove two screws(M3x8S tight)(a) and detach the USB earth plate (b).
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2RV/2RW/2RX/2RY/3RA 19. Remove five screws(M3×8S tight)(a). 20. Detach the main/ engine PWB (b). Figure 4-119 21. Check or replace the main/engine PWB (a), and then reattach the parts which are detached in the original position. Attention: When replacing the main/engine PWB(a), remove EEPROM (YS1)(b) from it and reattach it to the new main/engine PWB(a).
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2RV/2RW/2RX/2RY/3RA Note when replacing the main/engine PWB When replacing the main/engine PWB, remove EEPROM (YS1) on the old PWB and make sure to place it on the new PWB. Figure 4-121 *: Check the network setting since the MAC address is changed. Example: when the printer name is registered with the IP address, reconfigure the IP address.
2RV/2RW/2RX/2RY/3RA (5-2)Detaching and reattaching the high voltage PWB Procedures 1. Open the front cover (a). 2. Push down the developer release lever (b). Figure 4-122 3. Detach the developer unit (a). Figure 4-123 4-68...
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2RV/2RW/2RX/2RY/3RA 4. Detach the drum unit (a). Figure 4-124 5. Slightly pull out the cassette 6. Open the rear cover (a). 7. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 8.
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2RV/2RW/2RX/2RY/3RA 9. Detach the right rear cover (a) while twisting it. 10. Remove the screw(M3×10TP)(b). 11. Release the protrusion (e) by using a flat-blade screwdriver (d). 12. Detach the Wi-Fi cover(c). Figure 4-126 13. Remove two screws(M3×10TP)(a). 14. Release two hooks (b) of the upper rear cover (c) and detach it.
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2RV/2RW/2RX/2RY/3RA 15. Release four hooks (b) at the front side of the left cover (a). Figure 4-128 16. Release two hooks (b) at the rear side of the left cover (a). 17. While tilting the left cover (a), detach it in the direction of the arrow.
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2RV/2RW/2RX/2RY/3RA 18. Pull out the cassette 19. Open the front cover (a). 20. Twist three hooks (b) at the rear side of the right cover (a) to detach it. 21. Release two hooks by using a flat-head screwdriver (c). Figure 4-130 22.
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2RV/2RW/2RX/2RY/3RA 24. Stand the main unit so that you can see the bottom side. 25. Remove four screws(M3x8S tight)(a) and detach the front stay(b). Figure 4-132 26. Tilt the DU assembly (a) and detach two stoppers(b) while pushing them inside. 27.
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2RV/2RW/2RX/2RY/3RA 28. Remove three screws(M3×8P tight)(a). 29. Lift up the lower base cover (b) and detach it. 30. Disconnect the connector (c). Figure 4-134 31. Remove the screw(M3×8Ptight)(b) and three screws(M3×8Stight)(c) securing the low voltage power source PWB cover (a) . 32.
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2RV/2RW/2RX/2RY/3RA 34. Remove the screw(M4x12P?tight)(a), release the board support. 35. Detach the high voltage PWB (b). 36. Check or replace the high voltage PWB (b), and then reattach the parts which are detached in the original position. Figure 4-136 4-75...
2RV/2RW/2RX/2RY/3RA (5-3)Detaching and reattaching the low voltage power source PWB Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover (c) and detach it. Figure 4-139 11. Pull out the cassette 12. Open the front cover (a). 13. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 15. Release three hooks by using a flat- head screwdriver (d). 16. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-141 17. Remove the screw(M3×8Ptight) (b) and three screws(M3×8Stight)(c) securing the low voltage power source PWB cover (a) .
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2RV/2RW/2RX/2RY/3RA 19. Remove three screws(M3x8S tight)(a), detach the inlet mounting plate(b). Figure 4-143 20. Disconnect two connectors (a). 21. Remove the screw(M4×8S tight)(b), remove the ground wire(c). Figure 4-144 4-79...
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2RV/2RW/2RX/2RY/3RA 22. Remove three screws(a)(M3x8S tight), detach the low voltage power source PWB (b). 23. Check or replace the low voltage power source PWB (b), and then reattach the parts which are detached in the original position. Figure 4-145 4-80...
2RV/2RW/2RX/2RY/3RA (5-4)Detaching and reattaching the Wi-Fi PWB. Procedures 24. Detach the right rear cover (a) while twisting it. 25. Remove the screw(M3×10TP)(b). 26. Release the protrusion (e) by using a flat-blade screwdriver (d). 27. Detach the Wi-Fi cover(c). Figure 4-146 28.
2RV/2RW/2RX/2RY/3RA (5-5)Detaching and reattaching the USB PWB. Procedures 1. Slightly pull out the cassette 2. Open the rear cover (a). 3. Open the cassette cover (c) and release the hook (d) of the left rear cover (b) in the direction of the arrow. 4.
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2RV/2RW/2RX/2RY/3RA 9. Remove two screws(M3×10TP)(a). 10. Release two hooks (b) of the upper rear cover (c) and detach it. Figure 4-150 11. Pull out the cassette 12. Open the front cover (a). 13. Release four hooks (b) at the front side of the left cover(a).
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2RV/2RW/2RX/2RY/3RA 14. Release two hooks (b) at the rear side of the left cover (a). 15. While tilting the left cover (a), detach it in the direction of the arrow. Figure 4-152 16. Twist three hooks (b) at the rear side of the right cover (a) to detach it.
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2RV/2RW/2RX/2RY/3RA 18. Release three hooks by using a flat- head screwdriver (d). 19. Twist two hooks (c) at the front side of the right cover (b) to release them and detach the right cover (b). Figure 4-154 20. Open the top cover (a). 21.
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2RV/2RW/2RX/2RY/3RA-1 22. Open the top cover (a). 23. Remove the screws(M3x8S tight)(b), detach the right middle cover (c). Figure 4-156 24. Remove two screws (a) (M3×8 tight). 25. Detach the USB PWB (b). 26. Check or replace the USB PWB (b), and then reattach the parts which are detached in the original position.
2RV/2RW/2RX/2RY/3RA 4-5Maintenance parts replacement procedures (option) (1) Paper feeder (1-1)Detaching and reattaching the PF main PWB Procedures 1. Remove two screws(M3×8P tight)(a). 2. Release two hooks (b) of the upper cover (c) and detach it. Figure 4-158 3. Disconnect all the connectors (a) from the PF main PWB(c).
2RV/2RW/2RX/2RY/3RA (1-2)Detaching and reattaching PF conveying motor. Procedures 1. Remove two screws(M3×8P tight)(a). 2. Release two hooks (b) of the upper cover (c) and detach it. Figure 4-160 3. Remove the screw(M3x8P tight)(a) and detach the frame assembly (b). Figure 4-161 4-88...
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2RV/2RW/2RX/2RY/3RA 4. Disconnect three connectors (b) from the PF main PWB (a). 5. Remove the sheet(c) and open the wire saddle(d). 6. Remove the fixed screws(M3x8TP)(e) of the earth spring(f). Figure 4-162 7. Disconnect two clutch connectors (a) and the motor connector (b). 8.
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2RV/2RW/2RX/2RY/3RA 10. Remove two screws (M3x8S tight)(a). 11. Remove three screws (M3x8P tight)(b). 12. Detach the PF conveying motor assem- bly (c). Figure 4-164 13. Detach the gear (a). 14. Remove three screws (b) (M3x4). 15. Detach the PF conveying motor (c) from the motor mounting plate (d).
2RV/2RW/2RX/2RY/3RA (1-3)Detaching and reattaching the PF clutch. Procedures 1. Remove two screws(M3×8P tight)(a). 2. Release two hooks (b) of the upper cover (c) and detach it. Figure 4-166 3. Remove the screw(M3x8P tight)(a) and detach the frame assembly (b). Figure 4-167 4-91...
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2RV/2RW/2RX/2RY/3RA 4. Disconnect three connectors (b) from the PF main PWB (a). 5. Remove the sheet(c) and open the wire saddle(d). 6. Remove the fixed screws(M3x8TP)(e) of the earth spring(f). Figure 4-168 7. Disconnect two clutch connectors (a). 8. Remove six screws(M3x8S tight)(b) and two ground terminals(c).
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2RV/2RW/2RX/2RY/3RA 10. Detach the PF paper feed clutch(a). 11. Detach the PF feed clutch(b). 12. Check the status of the clutch, clean or replace it if necessary. 13. Reattach the parts in the original posi- tion. Figure 4-170 4-93...
2RV/2RW/2RX/2RY/3RA 5 Firmware Firmware update (LCD model) Execute the following to update the firmware below. *: The processing time is reduced with simultaneous processing by group. [GROUP1 UPDATE] Update Target Master file name Message order Controller firmware DL_CTRL.2RX CTRL Optional language data 1 DL_OPT_xx.2RX*1 OPT1 Optional language data 2...
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2RV/2RW/2RX/2RY/3RA Verify the signature at firmware update Verify the signature of the update file to prevent the firmware update with illegally falsified data. File names of the signature and firmware certificate Target Signature file name Firmware certificate file name Controller data 2RX2RX_CTRL_sign.bin 2RX_CTRL_cert.pem Optional language data 1...
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2RV/2RW/2RX/2RY/3RA (The first page) FW-Update 1/10 The first line: "FW-Update" Completed Page number/total page number and upper and lower key icon are displayed. The second line: "Completed" (Completion message) (The second and subsequent page) [CTRL] 2/10 The first line: "CTRL", (the character string applicable to the 2RB_2000.001.005 update target) Page number/total page number and upper and lower...
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2RV/2RW/2RX/2RY/3RA Code Error contents Code Error contents 06xx *4 File (No.xx) size excess 08xx *4 File (No.xx) writing failure *1: The expiration of the FM certification is also included. *2: As the normal startup is possible next time, restart automatically and start normally. *3: Since the normal start-up is not available next time, it is not restarted automatically but moved to the USB update mode.
2RV/2RW/2RX/2RY/3RA Firmware update (LED model) Execute the following to update the firmware below. *: The processing time is reduced with simultaneous processing by group. [GROUP1 UPDATE] Update Target Master file name Message order Controller firmware DL_CTRL.2RV CTRL Optional language data 1(for controller) DL_OPT_xx.2RV*1 OPT1 Optional language data 2(for controller)
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2RV/2RW/2RX/2RY/3RA Verify the signature at firmware update Verify the signature of the update file to prevent the firmware update with illegally falsified data. File names of the signature and firmware certificate Target Signature file name Firmware certificate file name Controller data 2RV_CTRL_sign.bin 2RV_CTRL_cert.pem Optional language data...
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2RV/2RW/2RX/2RY/3RA 4. When the firmware update is started, all green LEDs on the operation panel blink during the process. 5. When the firmware update is completed, it is indicated with the following LED pattern. In case of the normal completion. When the firmware update is completed normally, all green LEDs turn on.
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2RV/2RW/2RX/2RY/3RA Error code Code Error contents Code Error contents 0000 Others S000 Other signature verification error 0100 There is no master file. S001 The signature verification file is insuffi- cient. 0200 Master file version discrepancy N001 Unable to connect the network *2 (There is no target to update.) 03xx *4 There is no download file (No.xx).
2RV/2RW/2RX/2RY/3RA 6 Service modes 6-1 Service modes (LCD model) The LCD model is equipped with the maintenance mode which can be used to maintain and repair the machine. (1) Executing the service mode [Message Display] Ready to copy 1. Press the System Menu Key. 2.Select [Adjustment/Maintenance] using the [▲] [▼] keys.
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2RV/2RW/2RX/2RY/3RA Service settings Items Contents page Outputs the service status page. Print Status Page Outputs the network status page. 6-10 Print Network Status Page Outputs the test page formed in halftone. 6-10 Print Test Page Writing data in a USB memory. 6-11 Writing Data Reset the counter after replacing the maintenance kit.
2RV/2RW/2RX/2RY/3RA (2) Descriptions of service modes Print Status Page Contents Prints the service status page. The service status page contains various settings and service data. Purpose Use to retrieve the information of the environmental setting and service data. Method 1.Enter the Service Setting menu. 2.Using the [▲] or [▼] key, select [Print Test Page].
2RV/2RW/2RX/2RY/3RA Detail of service status page (1) Service Status Page [XXXXXXXXXX] Printer 2014/10/30 15:15 ECOSYS P2040dw Firmware Version 2RY_2000.000.000 2014.10.30 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Controller Information Memory status (28) FRPO Status Standard Size 1.0 GB User Top Margin A1+A2/100 Option Slot 1.0 GB User Left Margin A3+A4/100...
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2RV/2RW/2RX/2RY/3RA Detail of service status page (2) Service Status Page [ZE76100020] Printer ECOSYS P2040dw 2016/03/09 19:45 Firmware Version 2RY_2000.001.123 2016.02.18 [2RY_1000.001.083][2RY_1100.001.002][2RY_1100.001.002] Controller Information Engine Information (37) NVRAM Version _CR05A19_CR05A19 Print Settings (38) 2NM_1200.001.089 FAX Slot1 (33) MP Tray Priority Not Setting FAX BOOT Version 2NM_5000.001.006 (34)
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2RV/2RW/2RX/2RY/3RA Items Contents Firmware Version System date Engine firmware version Engine boot version Operation panel firmware version Machine serial number Total memory size Local time zone Report output date Day/Month/Year hour : minute NTP server name (10) Availability of the paper feeder 2 Installed/Not Installed (11) Availability of the SD memory card...
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2RV/2RW/2RX/2RY/3RA Items Contents High altitude adjustment set data Normal/1001-2000m/2001-3000m/3001-3500m (34) The last sent date and time (35) Transmission address (36) NVRAM version _ 1F3 1225 _ 1F3 1225 (37) (a)(b)(c)(d)(e)(f) (a) Consistency of the current firmware version and the database _ (underscore): OK * (Asterisk): NG (b) Database version...
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2RV/2RW/2RX/2RY/3RA Items Contents Auto cassette change 0: OFF (50) 1: ON (Default) Color printing double count mode 0: All single counts (51) 3: Folio (Less than 330 mm length), Single counts Black and white printing double count 0: All single counts (52) mode 3: Folio (Less than 330 mm length), Single counts...
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2RV/2RW/2RX/2RY/3RA Items Contents Calibration information (78) RFID information (K,C,M,Y) (79) RFID reader/writer version (80) Optional paper feeder firmware ver- (81) sion (82) (83) Maintenance information (84) MC correction 1 to 7 (85) Automatic judgment of the color con- 0: Off (86) version process 1: On...
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2RV/2RW/2RX/2RY/3RA Print Network Status Page Contents Print the network status page. Purpose Acquires the network setting information. Method 1.Enter the Service Setting menu. 2.Using the [ ▲] or [▼] key, select [Print Network Status Page]. 3.Press the [OK] key. 4.Press the [OK] key. 5.Prints the network status page.
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2RV/2RW/2RX/2RY/3RA Write Data Contents Writing data in a USB memory. Executable only when a USB memory is detected. Method Insert a USB memory before writing data. 1. Enter the Service Setting menu. 2. Using the [▲] or [▼] key, select [Write Data]. 3.
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2RV/2RW/2RX/2RY/3RA Developer Contents When replacing with the new developer unit, it needs to supply toner as it is not included in the developer unit. Though the toner is supplied automatically to the developer unit without the spe- cific operation, it takes a long time to supply the toner inside the developer unit to the level so that it is possible to print in the case of the new developer unit which does not contain the toner at all.
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2RV/2RW/2RX/2RY/3RA Altitude Adj. Description Sets the altitude adjustment mode. Purpose Execute it for the image quality deterioration at the operating environment of 1,001m above sea level or more. Method 1.Enter the Service Setting menu. 2.Using the [▲] or [▼] key, select [Altitude Adjustment]. 3.Press the [OK] key.
2RV/2RW/2RX/2RY/3RA 6-2 Service mode (LED model) (1) Maintenance menu If using [Maintenance menu] installed from the Product Library DVD, it is possible to adjust the print position and to enhance the print quality to the maximum. Figure 6-7 Items Explanation Print the start position Designate the top margin value to adjust the print starting posi- Adjust the print...
2RV/2RW/2RX/2RY/3RA (2) Printing the report When printing each report in order to check the machine setting and status, execute the following operation. Print Status Page The information which current setting contents, memory size and installed optional device can be checked. Press and hold the [Go] key 3 seconds or more or 9 seconds or more to print the status page.
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2RV/2RW/2RX/2RY/3RA Print service status page More detailed information than the status page can be checked. It is the main purpose that the service person prints it in the case of the maintenance. Press and hold the [Go] key 10 seconds or more to print the status page. If it is possible to print the report, the indicator blinks as well as in the case of the status page.
2RV/2RW/2RX/2RY/3RA (3) Toner install mode Contents When replacing with the new developer unit, it needs to supply toner as it is not included in the developer unit. Though the toner is supplied automatically to the developer unit without the spe- cific operation, it takes a long time to supply the toner inside the developer unit to the level so that it is possible to print in the case of the new developer unit which does not contain the toner at all.
2RV/2RW/2RX/2RY/3RA 6-3 Print event log Print event log Contents List of the history of paper jams, self-diagnostics errors and toner container replacement is printed. Purpose The machine failure is analyzed by judging the occurrence history of each item. Method 1.Connects between the main unit and PC (network) via the USB interface connector or network interface connector.
2RV/2RW/2RX/2RY/3RA Detail of event log (1) Event Log XXXXXXXXXXXXXXXX Printer ECOSYS P2040dw 2014/10/19 15:15 Firmware version 2RY_2000.000.000 2014.09.19 [XXXXXXXX] [XXXXXXXX] [XXXXXXXX] Machine No.:Z7T0000000 Life Count:100000 Paper Jam Log (10) Maintenance Log Count. Event Descriptions Date and Time Count. Item Date and Time 9999999 4003.01.00.00.00 2014/09/22 10:00 8 9999999 02.01...
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2RV/2RW/2RX/2RY/3RA Description of event log Items Contents System version System date Engine firmware version Engine boot version Operation panel firmware version Machine serial number Life counter Paper Jam Count. Event Remembers 1 to 16 of The total page count at the Log code ( 5 types in hexa- occurrence.
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2RV/2RW/2RX/2RY/3RA-1 Items Contents Paper Jam (d) Detail of paper type (Hexadecimal) cont. 01: Plain 0A: Color 15: Custom 1 02: Transparency 0B: Prepunched 16: Custom 2 03: Preprinted 0C: Envelope 17: Custom 3 04: Labels 0D: Cardstock 18: Custom 4 05: Bond 0E: Coated 19: Custom 5...
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2RV/2RW/2RX/2RY/3RA-2 Items Contents (11) Toner Log Count. item Remembers 1 to 32 of The total page count at the Unknown toner log code (1 time of the request of toner byte, 2 categories) occurrence of unknown container replacement. toner detection. If the First byte (Replacing item) occurrence of the previous 01: Toner container...
2RV/2RW/2RX/2RY/3RA 7 Troubleshooting 7-1 Conveying failures (1) Prior standard check items Contents (1-1) Paper jam due to the cover-open detection (1-2) Paper jam due to the wave or curl in the fuser section of the damp paper (1-3) Paper jam due to the dog-ear, paper skew, paper creases, fusing failure or the paper curl (1-4) Paper jam caused by the conveying guide, paper entry guide or the feedshift guide (1-5)
2RV/2RW/2RX/2RY/3RA-1 Content of Feeding/Conveying Failures (1-1) Paper jam due to the cover-open detection Step Check description Assumed cause Measures Reference Resetting the cover The cover is not fitted. Open the cover of the main unit and reclose it securely. Then check if the cover of the main unit is slightly pulled or closed.
2RV/2RW/2RX/2RY/3RA (1-4) Paper jam caused by the conveying guide, paper entry guide or the feedshift guide Step Check description Assumed cause Measures Reference Checking the paper path The paper is caught with a Remove any piece of torn piece of paper, etc. paper, foreign objects on the paper or if there are burrs on the parts such as the guide...
2RV/2RW/2RX/2RY/3RA (1-7) Paper jam caused by the conveying rollers or the paper feed pulleys Step Check description Assumed cause Measures Reference Cleaning the roller The roller is dirty. Check if there are paper dust, toner, foreign objects, outer diameter change or frictional wear on the conveying rollers or the pulleys and then clean their surface.
2RV/2RW/2RX/2RY/3RA-1 (1-8) Paper jam due to the sensor Step Check description Assumed cause Measures Reference Checking the sensor The sensor is faulty. The actuator for the paper feed sensor is caught. Also, if it comes off, reattach the actuator and its release spring.
2RV/2RW/2RX/2RY/3RA (1-10) Paper jam due to the static electricity Step Check description Assumed cause Measures Reference Checking the ground The static electricity accu- When the main unit is mulates. installed in the low humidity environment where the static electricity easily accumulates on the conveying guide dur- ing the continuous printing, check if the discharge sheet...
2RV/2RW/2RX/2RY/3RA (2) Paper jam indication When a paper jam occurs, the machine immediately stops the operation and displays the paper jam mes- sage on the operation panel. Remove paper by way of pulling out the cassette, opening the front cover and rear cover when a paper jam has occurred inside the machine.
2RV/2RW/2RX/2RY/3RA (3) Paper jam detection condition Main unit + document processor + paper feeder (option) Figure 7-2 [Paper jam location] [sensor(paper conveying)] A. MP tray paper jam 1. Paper sensor B. Paper jam in the cassette 1 (to 3) 2. MP paper sensor C.
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2RV/2RW/2RX/2RY/3RA Jam code contents Codes Content Detection condition Location* 0000 Initial jam The power is turned on when a sensor in the con- veying system is on. 0101 Wait for ready of the print-pro- 40 seconds have passed without reply of Standb- cess package yReady from the driving function before the paper feeding or before the secondary paper feeding...
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2RV/2RW/2RX/2RY/3RA-1 Codes Content Detection condition Location* 4002 Regisutration sensor The registration sensor does not turn on during non arrival jam paper feed from cassette 2. 4003 The registration sensor does not turn on during paper feed from cassette 3. 4008 Eject sensor does not turn on during paper feed from duplex section.
2RV/2RW/2RX/2RY/3RA (4) First check item If the paper is fed askew, jammed, curled, or leading-edge dog-eared, first check the following items. Check items Check description Corrective action 1. If a dog-ear occurs, check if there are any objects 1. Check if the paper delivered Paper is dog-eared, skewed or existing in the conveying paths, and if any, fix it.
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2RV/2RW/2RX/2RY/3RA Check items Check description Corrective action 1. Check that the foreign If foreign objects such as torn paper, etc. remain in the Paper con- objects including torn paper, paper conveying path, remove them veying guide paper clips, etc., do not exist Entry guide in the paper conveying paths.
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2RV/2RW/2RX/2RY/3RA Check items Check description Corrective action 1. Check if it does not operate Reattach the actuator or the return spring. Sensor with smoothness due to an abnormal move or dropping off of the actuator of the con- veying switch. 2.
2RV/2RW/2RX/2RY/3RA-1 7-2Self diagnostic (1) Self diagnostic function This machine is equipped with a self-diagnostic function. When a problem is detected, the machine stops operating and displays an error message on the operation panel. An error message consists of a message prompting a contact to service personnel and a four-digit error code indicating the type of error.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Main/Engine Replace the main/engine PWB. (see 0190 Backup memory device error Unable to read out data from the page 4-63) EEPROM. The above remains at 3 EEPROM(YS1) Contact the service support. times of retries Main/Engine Turn the power switch off and on...
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Paper feeder Check the wiring connection status with 1810 Communication error with the the main unit, and if necessary, recon- paper feeder (1st PF) No paper feeder was detected after nect it.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Wire and con- If the connector is not inserted enough, 2000 Main motor steady-state error After the main motor was stabilized, nector between reinsert it. Or check the wire's continu- the ready signal was not detected for the main motor ity, and repair or replace the wire if there...
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Connection of If the connector is not inserted enough, 2610 PF conveying motor error the wire and con- reinsert it. Or check the wire's continu- (Paper feeder) The ready signal is not detected nector ity, and repair or replace the wire if there within 2s after the PF conveying...
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Laser 1. Confirm that the wiring connector is 4201 BD steady-state error (LSU) BD was not obtained during the scanner firmly connected, and if necessary, con- steady rotation unit (LSU) nect the connector all the way in.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Thermopile 1. Reconnect the wire connector 6020 Fuser thermopile high tempera- Replace the wire if there is no continu- ture error (main) During drive, the thermopile ity. detected 200°C/392 °F for 5s Thermopile - Main/engine PWB (YC2) The temperature detected by the 2.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Power supply 1. Check no voltage drop exceeding 6050 Fuser thermopile low tempera- voltage 10% of the rated during printing. ture error (main) During printing, the temperature 2. If the power is overloaded, change detected by the thermopile is less the AC outlet that supplies power.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Thermopile 1. Reconnect the wire connector 6200 Fuser heater error (sub) During warm-up, the temperature Replace the wire if there is no continu- detected by the thermistor does not ity. reach 60°C/212.0 °F when turning Thermopile - Main/engine PWB (YC2) the heater on for consecutive 30s.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Thermopile 1. Reconnect the wire connector 6220 Fuser heater high temperature Replace the wire if there is no continu- error (sub) The temperature detected by the ity. thermopile is 240°C/464 °F while the Thermopile - Main/engine PWB (YC2) drive is stopped 2.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Thermopile 1. Reconnect the wire connector 6250 Fuser heater low temperature Replace the wire if there is no continu- error (sub) During printing, the temperature ity. detected by the thermistor is less Thermopile - Main/engine PWB (YC2) than 60°C/140°F for consecutive 3s 2.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Connector pin If the interface connector pins of the 6000 Broken fuser heater wire (main) fuser unit and the main unit are 6020 Fuser thermopile high tempera- deformed owing to foreign objects, 6030 ture error (main) replace the connectors or the units...
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Fuser unit 1. Make sure there is no paper jam. 6610 The fuser pressure release error The fuser pressure change is not 2. Confirm that the wiring connector is complete within 10s after the instruc- firmly connected, and if necessary, con- tion nect the connector all the way in.
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Temperature and 1. Confirm that the wiring connector is 7800 Broken outer thermistor wire The sensor input sampling value is humidity firmly connected, and if necessary, con- abnormal. Sensor nect the connector all the way in. (After detecting an error, it is con- Temperature and humidity sensor trolled at 23°C/77 °F and 50%RH)
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2RV/2RW/2RX/2RY/3RA-1 Indica- Contents Related parts Check procedures/corrective mea- tion sures Main/Engine Download the engine firmware again F050 Main/engine PWB engine check- ( LCD:see page 5-1, LED:see page 5-5) sum error Main/Engine Turn the power switch off and on If not repaired, replace the EEPROM on the main/engine PWB or main/engine PWB.
2RT/2RV/2RW/2RX/2RY/3RA-1 (3) System Error (Fxxxx) Outline The document is described for the outline of the factors of the Fxxx errors that are not described in the self-diagnosis error code list. Please utilize it as the measures when the system is not recovered after power off/on or it frequently occurs. *: Please initially check the following when the error (Fxxx) is indicated.
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2RT/2RV/2RW/2RX/2RY/3RA-1 Num- Contents Verification procedure & check point Remarks LCD model LED model Abnormality detecting in the system Manage- (1) Check contact of a DDR memory and perform an operation * F248 is the abnormalities of a printer [Controller failure] [Controller failure] F24X ment Department...
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2RT/2RV/2RW/2RX/2RY/3RA-1 Num- Contents Verification procedure & check point Remarks LCD model LED model Abnormality detecting of a printer rendering part (1) Exchange boards and perform an operation check. * F46F is the abnormalities of a printer Support Support F46X (2) the acquisition wish of USBLOG -- carry out process.In recurring by specific printer [Main/Engine PWB] [Main/Engine PWB]...
2RV/2RW/2RX/2RY/3RA-1 (1) Poor image (Image forming factor) (1-1)No image (1-2)No image (1-3)The entire (1-4)It is foggy at (1-5)Vertical white appears (entirely appears (entirely image is faint the background streaks or bands white) black) image appear (1-6)Vertical white (1-7)There are horizontal bands in white (1-8)Uneven density vertically streaks or bands or black...
2RV/2RW/2RX/2RY/3RA-1 (1-1) No image appears (entirely white) Image sample Factor 1. Developer bias is not output or not impressed. (Contact failure) 2. The developer lock shaft is not inserted. (The DS gap is wide) 3. Developer roller rotation failure. 4. Defective primary transfer. 5.
2RV/2RW/2RX/2RY/3RA-1 (1-2) No image appears (entirely black) Image sample Factor 1. Main charge is not applied. (Drum surface potential error) 2. The LSU laser is on. 3. Abnormal developer bias output Trouble location Check Measures Charger roller Check if the terminal on the high Correct the terminal if it is deformed so that it voltage PWB to the main charge contacts.
2RV/2RW/2RX/2RY/3RA-1 (1-3) The entire image is faint Image sample Factor 1. Variance in environments (dew formation) 2. Toner is insufficient. Or it is deteriorated (becomes had to charge). 3. Developer bias output is low. 4. Primary transfer current output is low. 5.
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2RV/2RW/2RX/2RY/3RA-1 Trouble location Check Measures Drum unit 1. Check if the eraser lamp is 1. Clean the eraser lamp if it is dirty. dirty. 2. Replace the drum unit if it is not improved 2. Check the lamp on/off. after cleaning, it is not turned on or the sur- 3.
2RV/2RW/2RX/2RY/3RA-1 (1-4) It is foggy at the background image Image sample Factor 1. Toner is deteriorated (becomes had to charge). 2. Over-supply of toner. 3. Developer bias voltage is high. 4. Toner layer on the developer roller surface is thick (too much toner adheres). 5.
2RV/2RW/2RX/2RY/3RA-1 (1-5) Vertical white streaks or bands appear Image sample Factor 1. DP slit glass is dirty. 2. Foreign objects inside the developer unit. 3. Contamination inside the machine. 4. Dirty inside the drum unit. Trouble location Check Measures Check if the LSU slit glass is 1.
2RV/2RW/2RX/2RY/3RA-1 (1-6) Vertical white streaks or bands appear Image sample Factor 1. Charger roller dirt. 2. Drum unit scratch or dirt. 3. Cleaning blade is damaged or jammed by paper dust. Trouble location Check Measures Drum unit Check if there is adhesion at the Clean it if lines appear on the surface.
2RV/2RW/2RX/2RY/3RA-1 (1-7) There are horizontal bands in white or black Image sample Factor 1. developer unit dirt, contact dirt. Sleeve roller scratch. 2. Drum unit scratch or dirt. Ground is defective. 3. Charger roller is deformed. 4. Primary transfer roller terminal dirt. Trouble location Check Measures...
2RV/2RW/2RX/2RY/3RA-1 (1-8) Uneven density vertically Image sample Factor 1. Uneven LSU laser beam emission. 2. Transfer belt contact failure with the drum. 3. Drum condensation. 4. Uneven toner layer on the developer roller Trouble location Check Measures Laser is not output evenly from Reattach the LSU.
2RV/2RW/2RX/2RY/3RA-1 (1-9) Uneven density horizontally Image sample Factor 1. Uneven rotation of the main drive. 2. Main charger roller rotation error. 3. Improper contact on the developer unit terminals. 4. LSU is defective. Trouble location Check Measures Main drive Check to see if the drive mecha- 1.
2RV/2RW/2RX/2RY/3RA-1 (1-10) Black dots appear in the image Image sample Factor 1. Charger roller dirt. 2. Drum unit scratch or dirt. 3. Cleaning blade is damaged or jammed by paper dust. Trouble location Check Measures Drum unit Check the print image on paper Replace the drum unit if the drum is scratched.
2RV/2RW/2RX/2RY/3RA-1 (1-12) The image is partly missing Image sample Factor 1. Drum unit scratch or dirt. 2. Primary transfer belt surface deformation or dirt. Trouble location Check Measures Drum unit Check the print image on paper Execute Drum Refresh if it appears on the has a problem in the interval of image in the 94mm interval.
2RV/2RW/2RX/2RY/3RA-1 (1-14) Irregular horizontal white streaks appear in the image Dots appear in the image Image sample Factor 1. Installation at a high altitude. 2. Defective drum unit grounding. 3. Using the paper with high surface resistance. Trouble location Check Measures Developer unit Check if the operating environ-...
2RV/2RW/2RX/2RY/3RA-1 (1-15) Granular image (low solid image density) Image sample Factor 1. Installation at a high altitude. 2. Using the paper with high surface resistance. Trouble location Check Measures Developer unit Check if the operating environ- In the case of the high altitude place of 1,000m ment is 1,000m or more above or more above sea level, change the setting of sea level.
2RV/2RW/2RX/2RY/3RA-1 7-4 Electric failure Failure status Cause of failure Check procedures/corrective measures (1)The machine 1. Power is not sup- Check input voltage. does not operate at plied to the outlet. all when turning 2. Power plug connec- Check the contact between the power plug and outlet is the power on.
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2RV/2RW/2RX/2RY/3RA-1 Failure status Cause of failure Check procedures/corrective measures (4)Registration 1. Registration clutch Check continuity of the coil and registration clutch coil clutch does not coil is broken. replace the if there is no continuity. operate. 2. Wire or connector If the connector is not inserted enough, reinsert it.
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2RV/2RW/2RX/2RY/3RA-1 Failure status Cause of failure Check procedures/corrective measures (9)Paper indicator 1. Paper sensor is Replace the paper sensor. is blincking while defective. paper is available 2. Wire or connector If the connector is not inserted enough, reinsert it. Or check in the cassette.
2RV/2RW/2RX/2RY/3RA-1 7-5 Mechanical failure Failure status Failure point and check method Measures (1)No primary paper Check if the surface of the paper feed Clean the roller surface with alcohol. feed. roller is dirty with paper dust, etc. Paper feed roller is deformed. Check and replace paper feed roller assy if it is deformed.
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2RV/2RW/2RX/2RY/3RA Connector access point YC1: In-machine temperature sensor, Fuser pressure release motor, In-machine fan motor, Eject solenoid YC2: Temperature humidity sensor, Waste toner sensor, Thermopile YC3: Polygon motor YC5: Eraser YC6: MP paper sensor, Paper sensor, Container relay PWB YC7: Eject fan motor YC8: Inter lock switch YC9: Main motor YC10: Developer clutch, Feed clutch, Registration clutch...
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2RV/2RW/2RX/2RY/3RA Connec- Signal Voltage Description TPSDA I/O 0/3.3 V DC(pulse) Thermopile I2C communication data TPSCL 0/3.3 V DC(pulse) Thermopile I2C communication clock 0 V DC Ground WTOFULSE 0/3.3 V DC Toner full detection signal +3.3V4LS 3.3 V DC 3.3 V DC power supply +24V6FA 24 V DC 24 V DC power source...
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2RV/2RW/2RX/2RY/3RA Connec- Signal Voltage Description +24V6FA 24 V DC 24 V DC power source YC10 DLPCLURE 0/24 V DC Developer clutch drive +3.3V4LS 3.3 V DC 3.3 V DC power supply YC14 ITOEMPSE 0/3.3 V DC Toner empty detection signal 0 V DC Ground PGND...
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2RV/2RW/2RX/2RY/3RA-1 Connec- Signal Voltage Description +3.3V4LED about1.2 V DC Power for PI YC19 0 V DC Ground FUSROTSE 0/3.3 V DC Eject sensor signal +3.3V4LED about1.2 V DC Power for PI 0 V DC Ground EXIPAPSE 0/3.3 V DC(pulse) Fuser rotation's detection signal +3.3V4LED about1.2 V DC Power for PI...
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2RV/2RW/2RX/2RY/3RA Connec- Signal Voltage Description +5V2 5 V DC 5 V DC power YC507 BUZZER 0/5 V DC(pulse) buzzer model KEY1 0/3.3 V DC KEY1 signal LED6 0/3.3 V DC LED6 cathode KEY2 0/3.3 V DC KEY2 signal: +3.3V2 3.3 V DC 3.3 V DC power supply LED8 0/3.3 V DC...
2RV/2RW/2RX/2RY/3RA (2) High voltage PWB Connector position PGND2 PGND1 YC201 Figure 8-3 PWB photograph Figure 8-4...
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2RV/2RW/2RX/2RY/3RA Connector access point YC201: Main/Engine PWB Connec- Signal Voltage Description SHVCNT 0 to 3.3 V High voltage (S) output off/on (output YC201 DC(Analog) adjustment) : Japanese specification only +24V6ILF 24 V DC Power source for high voltage THVCNT 0/5 V DC(pulse) High voltage (T) output constant current off/on (output adjustment) DHVCNT...
2RV/2RW/2RX/2RY/3RA (3) Low voltage power supply PWB Connector position YC102 YC103 YC101 Figure 8-5 PWB photograph Figure 8-6...
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2RV/2RW/2RX/2RY/3RA Connector access point YC101: Inlet YC102: Fuser heater, thermal cut-off YC103: Main/Engine PWB Connec- Signal Voltage Description AC power voltage Commercial power connection YC101 AC power voltage Commercial power connection HEATERCOM AC power voltage Heater live side YC102 HEATERLIVE AC power voltage Heater neutral side RELAY 0/3.3 V DC...
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2RV/2RW/2RX/2RY/3RA Connector access point YC1: Main/Engine PWB Connec- Signal Voltage Description 0 V DC Ground C2PRSTN 0/3.3 V DC Panel reset signal +3.3V2 3.3 V DC 3.3 V DC power supply ESAVERKEY 0/3.3 V DC ESAVERKEY detection signal C2PSDAT 0/3.3 V DC Panel communication data receiving sig- P2CWAKEUP 0/3.3 V DC...
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2RV/2RW/2RX/2RY/3RA Connector access point YC1: Main/Engine PWB Connec- Signal Voltage Description LED2 0/3.3 V DC LED2 cathode LED3 0/3.3 V DC LED3 cathode LED1 0/3.3 V DC LED1 cathode LED7 0/3.3 V DC LED7 cathode LED0 0/3.3 V DC LED0 cathode KEY0 0/3.3 V DC KEY0 signal...
2RV/2RW/2RX/2RY/3RA (6) PF main PWB (option) Connector position Figure 8-11 PWB photograph Figure 8-12 8-15...
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2RV/2RW/2RX/2RY/3RA Connector access point YC2: PF paper feed clutch, PF conveying clutch YC4: PF conveying motor YC5: Main/Engine PWB YC6: PF main PWB (Lower cassette) YC7: PF feed sensor Connec- Signal Voltage Description +24V6FB 24 V DC 24 V DC power output FEEDCLN 0/24 V DC Paper feed clutch signal...
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2RV/2RW/2RX/2RY/3RA Connec- Signal Voltage Description +24V6FB 24 V DC 24 V DC power output +24V6FB 24 V DC 24 V DC power output Ground Not used +3.3V4LSF 3.3 V DC 3.3 V DC power output Ground PFEED 0/3.3 V DC Conveying paper timing sensor 8-17...
2RV/2RW/2RX/2RY/3RA 9 Appendixes Appendixes (1) Repetitive defects gauge First occurrence of defect 43.9 mm / 1 3/4” Sleeve roller 47.8 mm / 1 7/8” Transfer roller 93.1mm / 3 11/16” Fuser belt/Press roller 94.2 mm / 3 3/4” Drum *: The repetitive marks interval may vary depending on operating conditions.
2RV/2RW/2RX/2RY/3RA (2) Firmware environment commands The printer maintains a number of printing parameters in its memory. These parameters may be changed per- manently with the FRPO (Firmware RePrOgram) commands. This section provides information on how to use the FRPO command and its parameters using examples. Using FRPO commands for reprogramming the firmware The current settings of the FRPO parameters are listed as the optional values on the service status page.
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Vertical offset (100 V model only)* -7 to +7 (Integer), unit: cm -99 to +99 (Decimal), unit: 1/100 cm Kanji font number setting 0: Same as V7 (100 V model only) 1: Mincho 40 dots 2: Gothic 40 dots 5: Mincho 48 dots 6: Gothic 48 dots...
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Paper size(start-up) 0: Size of the default paper cassette (See R4.) 1: Envelope Monarch 2: Envelope #10 3: Envelope DL 4: Envelope C5 5: Executive 6: Letter 7: Legal 8: ISO A4 9: JIS B5 13: ISO A5 14: ISO A6...
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting MP tray size 1: Envelope Monarch 6(120V) 2: Envelope #10 3: Envelope DL 4: Envelope C5 5: Executive 6: Letter 7: Legal 8: ISO A4 9: JIS B5 13: ISO A5 14: ISO A6 15: JIS B6 16: Envelope #9 17: Envelope #6-3/4...
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Tray1 size 5: Executive 6(120V) 6: Letter 7: Legal 8: ISO A4 9: JIS B5 13: ISO A5 14: ISO A6 15: JIS B6 18: ISO B5 19: Custom 33: Oficio II 40: 16K 42: 8.5x13.5 50: Statement...
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Country code of the resident fonts 0: US 0 (100V) 1: France 2: Germany 3: U.K. 4: Denmark 5: Sweden 6: Italy 7: Spain 8: Japan 9: US legal 10: IBM PC-850 (Multi-lingual) 11: IBM PC-860 (Portuguese) 12: IBM PC-863 (Canadian French) 13: IBM PC-865 (Norwegian)
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Default weight(courier and letter 0: Courier = darkness Gothic) Letter Gothic = darkness 1: Courier = regular Letter Gothic = darkness 4: Courier = darkness Letter Gothic = regular 5: Courier = regular Letter Gothic = regular Color mode 0: BW...
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2RV/2RW/2RX/2RY/3RA Items FRPO Setting value Factory set- ting Paper type 1: Plain (Option paper cassette 2 to 5) 3: Preprinted 5: Bond 6: Recycled 8: Rough (except 100 V model) 9: Letterhead 10: Color 11: Prepunched 16: Thick 17: High quality 21 to 28 : Custom 1 to Custom 8 Cassette selection mode (PCL) 0: Paper selection depending on an escape...
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PF-1100 安裝手冊 Руководство по установке PF-1100 PF-1100 安裝PF-1100 PF-1100 PF-1100 PF-1100 Установка PF-1100 裝入紙張 Загрузка бумаги Folio Oficio II Legal For Canada: CAN ICES-3B/NMB-3B 2016.6 303RA5614001...